Air Quality Effects from Quenching Coke with Fresh versus Process Water

Because of the extreme difficulties in sampling the discharge from coke-quench towers, only limited data have been available on the magnitude and effect of the emissions from this source. To evaluate this process better, U.S. Steel retained TRC Environmental Consultants, Inc., to undertake a test program at Gary Works (1) to conduct the necessary sampling tests to develop particulate emission factors for the coke-quenching operation during quenching with fresh water and with waste process water makeup to the quench system and (2) to estimate the impact of the emissions on ambient air quality for both conditions by means of dispersion modeling.

The test results for a new offset quench tower provided with impingement baffles show particulate emissions of 0.35 pound per ton of coal (Ib/ton) for fresh water and 0.45 Ib/ton for process water quenching. The results for an older, straight-through, low-velocity quench tower, also provided with baffles, show 0.32 and 0.64 Ib/ton for fresh and process water quenching, respectively. The results of the dispersion model studies indicate a minimal effect on ambient air concentration of particulates due to coke quenching with either fresh or process water.