Nylon recovery from carpet waste through pyrolysis under the presence of zinc oxide and the roll-milling treatment

Recycling of carpet waste is not extensively carried out because of its complex combination of materials. A representative type of carpet consists of three layers: nylon fibers, adhesives, and backing materials made of poly(vinyl chloride), PVC. Thermal treatment of carpet waste, thus, leads to the emission of hazardous chlorinated compounds. In the present work, we have employed the one-directional thermal treatment of the backing materials under the presence of zinc oxide, which promotes the thermal degradation of PVC. Nylon fibers could be effectively recovered by the consequent milling treatment from the brittle backing materials. The influence of process parameters, such as pyrolysis temperature and reaction time, on the separation efficiency is discussed.