The waste reduction (WAR) algorithm: environmental impacts, energy consumption, and engineering economics

A general theory known as the waste reduction (WAR) algorithm has been developed to describe the flow and the generation of potential environmental impact through a chemical process. The theory defines indexes that characterize the generation and the output of potential environmental impact from a process. The existing theory has been extended to include the potential environmental impact of the energy consumed in a chemical process. Energy will have both an environmental impact as well as an economic impact on process design and analysis. Including energy into the analysis of environmental impact is done by re-writing the system boundaries to include the power plant which supplies the energy being consumed by the process and incorporating the environmental effects of the power plant into the analysis. The effect of this addition on the original potential impact indexes will be discussed. An extensive engineering economic evaluation has been included in the process analysis which inherently contains the cost of the consumed energy as an operating cost. A case study is presented which includes a base process design and two modifications to the base design. Each design is analyzed from an economic perspective and an environmental impact perspective. The environmental impact analysis is partitioned into the impacts of the non-product streams and the impacts of the energy generation/consumption process. The comparisons of these analysis procedures illustrate the consequences for decision making in the design of environmentally friendly processes.