Preparation of activated carbons from polycarbonate with chemical activation using response surface methodology

The disposal of waste plastics is a major environmental issue all over the world. As an alternative to disposal that also adds value to the waste product, polycarbonate particles were used as model waste plastic material, mixed with sodium hydroxide and then pyrolyzed at 773 K to produce activated carbon. Activated carbon has numerous industrial applications, including use as adsorbents in adsorption heat pumps and several environmental applications. Activated carbon obtained upon pyrolysis was characterized by determining its adsorption capacity for liquid nitrogen and water vapor. The effects of the key process variables, i.e., chemical ratio and activation time, on micropore development and water adsorptivity were evaluated by response surface methodology. The quadratic models were found to be satisfactory in describing their performance. Based on the contour plots, activated carbon with a maxima of surface area and micropore volumes can be produced at an optimal level of chemical ratio along with longer activation time. The water adsorptivity generally has less difference at low relative pressures, but inflexion of water adsorptivity occurs at a relative pressure of P/P ₀ ≈ 0.4. The optimized water adsorptivity in the operating pressure range of adsorption heat pumps (P/P ₀ = 0.11–0.38) can exceed 0.24 kg/kg.