Investigation of chipping and wear of silicon wafer dicing

Wafer dicing chipping and blade wear processes in transient and steady stages were investigated. Dicing blades with two different diamond grit sizes were used to cut wafers. In the cutting experiments, the dicing blades with two different diamond grit sizes were used to cut wafers and for a given type of wafer, the cooling water temperature, cutting feed speed, and rotational speed were fixed. The chipping size, blade surface wear area and surface roughness of the wafer were measured at cutting distances of 50, 150, 300, 975, 1350, and 1900 m, respectively. Cutting debris of cutting distances of 300 m and 1900 m was collected and analyzed. The correlation between blade surface properties and chipping size was investigated. Based on this experimental system, attention is to pay to examine the correlation between blade surface properties and chipping size for transient stage and steady stage. In transient stage, the roughness of dicing blade increases rapidly. This will rapidly increase the chipping size. In steady stage, the chipping size decreases slowly with the decreasing roughness of blade surface. This concludes that blade surface condition is an important factor that affects the chipping size. Moreover, in transient stage, diamond grits that are salient or less bonded to the blade detach leave caves on the blade surface which increases surface roughness of the blade and the chipping size. In steady stage, the heights of grits become even and the chipping size decreases accordingly.     

基于Matlab/Simulink的导弹运输振动载荷分析

目的分析导弹在车辆运输中的振动载荷情况,为开展导弹结构可靠性分析和寿命预估提供输入条件。方法根据导弹运输车的动力学模型,利用Matlab/Simulink对不同路况条件下导弹运输车振动响应情况进行仿真计算,获得不同路况和运输车速时的振动响应情况。结果随着路面等级下降和车辆速度的增加,导弹运输车振动的幅值也相应增加。结论滤波白噪声方法模拟得到的时域路面功率谱与标准等级功率谱一致性较好,可以作为振动响应分析的输入激励。     

小风条件下大气扩散模式发展回顾研究

由于小风对污染事件的潜在影响,以及与中等风速和大风条件相比边界层结构、湍流和扩散的特殊性,常规的稳态高斯烟流模式在这种条件下具有局限性,建立适用于小风条件的大气扩散模式具有重要的理论和实际意义。本文回顾了近年来小风条件下大气扩散模式的建立和发展,从较简单的解析模式到复杂的数值模式,并对不同模式的参数化方案、与示踪物实验的比较结果、适用性和不足之处进行了总结。综合考虑不同模式的优劣,在应用方面有利于根据实际情况选择合适的模式,在模式开发方面,有助于建立更加完备的大气扩散模式。     

Robust prediction of chatter stability in milling based on the analytical chatter stability

A major obstacle that limits the productivity in machining operations is the presence of machine tool chatter. Machining is a dynamic process and chatter behavior depends upon a number of different aspects including spindle speeds, material properties, tool geometry, and even the location of tool respect to the rest of machine. Many of the traditional models used to predict chatter stability lobes assume that parameters such as natural frequency, stiffness, and cutting coefficients remain constant. In reality, these parameters vary and they affect the chatter stability. The uncertainty in these parameters can be taken into consideration by employing the robust stability theory into a two degree of freedom milling model. Utilizing the Edge theorem and the Zero Exclusion condition, a robust chatter stability model, based on the analytical chatter stability milling model, is developed. This improves the reliability compared to the projected pseudo single degree of freedom model. The method is verified experimentally for milling operations while considering a changing natural frequency and cutting coefficient.     

ZPJ-40型高速转盘离心机减振技术

目的针对ZPJ-40型高速转盘离心机的振动问题,探索减振技术。方法采用主动减振和被动减振两种方式,实现离心机在升速、降速、稳速工作阶段及通过临界转速时,抑制振动发散。结果高速转盘离心机工作过程中振动小,噪音低,运行稳定。结论该减振技术可实现高速转子可靠运行。     

野外火烧试验自适应加油控制技术研究

针对野外火烧试验对燃烧时间精确控制的需求,设计了自适应加油控制系统。提出了加油及点火方案及系统构建方案,采用实时计算燃烧速率、分阶段微调节控制等方法实现了自适应补油控制,解决了气候、风速、温度等环境因素影响及信号远距离传输噪声等问题。增强了故障处理功能,提高了系统应急响应能力。通过现场验证试验,可以证明系统对燃烧时间的控制精度在±1 min,系统设计满足试验要求。     

直升机旋翼动平衡振动信号的等角度重采样算法研究

目的 准确测量直升机旋翼基频振动的强度和相位,开展对基于振动信号降噪的等角度采样算法研究。方法 基于直升机旋翼动平衡检测的经典架构,提取桨毂传导过来的啮齿咬合振动信号,作为等相位采样的标尺,从而将振动数据从等时间采样,转换为等角度采样,减少转速微弱波动导致的相位非均匀采样对快速傅里叶变换的影响。结果 针对某型现役直升机在满速下获得的主旋翼测试数据,在经过上述方法进行重采样后,测量结果的滚动平均振动强度和相位的波动性明显降低,振动波动小于±0.01IPS,相位波动小于±10°。结论 在采用加速度传感器的条件下,通过采用啮齿咬合高频信号作为标尺,对振动信号进行等角度重采样可以提高测量的精确度。     

Strength assessment using destructive testing on MIAB welded alloy steel tubes and subsequent techno-economical evaluation

In this study, an attempt is being made to determine the feasibility of Magnetically Impelled Arc Butt (MIAB) welding process for joining alloy steel tubes in pressure parts. In view of this, a specially made state of art MIAB welding unit (MD1) available at WRI, BHEL, Tiruchirappalli has been employed and adequate number of welding trials is conducted to weld alloy steel tubes of 6–7 mm thickness for boiler applications. The combination of a set of values provided as input is varied for each trial. The welding current and the welding time are divided into three and four stages respectively. For each trial, either the current in stage II is varied or the time for stage III is varied while maintaining the other input parameters constant. These trials are carried out mainly to develop an optimum window (working range) for the process parameters. Further, the strength of MIAB welded specimens are examined by subjecting the welded specimens to various destructive tests. It is observed that the weld region is stronger than the base metal in most of the cases.In the next part of the study, the characteristics of MIAB welded joints for T11 steel tubes are compared with those using flash butt welding and induction pressure welding that is presently employed for alloy steel tube joining in pressure parts. It is found that the manufacturing time and incurred cost per weld drastically reduces while simultaneously increasing the productivity. Hence, the feasibility of MIAB welding process for pressure part is established.     

Application of FEM simulation of chip formation to stability analysis in orthogonal cutting process

Models for chatter prediction in machining often use a mechanistic force model that calculate the force as the product of a material dependent cutting constant and chip area. However, in reality, the forces are the result of complex interaction between the tool and the chip, and are affected by many factors. The effects of these complex, and often nonlinear, factors on the machining dynamics may only be included in chatter prediction if the chip formation process is simulated concurrently with simulation of the machining dynamics. In this paper, finite element simulation of the chip formation process is combined with simulation of chatter dynamics and the inter-relationship between the chip formation process and the chatter phenomenon is investigated. Mesh adaptation technique is used to simulate the chip formation within an FEM elastoplastic analysis with dynamic effects and frictional contact. The combined modeling predicts the occurrence of process damping at low cutting speeds, which other models are generally unable to predict.     

Intelligent monitoring and identification of cutting states of chips and chatter on CNC turning machine

To realize an intelligent machine tool, which can autonomously determine the cutting states and can change them automatically as required due to changes in the environmental conditions, a method has been developed to monitor and identify the states of cutting for CNC turning based on a pattern recognition technique. The method proposed introduces three parameters to classify the cutting states of continuous chip formation, broken chip formation, and chatter. Among the states of cutting, the broken chip formation is required for the stable and reliable machining process. The three parameters are calculated and obtained by taking the ratio of the average variances of the dynamic components of three cutting forces. The algorithm was developed to calculate the values of three parameters during the process to obtain the reference feature spaces and determine the proper threshold values for classification of the cutting states. A tool dynamometer is developed, and implemented to the CNC turning machine to monitor the turning process.It is proved by a series of cutting experiments that the states of cutting are well identified by the method developed and proposed regardless of the cutting conditions. The algorithm is proposed to obtain the broken chips by changing the cutting conditions during the process.     

模糊控制技术在污水处理中的应用

针对污水处理过程中采用传统的流量程序控制和时间程序控制的不足,提出了一种基于单片机的模糊控制方法。该方法以污水流量、溶解氧(DO)浓度和污泥回流比为主要被控对象,以DO浓度为主要控制参数,通过离散计算和在线查表的模糊推理方法可得到最佳的风机转速,使污水处理生化池内DO浓度保持在最佳状态,同时还通过控制曲线展示了当输入污水流量发生扰动时对DO浓度的控制精度,使污水处理质量保持稳定。通过实际应用表明,该控制方法不但能确保出口净化水水质达标,还可以节约15%的电能。     

典型仪器支架动力学管控方法研究

航天工程中普遍采用支架进行设备的安装,但是支架对振动环境的严重放大会影响设备的工作可靠性,给飞行器飞行带来极大隐患,需要开展典型支架的动力学管控方法研究。提出面向支架动特性管控的动力学特性指标,可以全面表征仪器支架在随机振动激励下的动力学特性,并可据此构造优化目标,以对支架动力学特性进行有效管控。提出典型仪器支架的动力学管控方法,实现了将支架动特性设计融入支架结构设计流程中。针对一种典型的仪器支架开展了随机振动试验与有限元仿真分析,验证了随机振动响应预示方法的准确性,并以此为基础,对其进行了动力学管控。以某型支架为对象开展的动力学管控,将支架上相对安装基础的振动量级放大倍数从4.2降低到1.67。结果表明,提出的典型仪器支架动力学管控方法可在研制初期改善仪器支架的动力学特性,对提高飞行器可靠性和环境适应性具有重要意义。     

基于PCA-LSSVM的厌氧废水处理系统出水VFA在线预测模型

采用IC厌氧废水处理系统处理人工合成废水,并利用PCA-LSSVM模型对系统出水挥发性脂肪酸(VFA)进行预测.首先利用主成分分析法(PCA)分析影响厌氧废水出水VFA浓度的多个变量的相关性并降低输入变量维数,然后用网格搜索结合10倍交叉验证优化LSSVM模型参数sig2和gam,最后利用建立的模型对实验数据进行仿真预测.仿真结果表明,稳态LSSVM模型对稳态条件下厌氧废水处理系统出水VFA具有很好的仿真预测能力,相对误差在4.72%以内,平均相对百分比误差(MAPE)为1.61%,均方根误差(RMSE)为1.08,相关系数达0.9996;稳态干扰LSSVM模型对厌氧废水处理系统出水VFA的仿真预测精度有所降低但仍然具有较好的预测能力,平均相对百分比误差(MAPE)为15.83%,均方根误差(RMSE)为15.45,相关系数为0.9984,该方法可为厌氧出水VFA在线预测和厌氧废水处理系统的优化控制提供指导.     

低通时序滤波轨线法在太湖营养过程识别中的应用

环境背景条件变化会导致湖泊ρ（Chla）与环境因子响应关系发生变化.采用低通时序滤波轨线方法可以方便地识别ρ（Chla）与环境因子响应关系的时间转折点,将长时间序列数据进行分段,从而建立分段回归函数,为研究环境因子与湖泊ρ（Chla）的因果关系提供了一种新的思路.以太湖为研究对象,采用低通时序滤波轨线方法,评估了2001—2018年太湖的ρ（Chla）与营养盐〔ρ（TN）、ρ（TP）〕以及氮磷比〔ρ（TN）/ρ（TP）〕的变化过程,研究了年均气温、滞留时间对产藻效率〔ρ（Chla）/ρ（TP）〕的影响过程.结果表明:①2006年、2011年为太湖营养过程轨线的两个时间转折点,将太湖的营养过程轨线分为3段.第1段为污染阶段（2001—2006年）,太湖的ρ（TN）、ρ（TP）、ρ（Chla）同步升高,于2006年达到第一个峰值;第2段为修复阶段（2006—2011年）,太湖的ρ（TN）、ρ（TP）、ρ（Chla）同步降低,于2011年达到谷值;第3段为富营养化加剧阶段（2011—2018年）,太湖的ρ（TN）呈下降趋势,ρ（TP）与ρ（Chla）同步升高,至今未出现转折点.②太湖藻类生长的限值因子为ρ（TP）,2011年之后氮磷比进入浮游藻类适宜生长区,为蓝藻暴发提供了条件.③2011—2018年产藻效率增长了51%,且目前仍在升高未出现转折点,气温升高可能是主要原因.④依据2011—2018年的滤波值建立ρ（Chla）-ρ（TP）的函数预测,为控制蓝藻暴发〔ρ（Chla） < 10 mg/m3〕,太湖的ρ（TP）需要控制在52 μg/L以下.⑤2006年后,太湖的滞留时间呈现缩短趋势,对藻类的繁殖形成抑制,但滞留时间不是影响产藻效率的关键因子.研究显示:自2006年太湖流域实施一系列生态修复工程后,湖泊氮浓度明显降低,但由于流域氮磷排放量较大而且湖体沉积物中累积磷含量较高,致使水体营养盐水平仍未降到能显著抑制蓝藻生长的水平;目前气温升高趋势仍在持续,太湖的控藻形势严峻,为摆脱气候变暖对蓝藻水华趋势的决定作用,应当在控氮基础上加大控磷的力度,同时更多考虑水文调节、生物修复、加强打捞等措施.      

垃圾土压缩应变模型研究

研究垃圾土的压缩应变模型参数对填埋场的设计、建设以及管理是至关重要的.本文根据重庆市城市生活垃圾的组成特点,用配制的垃级土进行单级长期加载压缩试验.试验结果表明:试验初期压缩应变量较大,经过一个加速期以后,应变趋于稳定.压缩应变速率在24 h之前变化较大,24 h后趋于平缓,建议用24 h的压缩应变代替极限压缩应变.根...     

风力发电机振动与噪声测试及其减噪方法研究

本文简要介绍了风力发电机的结构和工作原理,以及风力发电机振动和噪声的危害。根据发电机振动与噪声的发生机理和产生规律,本文制定相应实验方案对其进行测试,得出风力发电机的振动与噪声主要是风机的机械振动与空气动力学（旋转噪声和涡流）噪声,进而提出了降低风力发电机振动与噪声的方法为主动控制（风轮平衡与阻尼减振降噪控制）及被动控制（吸声）,为研究开发低噪声风力发电机提供理论基础。     

奎河水资源化工程采用水质指标的再讨论

分析了奎河水质变清含义、不同含义对奎河水质的要求，讨论了实现不同含义奎河水变清方案及其可行性和可靠性。作者认为，奎河水变清和全河道水质达标是一个很高的污染治理目标，需要通过对奎河污染控制系统的不断研究改进，水质指标的逐步提高才能逐渐逼近这一目标。     

非稳态条件下人工湿地水流规律及其对水力停留时间的影响

由于降水的随机性,处理农业或城市径流的人工湿地通常在进水水量波动的非稳态条件下工作.为研究在非稳态条件下人工湿地的水流规律,在基于时间轴的多点示踪剂试验的基础上,利用RTD(水力停留时间分布)探讨了单峰和双峰两种水力冲击非稳态条件下水平潜流人工湿地中的水流规律.结果表明,非稳态过程的水量变化对不同时刻流入人工湿地的液体的RTD影响明显.用基于出水流量的非线性无量纲时间变量(φ)对原始RTD进行归一化处理,所得的RTD浓度曲线[C'(φ)]在整个非稳态过程中相对稳定,具有相似的倾斜度、峰值时间(单峰冲击下为0.83~1.00,双峰冲击下为0.87~1.08)、重心位置(单峰冲击下为1.08~1.25,双峰冲击下为1.05~1.25)及相关统计学参数,表现出一种独立于流量变化之外的相对稳定的特征水流规律.与稳态基流量下的t_mean(平均停留时间)相比,水力冲击使人工湿地t_mean呈冲击前持续缩短、冲击后又快速回升的趋势(单峰、双峰冲击下最大值与最小值相差分别约为30和32 h);而t_mean'(归一化平均停留时间)在非稳态过程中却相对稳定(单峰、双峰冲击下最大值与最小值相差分别约为0.15和0.20),适合作为非稳态下表征人工湿地水流规律和停留时间的特征参数.研究显示,归一化RTD易于模拟,可用其描述非稳态下人工湿地的水流规律以及水流规律对污染物接触反应时间的影响.      

乌伦古湖水量与水质变化特征及其环境效应

于2008年对乌伦古湖开展了湖泊水质水量及水生物资源的综合调查,获取了湖泊水量与水质的基本数据。在此基础上,根据湖区气候变化以及人类活动的特征,将乌伦古湖的变化归纳为4个时期:1956年以前为第一个时期,湖泊基本处于自然演化状态,湖泊的水位波动主要受气候变化影响,乌伦古河为主要补给河流;第二个时期为1956年至1970年,人类活动强度快速增加期,流域开发耗水,入湖水量减少,湖泊水位持续下降;1970年到1995年为第三个时期,在此期间,人类活动除了流域开发耗水有所增加外,乌伦古湖的水位波动主要与人类在湖区开渠建坝等活动有关;第四个时期为1995年以来,湖泊变化相对稳定,水利工程运行平稳且气候较为适宜,湖泊变化转入稳定期。然而,近年来,由于气候和人类活动的影响,湖泊处于较强烈的不稳定阶段。