Mechanical performance of woodfibre–waste plastic composite materials

Plastic products used for packaging are often discarded after a single use resulting in an inexhaustible supply of waste polymeric materials. The stiffness and strength of polymeric materials have been known to improve with the addition of lignocellulosic fibres available in abundance in nature. Hence, composite materials containing natural fibres and waste plastics would result in the reduction of solid wastes and the use of cheap, renewable resources. Composite specimens, consisting of waste plastics obtained from a Kerbside collection (high density polyethylene (HDPE) waste, Janitorial waste, Kerbside waste I and Kerbside waste II) and Pinus radiata woodfibres (medium density fibres (MDF)), have been produced through melt blending and injection moulding. The effects of fibre content, matrix type and interfacial bonding on the tensile and flexural properties of these composite materials have been determined through extensive testing at various conditions. The mechanical properties of these composites at room temperature and humidity depend on the amount of woodfibres, the mechanical properties of the waste plastics used and the presence of a suitable coupling agent. The tensile strengths of MDF/waste plastic composites do not generally change with fibre content except for 40% MDF/HDPE waste and 40% MDF/Kerbside waste II (plus 1% Epolene™) composites, where the tensile strengths increase by about 25% compared to those of the corresponding waste plastics. Flexural strengths of MDF/waste plastic composites increase with the addition of medium density fibres with the exception of MDF/Kerbside waste I composites. The tensile and flexural moduli of MDF/waste plastic composites mostly increase with increasing fibre content.