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Safety study of an LNG regasification plant using an FMECA and HAZOP integrated methodology
Institution:1. Office of Technical Inspection (UDT), Innovation and Development Department, 02-353 Warsaw, Szczesliwicka Street 34, Poland;2. Safety Engineering Department, Faculty of Process and Environmental Engineering, Technical University of Lodz, 90-942 Lodz, Ul. Wolczanska 213, Poland;3. Polskie LNG S.A., 72-600 Swinoujscie, Ul. Finska 7, Poland;1. College of Mechanical and Transportation Engineering, China University of Petroleum, Beijing 102249, China;2. CNOOC Zhong Jie Petrochemical Co., Ltd., Cang Zhou 061101, China;1. Departamento de Proyectos de Ingeniería, Universitat Politècnica de València, Camino de Vera s/n, 46022, Valencia, Spain;2. Departamento de Ingeniería de Construcción y Fabricación, ETSII, UNED, C/Ciudad Universitaria S/N, 28040, Madrid, Spain;3. Universitat de València, Avda. de la Universidad s/n, 46100, Burjassot, Valencia, Spain;4. Departamento de Ingeniería Química, Universitat de València, Avda de la Universidad s/n, 46100, Burjassot, Spain
Abstract:A safety analysis was performed to determine possible accidental events in the storage system used in the liquefied natural gas regasification plant using the integrated application of failure modes, effects and criticality analysis (FMECA) and hazard and operability analysis (HAZOP) methodologies. The goal of the FMECA technique is the estimation of component failure modes and their major effects, whereas HAZOP is a structured and systematic technique that provides an identification of the hazards and the operability problems using logical sequences of cause-deviation-consequence of process parameters. The proposed FMECA and HAZOP integrated analysis (FHIA) has been designed as a tool for the development of specific criteria for reliability and risk data organisation and to gain more recommendations than those typically provided by the application of a single methodology. This approach has been applied to the risk analysis of the LNG storage systems under construction in Porto Empedocle, Italy. The results showed that FHIA is a useful technique to better and more consistently identify the potential sources of human errors, causal factors in faults, multiple or common cause failures and correlation of cause-consequence of hazards during the various steps of the process.
Keywords:LNG  Regasification terminals  Risk analysis  HAZOP  FMECA  Human errors  Risk priority number
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