Industrial complexes and their relevance for pulp and paper mills

Advantages and disadvantages of the concept of an industrial complex are discussed. From an environmental standpoint an ideal industrial complex is one containing a group of compatible industrial plants utilizing completely each other's wastes and products as raw materials and manufacturing products with no adverse environmental impact and at a minimum of cost. A typical complex centering about a pulp and papermill is pictured in this paper. This complex produces six products for external sale and four products for internal use. In addition, all major wastes of suspended solids, cooking liquor, fillers, heat and bark are reused within the complex in the manufacture of these products. A literature review evolved typical concentrations of recoverable suspended solids in various process effluents. A mass balance was prepared assuming that the total production of fine paper is 907.2 kg × 10³ (1000 tons) per day. Little or no air or water pollution results from this complex. In addition, it is anticipated that no expensive waste-water treatment plant would be required for this complex. Ten additional practices are described which, when used, will reduce operating costs even further. A continuing study with more precise data on the production requirements for the service plants in the complex will yield a more balanced and realistic system.