Status of the DOE/GEESI In-Duct Scrubbing Pilot Study

The recent promulgation of stack height regulations and possible changes in the National Ambient Air Quality Standards for sulfur dioxide and the associated dispersion model methodologies, could require older power plants to develop new compliance strategies and upgrade emission control systems. In such situations, an inexpensive, moderate removal efficiency flue gas desulfurization technology could maintain the cost effectiveness of these plants. Such a technology was selected by the Department of Energy for demonstration in its Acid Rain Precursor Control Technology Initiative. The process applies the rotary atomizer techniques developed for lime slurry dry flue gas desulfurization spray absorbers, and utilizes existing ductwork and particulate collectors. This induct scrubbing technology is anticipated to result in a dry desulfurization process of moderate removal efficiency. The critical elements for successful application are (i) adequate mixing for efficient reactant contact, (ii) sufficient residence time to produce a non-wetting product, and (iii) appropriate ductwork cross sectional areas to prevent deposition of reaction products before drying. The ductwork in many older power plants, previously modified to meet 1970 Clean Air Act requirements for particulate control, usually meets these criteria. A pilot study of the process is now in design-construct phase. Testing will start in 1987 and determine conditions under which the technology would be a cost effective approach to meeting emission reduction design criteria