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In-plant control for water minimization and wastewater reuse: a case study in pasta plants of Alexandria Flour Mills and Bakeries Company,Egypt
Authors:Magda Magdy Abd El-Salam  Hesham Mahmoud El-Naggar
Institution:1. CAPE-Lab – Computer-Aided Process Engineering Laboratory, Department of Industrial Engineering, University of Padova, via Marzolo, 9 35131 Padova PD (Italy);2. Bühler AG, Division Grain Processing, Gupfenstrasse, 5 9240 Uzwil (Switerland);1. Department of Chemical Engineering and Biotechnology, National Taipei University of Technology, 1, Sec. 3, Zhongxiao E. Rd., Taipei 10608, Taiwan, R.O.C.;2. Department of Chemical and Environmental Engineering/Centre of Excellence for Green Technologies (CEGT), University of Nottingham Malaysia Campus, Broga Road, 43500 Semenyih, Selangor, Malaysia
Abstract:The paper shows implementation of in-plant control measures in two pasta plants and conducts economic analysis for revenues from these modifications. In order to reuse wastewater, 12 end-of-pipe samples for each plant were tested for physico-chemical characteristics using standard methods. The results showed that the adopted in-plant modifications such as installation of water flow meters, spring valves on water hoses, and design of a steam condensate recovery system contributed efficiently in saving water and energy consumption throughout the pasta plants. An estimated annual benefit of $228,245 can be achieved. Cost benefit analysis for the implemented environmental improvements proved to be very economic with a short payback period and resulted in great savings.
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