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Transforming submerged-arc welding slags into magnetic glass-ceramics
Authors:A A Francis  M K Abdel Rahman
Institution:1. Department of Advanced Materials, Central Metallurgical Research and Development Institute-CMRDI, Cairo, Egypt;2. Department of Minerals Technology, Central Metallurgical Research and Development Institute-CMRDI, Helwan, Egypt
Abstract:Submerged-arc welding slag (SAWS) and rice husk (RH) wastes represent two particularly abundant metallurgical and agricultural wastes. This work focusses on the feasibility of SAWS, together with glass cullet and RHs, to develop lightweight porous glass–ceramics that could be useful for technical purposes. Effects of temperatures and amounts of RHs on the porosity and water absorption of porous glass–ceramics were discussed at various dosages of husks up to 20 wt%. Depending on the sintering temperature, XRD measurements confirmed the presence of more than two crystalline phases: diopside, jacobsite, MgAl2O4, Ca1.82Al3.64Si0.36O8 and pyrope. These samples exhibited magnetic properties which were related to the presence of jacobsite phase. Magnetization curve is a characteristic of soft ferromagnetic materials with magnetization saturating at ~0.82 emu/g. The present results show a promising way to treat submerged-arc welding slags, transforming it into useful porous and functional glass–ceramic products via a simple powder technology and sintering approach.
Keywords:Submerged-arc welding slag (SAWS)  magnetic glass–ceramics  rice husks (RH)  recycling  physical and magnetic properties
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