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Selection of Optimal Superfinishing Parameters
Institution:1. Volgograd state University of architecture and construction, Akademicheskaya str., 1,Volgograd, 400001, Russia;2. Saratov state technical University. Yu. a. Gagarin, Polytechnic str., 77, Saratov, 410054, Russia;1. Nanomaterials Research Institute, Ivanovo State University, 153025 Ivanovo, Russian Federation;2. A. V. Shubnikov Institute of Crystallography, Federal Scientific Research Center ‘Crystallography and Photonics’, Russian Academy of Sciences, 119333 Moscow, Russian Federation;3. Department of Biology and Chemistry, Moscow Region State University, 141014 Mytishchi, Moscow Region, Russian Federation;4. National Research Center ‘Kurchatov Institute’, 123182 Moscow, Russian Federation;5. A. N. Tikhonov Moscow Institute of Electronics and Mathematics, National Research University Higher School of Economics, 123458 Moscow, Russian Federation;6. Institute for Experimental and Applied Physics, Kiel University, 24118 Kiel, Germany;7. Ruprecht-Haensel Laboratory, Kiel University, 24098 Kiel, Germany;1. Pacific National University, Tihookeanskaya str., 136, Khabarovsk 680035, Russia;2. Far Eastern State Transport University, Serisheva str., 47, Khabarovsk 680021, Russia
Abstract:This paper is concerned with the selection of optimal superfinishing conditions. During superfinishing of cylindrical surfaces, an axially oscillating abrasive stone is pressed against a rotating workpiece. Experimental results are presented that show the effect of contact pressure, process kinematics, and grit size on superfinishing behavior. An optimal contact pressure is found at which the removal rate is maximized. The ratio of axial oscillation frequency to workpiece rotational frequency should be selected so as to avoid integer values, which result in low stock removal, and half values, which can lead to lobe formation. Finer grit stones provide smoother surface finishes but less stock removal; therefore, the grit size selected should be only fine enough to generate the required surface roughness.
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