Recovery of rare earth elements from waste fluorescent phosphors: Na2O2 molten salt decomposition

In this paper, an efficient recovery of rare earth elements from waste fluorescent phosphors has been reported and the novel process of alkali fusion and acid leaching has been proposed. The experimental results have shown that the key for efficient recycling is the complete dissolution of waste fluorescent phosphors. The Na₂O₂-to-waste mass ratio, calcination temperature and reactive time play considerable roles in rare earth elements extraction during the alkali fusion process. The optimal conditions in terms of temperature, time and Na₂O₂-to-waste mass ratio are 650 °C, 15 min and 2:1, respectively, under which more than 99.5 % rare earth elements are extracted. The possible reaction mechanism of alkali fusion has been proposed.