Recycling process for yttria-stabilized tetragonal zirconia ceramics using a hydrothermal treatment

The recycling process for 3 mol% yttria-stabilized tetragonal zirconia polycrystals (3Y-TZP) sintered at 1450°–1550°C was examined by applying low-temperature degradation of zirconia ceramics under hydrothermal conditions. Hydrothermal treatment at a temperature from 200° to 240°C can lead to the spontaneous disintegration of 3Y-TZP sintered bodies into powdery particles. The hydrothermally obtained zirconia powder was found to consist of primary particles and aggregated particles. Detailed X-ray diffraction measurement revealed the formation of a cubic zirconia phase in the 3Y-TZP sintered bodies, which seemed to inhibit the disintegration of aggregated particles toward the primary particle level. The reclaimed 3Y-TZP powder was sintered again through a conventional powder processing route. The mechanical properties and microstructure of recycled 3Y-TZP sintered specimens were examined by comparison with those of the original 3Y-TZP sintered bodies. Dense recycled 3Y-TZP sintered at a higher temperature exhibited higher fracture toughness to some degree than the original 3Y-TZP.