Particulates Generated from Combustion of Polymers (Plastics)

ABSTRACT

Yiannis A. Levendis is a professor in the Department of Mechanical, Industrial, and Manufacturing Engineering at Northeastern University. He holds a B.S. and an M.S. in mechanical engineering from the University of Michigan and a Ph.D. in environmental engineering from the California Institute of Technology. Brooke Shemwell is a graduate research assistant in the Department of Mechanical, Industrial, and Manufacturing Engineering at Northeastern University.

This is an experimental study on the characterization of particulate (soot) emissions from burning polymers. Emissions of polystyrene (PS), polyethylene (PE), polypropylene (PP), polymethyl methacrylate (PMMA), and polyvinyl chloride (PVC) plastics were studied. Combustion took place in a laboratory-scale, electrically heated, drop-tube furnace at temperatures of 1300 and 1500 K, in air. The nominal bulk (global) equivalence ratio, φ, was varied in the range of 0.5-1.5, and the gas residence time in the nearly isothermal radiation zone of the furnace was ≈ 1 sec. The particulate emissions were size-classified at the exit of the furnace, using a multi-stage inertial particle impactor. Results showed that both the yields and the size distributions of the emitted soot were remarkably different for the five plastics burned. Soot yields increased with an increasing bulk equivalence ratio. Combustion of PS yielded the highest amounts of soot (most highly agglomerated), several times more than the rest of the polymers. More soot was emitted from PS at 1500 than at 1300 K. Substantial amounts of soot agglomerates were larger than 9 μm. At 1500 and 1300 K, 35 and 29% of the soot mass, respectively, was PM₂ (2 μm or smaller). Emissions from PE and PP were remarkably similar to each other. These polymers produced very low emissions at f< 0.5, but emissions increased drastically with f, and most of the soot was very fine (70-97% of the mass was PM₂, depending on f).

Emissions from the combustion of PMMA were comparatively low and were the least influenced by the bulk f, and 79–95% of the emissions were PM₂. Combustion of PVC yielded the lowest amounts of soot; moreover, only 13–34% of the mass was PM₂. On a comparative basis, at 1500 K, the following ranges of particulate yields were PM₂: 19–75 mg/g of PS, 8–36 mg/g of PE, 1.5–47 mg/g of PP, 11–20 mg/g of PMMA, and 2–8 mg/g of PVC, depending on f. These comparative results demonstrate that PS produces the highest amounts of fine particulates, followed by PP, PE, and PMMA, and then PVC. Burning these materials with excess oxygen drastically reduces the par-ticulate emissions of PE and PP, substantially reduces those of PS, and mildly reduces those of PMMA and PVC.