Field-scale rotary kiln incineration: Oxygen responses at the kiln,afterburner, and stack

There currently exists a need for better characterization and simulation of the processes that occur during the incineration of hazardous wastes in the environment of a rotary kiln. Addressing this need, a comprehensive research program was formed with the goal of developing a rudimentary predictive capability for rotary kiln incineration of hazardous wastes. This comprehensive program is headed by Louisiana State University and includes interaction with the University of Utah and also various industrial participants. Such cooperation allows use of laboratory, pilot, and field scale equipment. While laboratory scale experiments provide the necessary decoupling of complex phenomena and a high degree of experimental control, and pilot scale studies provide more realism at the expense of experimental control, the problems of scale-up make generalization of results to field scale units very tenuous. The unique aspect of the LSU program is the coupling of the laboratory and pilot scale units with afield scale unit in order to overcome these generalizations. In this study, plastic packs containing a mixture of toluene and sorbent were fed to a field-scale rotary kiln incinerator at a rate of one pack every 10 minutes. Selected continuous gas samples and temperatures were obtained from the exit of the rotary kiln, from the afterburner, and from the stack. These measurements were obtained during various operating conditions. These data provide, for the first time, an ability to compare conditions in the kiln to simultaneous conditions in the afterburner and stack. This paper outlines several new experimental features of our field-scale tests conducted in October 1990. Oxygen responses from the kiln, the afterburner, and the stack are compared during various operating conditions.