Development and application of equipment maintenance and safety integrity management system |
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Authors: | Wang Qingfeng Liu WenbinZhong Xin Yang JianfengYuan Qingbin |
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Institution: | a Engineering Research Center of Chemical Technology Safety of the Ministry of Education, Beijing University of Chemical Technology, P.O. Box 130, 15 Beisanhuan East Road, Beijing 100029, China b The First Research Institute of the Ministry of Public Security, Beijing 100048, China c Jinzhou Petrochemical Company, Jinzhou 121001, China |
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Abstract: | Equipment management in process industry in China essentially belongs to the traditional breakdown maintenance pattern, and the basic inspection/maintenance decision-making is weak. Equipment inspection/maintenance tasks are mainly based on the empirical or qualitative method, and it lacks identification and classification of critical equipment, so that maintenance resources can’t be reasonably allocated. Reliability, availability and safety of equipment are difficult to control and guarantee due to the existing maintenance deficiencies, maintenance surplus, potential danger and possible accidents. In order to ensure stable production and reduce operation cost, equipment maintenance and safety integrity management system (MSI) is established in this paper, which integrates ERP, MES, RBI, RCM, SIL and PMIS together. MSI can provide dynamic risk rank data, predictive maintenance data and RAM decision-making data, through which the personnel at all levels can grasp the risk state of equipment timely and accurately and optimize maintenance schedules to support the decision-making. The result of an engineering case shows that the system can improve reliability, availability, and safety, lower failure frequency, decrease failure consequences and make full use of maintenance resources, thus achieving the reasonable and positive result. |
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Keywords: | MSI Maintenance Indicator Decision-making Maintenance Tasks Optimization and Formulation |
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