Hazardous Waste Minimization: Part VII (A) Hazardous Waste Minimization within the Department of Defense

This article is a series of representative case studies of Department of Defense hazardous waste minimization. Each Military Department and the Defense Logistics Agency describe actual accomplishments. Areas covered range from production line modification to product specification change. These efforts are part of a Department of Defense plan composed of individual programs executed independently by each military service and defense agency.

Part VII of the hazardous waste minimization series appears in two separate installments: this installment, Part VII (A), deals with Department of Defense waste minimization efforts in vehicle repair operations, explosives manufacturing, and abrasive blasting processes; Part VII (B) will cover shipboard mercury wastes, industrial chemical control, solvent reclamation, and hazardous property sales efforts.     

Hazardous Waste Minimization: Part Vii (B) Hazardous Waste Minimization within the Department of Defense

This article is a series of representative case studies of Department of Defense hazardous waste minimization. Each Military Department and the Defense Logistics Agency describe actual accomplishments. Areas covered range from production line modification to product specification change. These efforts are part of a Department of Defense plan composed of individual programs executed independently by each military service and defense agency.

Part VII of the hazardous waste minimization series appears in two separate installments: the first installment, Part VII (A), dealt with Department of Defense waste minimization efforts in vehicle repair operations, explosives manufacturing, and abrasive blasting processes; Part VII (B) covers shipboard mercury wastes, industrial chemical control, solvent reclamation, and hazardous property sales efforts.     

Hazardous Waste Minimization: Part V Waste Minimization in the Petroleum Industry

The extractive nature of the petroleum industry sets it apart from other industries in many respects. The nature of this industry places it at somewhat of a disadvantage to other industries when attempts are made to foster waste minimization practices and programs. However, this is no excuse for the industry to not further vigorously pursue minimizing waste. This paper describes the petroleum industry and the products it makes along with their associated waste streams. The industry’s commitment to waste minimization is described with examples of specific minimization projects provided. Although the opportunities for minimization are limited, the economic incentives for reducing waste disposal costs, not to mention long term liability from improper disposal practices, has put the petroleum industry on the road to waste minimization.     

Hazardous Waste Minimization: Part II Waste Minimization in the Electronics Products Industries

An overview is provided of the production processes, waste generation, and waste management of the electronics products industries. Chosen product areas include electron tubes, semiconductors, capacitors/resistors, and printed circuit/wiring boards. Examples are given of specific processes and associated waste streams. Waste minimization activities are identified, and specific examples of successful applications provided. While faced with a wide variety of waste streams, many opportunities for waste minimization exist and await only application.     

Hazardous Waste Minimization: Part VI Waste Minimization in the Foundry Industry

The foundry industry is a major consumer of waste materials (scrap). Unfortunately, the recycling of these waste materials can result in the generation of hazardous wastes that must be properly managed at a significant cost. This article focuses on two waste streams in the foundry industry; calcium carbide desulfurization slag and melt emission control residuals. The author presents an overview of how foundries have evaluated different waste management options with the ultimate goal of minimizing the generation of hazardous waste.     

Hazardous Waste Minimization: Part IX Waste Minimization in the Automotive Repair Industry

Waste minimization in the automotive repair industry is characterized by the large numbers of small quantity generators (SQG) producing solvent, alkaline and detergent hazardous wastes. On-site management of multiple processes which vary depending on the size of shop make the administration of hazardous waste policies particularly complex. This paper presents the quantities and types of hazardous materials typically produced. Guidelines are presented to allow generators to organize a waste minimization program.     

Hazardous Waste Minimization: Part X The Waste Minimization Assessment: A Useful Tool for the Reduction of Industrial Hazardous Wastes

This article describes the “nuts and bolts” of implementing a waste minimization program at an industrial facility which has made a commitment to carry out such a program for waste reduction and/or elimination. Under EPA sponsorship, a waste minimization assessment methodology has been developed and applied in a total often such assessments at industrial and DOD facilities. The article reviews the eleven distinct steps that represent the preferred procedure for carrying out a waste minimization assessment at an industrial site. This procedure is presented in detail in the recently published “The EPA Manual for Waste Minimization Opportunity Assessments.” Two case studies are presented which have employed this methodology to develop waste reduction options in the areas of source reduction and recycle/reuse. Lessons learned during the development and application of this methodology are also presented.     

Life Cycle Approach to Effective Waste Minimization

In the Hazardous and Solid Waste Amendments of1984, Congress declared the objective of the national waste policy to be "to promote the protection of health and the environment and to conserve valuable material and energy resources." Further, Congress stated that this would be done by minimizing the generation and land disposal of hazardous waste by encouraging process substitutions, materials recovery, proper recycling and reuse, and treatment.

This paper presents the approach used by 3M to find innovative ways to minimize the amount of hazardous waste which ultimately must be disposed by landfilling. The life cycle of waste is examined, looking at how it can be reduced or eliminated starting with the point of generation in the manufacturing operation, to its processing, treatment or ultimate disposal as a residual hazardous waste. Case histories are used as examples of how waste can be minimized in each stage of the life cycle, with emphasis on innovative alternatives that have arisen out of the 3Mprogram.     

Hazardous Waste Minimization: Part I Waste Reduction in the Chemical Industry

Recognizing the need for minimizing the generation of hazardous waste, the chemical industry is experiencing a surge in the initiation of programs for reducing such waste. With a new realization that the cost of handling waste may be many times higher than the value of the materials lost in it, the industry needs to examine a new end-point for optimizing its processes; one that includes the total cost of waste management as well as the conventional cost elements such as raw materials, power and the like. The authors discuss some of the problems that industry is encountering; then describe Du Pont’s approach to waste reduction in terms of administrative and technical activities. They emphasize that, in addition to meeting environmental needs, waste reduction often makes good sense solely from an economic point of view.     

Hazardous Waste Minimization: Part IV Waste Reduction in the Metal Finishing Industry

The metal finishing industry uses over 40 production processes to produce a wide range of metal products. Waste streams generated include wastewater, waste oils, spent solvents, and spent process solutions. Currently a wide variety of techniques which minimize waste are available. Cost-effective methods to reduce electroplating wastewater contamination include water conservation and drag-out reduction, recovery and management. Ways to cost-effectively reduce the generation of spent metal-working fluids include establishing a fluid management program and installing a fluid recovery system. However, before any techniques are selected, a waste reduction survey should first be conducted.     

Automated Economic Analysis Model For Hazardous Waste Minimization

Abstract

The U.S. Army has established a policy of achieving a 50 percent reduction in hazardous waste generation by the end of 1992. To assist the Army in reaching this goal, the Environmental Division of the U.S. Army Construction Engineering Research Laboratory (USACERL) designed the Economic Analysis Model for Hazardous Waste Minimization (EAHWM). The EAHWM was designed to allow the user to evaluate the life cycle costs for various techniques used in hazardous waste minimization and to compare them to the life cycle costs of current operating practices. The program was developed in C language on an IBM compatible PC and is consistent with other pertinent models for performing economic analyses. The potential hierarchical minimization categories used in EAHWM Include source reduction, recovery and/or reuse, and treatment. Although treatment is no longer an acceptable minimization option, its use is widespread and has therefore been addressed in the model. The model allows for economic analysis for minimization of the Army’s six most important hazardous waste streams. These include, solvents, paint stripping wastes, metal plating wastes, industrial waste-sludges, used oils, and batteries and battery electrolytes. The EAHWM also includes a general application which can be used to calculate and compare the life cycle costs for minimization alternatives of any waste stream, hazardous or non-hazardous. The EAHWM has been fully tested and implemented in more than 60 Army installations in the United States.     

Refinery Sludge Treatment/Hazardous Waste Minimization Via Dehydration and Solvent Extraction

Abstract

The patented Carver-Greenfield (C-G) Process®, a combination of dehydration and solvent extraction treatment technologies, has a wide range of uses in separating hydrocarbon solvent-soluble hazardous organic contaminants (indigenous oil) from sludges, soils, and industrial wastes. As a result of this treatment, the products from a C-G Process facility are: ? Clean, dry solids which are typically suitable for disposal in nonhazardous landfills;

? Water which is treatable in an industrial or Publicly Owned Treatment Works (POTW) wastewater treatment facility;

? Extracted indigenous oil containing hydrocarbon soluble contaminants which may be recycled or reused or disposed of at less cost because its volume is smaller than the original waste feed.

The C-G Process was demonstrated on spent oily drilling fluids as part of the U.S. Environmental Protection Agency Superfund Innovative Technology Evaluation (SITE) Program. This paper summarizes the use of the C-G Process for economical treatment and minimization of hazardous refinery wastes, reviews the SITE program results, and describes extending the C-G Process technology to treatment of other wastes. Estimated treatment costs are presented.     

Analysis of Industrial Boiler Solid Waste Impacts

This paper presents an examination of industrial coal-fired boiler waste products. Presently the atmospheric emissions from all new boilers larger than 250 × 10⁶ Btu/hr are controlled by existing New Source Performance Standards, and boilers smaller than 250 × 10⁶ Btu/hr are controlled to levels required by the regulations of the particular state in which the facility is located. The 1977 Clean Air Act Amendments, however, specify categories of sources for which EPA must develop revised New Source Performance Standards. Industrial coal-fired boilers are included as one of these categories, and a relevant issue concerns the potential amount of solid waste generated as a result of tightened emission standards that require flue gas desulfurization. This paper examines the air quality and solid waste impacts of moderate and stringent emission controls for particulate and SO₂ emissions from industrial coal-fired boilers.

Comparisons are presented of physical and chemical characterizations of the emissions and solid wastes produced when boilers are equipped with particulate and SO₂ control equipment. The SO₂ systems examined are lime spray drying, lime/limestone, double alkali, sodium throwaway, physically cleaned coal, and fluidized-bed combustion. The solid waste disposal alternatives and the disposal costs are discussed. The most common disposal methods used are landfill for dry wastes and impoundment for sludges, with special wastewater treatment requirements for the sodium throwaway aqueous wastes.     

Evaluation of a Statewide Matching Grant Program for the Collection of Household Hazardous Waste

Between Fall 1985 and Spring 1987, the Massachusetts Departments of Environmental Management and Environmental Quality Engineering awarded communities $490,000 in matching state grants for the collection of household hazardous waste. Funded collections resulted in the disposal of approximately 291 tons of waste at an average cost of $9 per gallon. Household participation rates ranged from 0.2 percent to 5.8 percent. An average of 10 gallons of household hazardous waste was disposed of per participating household. Total collection costs including local and state shares exceeded $900,000. Differences in participation, wastes collected and collection costs among communities were due to variations in outreach and education efforts, experience, bid specifications, wastes collected, setup costs, and collection techniques. The relative high cost per participating household and low participation rate suggest the need for alternative approaches to the management of household hazardous waste which will be explored in future grant cycles.     

The Use of Electrokinetics for Hazardous Waste Site Remediation

The Superfund Innovative Technology Evaluation (SITE) program was authorized as part of the 1986 amendments to the Superfund legislation. It represents a joint effort between U.S. EPA’s Office of Research and Development and Office of Solid Waste and Emergency Response. The program is designed to assist and encourage the development of waste treatment technologies that would contribute to more solutions to our hazardous waste problems.

Recently, EPA, through the SITE program, issued a work assignment to assess the “stateof- the-art” of electroklnetically enhanced contaminant removal from soils. Prior research efforts, both laboratory and field, have demonstrated that electroosmosis has the potential to be effective In facilitating the removal of certain types of hazardous wastes from soils. Particularly encouraging results have been achieved with inorganics in fine-grained soils where more traditional removal alternatives are less effective.

Although the results of various studies suggest that electrokinetics is a promising technology, further testing Is needed at both the laboratory and field levels to fully develop this technology for site remediation. A conceptual test program Is presented based on best available data which incorporates system design and operating parameters used in previous applications of this technology In the use of electrokinetics treatment as a remediation technique at hazardous waste sites.     

Technological Innovation in Hazardous Waste Remediation

The following is the first in a series of articles on various efforts to encourage and support innovation in hazardous waste treatment technologies for sites and affected groundwater. This article provides a brief discussion of the origins of the U.S. EPA’s Office of Solid Waste and Emergency Response (OSWER) Technology Innovation Office (T1O), its mission, and the major initiatives underway or under contemplation. Subsequent articles will provide progress reports on these initiatives and other activities related to technology innovation by federal and state regulators, technology developers, responsible parties, the engineering community, and other interested parties.     

Climate Considerations in Long-Term Safety Assessments for Nuclear Waste Repositories

For a deep geological repository for spent nuclear fuel planned in Sweden, the safety assessment covers up to 1 million years. Climate scenarios range from high-end global warming for the coming 100 000 years, through deep permafrost, to large ice sheets during glacial conditions. In contrast, in an existing repository for short-lived waste the activity decays to low levels within a few tens of thousands of years. The shorter assessment period, 100 000 years, requires more focus on climate development over the coming tens of thousands of years, including the earliest possibility for permafrost growth and freezing of the engineered system. The handling of climate and climate change in safety assessments must be tailor-made for each repository concept and waste type. However, due to the uncertain future climate development on these vast time scales, all safety assessments for nuclear waste repositories require a range of possible climate scenarios.     

Solid Waste Disposal in the Netherlands

In The Netherlands, a small and densely populated country, the disposal of solid waste requires strict precautions. Because the landscape is flat and the watertable just under groundlevel, landfilling and dumping must be avoided as much as possible. Incineration of municipal and industrial waste are presently under consideration. But even when excellent flue gas cleaning systems are used, air pollution can present a problem, for instance, by dioxines produced during the process. For these reasons the government has published a waste disposal policy plan in which recycling, composting and prevention of waste production play a major role. Eventually about one third of the solid waste production will be incinerated or dumped. No solid waste will be exported.     

Urea as a PCDD/F Inhibitor in Municipal Waste Incineration

ABSTRACT

Emissions of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) from municipal waste incineration have been widely studied because of their extensive toxicity, and many efforts have been made to restrict their emissions. Although a number of chemical compounds have been shown in laboratory-scale tests to inhibit the formation of PCDD/Fs, few have been tested in pilot- or full-scale plants. This work evaluates the effect of urea as a PCDD/F inhibitor in a pilot-scale incinerator that uses refuse-derived fuel (RDF). The decomposition of urea under the test conditions was also studied using detailed kinetic modeling. An aqueous solution of urea was injected into the flue gas stream after the furnace at ~730 °C, with varied urea concentrations and flue gas residence times used between the furnace and the sampling point. The results demonstrate that urea can successfully inhibit PCDD/F formation in waste incineration if concentrations and injection points are properly adjusted. The kinetic model showed that urea can be rapidly decomposed under appropriate flue gas conditions, indicating that in addition to the urea molecule itself, decomposition products of urea can also be responsible for the reduction of PCDD/F production during incineration.     

An Analysis of Biomedical Waste Incineration

The California Air Resources Board (ARB) completed a series of source tests of eight operating biomedical waste incinerators (BMWI) under conditions of typical operation. The emissions of certain metals, and chlorinated dioxins and furans in the flue gases of BMWI are relatively high in comparison to emissions from other combustion sources, such as hazardous waste or municipal waste incinerators of modern design. This study reports on an analysis of the status of the existing regulatory framework and the California data base. Clarification of definitional issues at the federal level is needed to effectively treat BMWI management issues. Although few relationships among combustion parameters and emissions were uncovered, patterns of emissions were evident, suggesting commonality and relationships among the waste stream constituents and emissions. Potential implications for future research, operation of BMWI, controls and source reduction and waste segregation strategies are also discussed.