Impaction and Particle Bounce at High Stokes Numbers

The information in this paper is directed to those concerned with controlling SO₂ emissions from power plants, and particularly with retrofitting controls onto existing plants. The paper describes an FGD system based on the dolomitic lime process and the scrubber design that have proved successful at the Colstrip plant in eastern Montana. A single scrubber vessel sized to treat all the gas from a 350-MWe coal-fired unit combines the functions of prequenching, absorption, washing, mist elimination, and recycle storage. Downflow Injection of gas along the vessel centerline and regulation of gas flow by the wash tray make the gas velocity uniform and permit scaling up to this large size. A high concentration of dissolved alkalinity in the scrubbing slurry provides rapid absorption and permits low L/G—40 gal/1000 acf—when coal with 2.5% sulfur is burned. Complete oxidation of sulfite makes gypsum of wallboard quality and the process can discharge clarified liquor low in COD if necessary to control chlorides. Since only the single scrubber vessel and the recycle pumps must be located close to the back end of the boiler, the system is particularly well suited for retrofit applications.