Laboratory and Field Evaluation of the Controlled Condensation System for S03 Measurements in Flue Gas Streams

The study reported by this paper involves the use of the Controlled Condensation System (Goksoyr/Ross Coil) for flue gas S0₃ measurements in both the laboratory and the field, under low and high mass loadings. The Controlled Condensation System cools the flue gas to below the dewpoint of H₂S0₄ but above the H₂0 dewpoint. The resulting aerosol is collected either on the coil walls or on the back-up glass frit. The laboratory recovery of the H₂S0₄ in streams of varying S0₂, H₂0, and H₂S0₄ content was found to be 95 ± 6%. A new quartz filter holder was designed to meet the filtration problems encountered in collecting S0₃ from particle laden flue gas streams. This quartz system, when heated to above 250°C, quantitatively passed the H₂S0₄ into the condensation coil. Later studies with this filter system preloaded with fly ash equivalent to a mass loading of 1.3 g/m³ yielded a 80-85% recovery of H₂S0₄. The laboratory system was simultaneously tested at a 150 megawatt, pulverized coal-fired power plant prior to and after a wet limestone FGD. The inlet grain loading to the FGD ranged from 0.06 g/m³ to 11.4 g/m³ with S0₂ concentrations as high as 4000 ppm. The average inlet H₂S0₄ value was 8.3 ppm and the outlet from the FGD was 3.1 ppm. The source fluctuation value was determined to be ±65%.