Chemical Manufacturers Association 1984 Hazardous Waste Survey

This paper discusses the Chemical Manufacturers Association's 1984 survey of the chemical industry's hazardous waste management practices. The survey data include a breakdown of how the industry's hazardous wastes are managed, detailing generation, treatment and disposal, and cover 725 plants in 81 companies. The 1984 survey is the third CM A hazardous waste survey, and the paper discusses resultant waste treatment trends from 1981- 1984, the period covered by previous surveys. A total of 278.5 million tons of hazardous waste was treated and disposed by survey respondents. Of this, 276.8 million tons was hazardous wastewater and 1.7 million tons was solid hazardous waste. The survey solid hazardous waste total was projected to the entire industry (Standard Industrial Code 2800) and is estimated at 6.9 million tons. The survey showed continued decreasing trends in hazardous waste generation in the chemical industry. It demonstrated changes in hazardous waste management practices, with decreased use of landfills and increased incineration of the solid wastes that are generated.     

Practical Incinerator Implications

This paper discusses a number of results obtained from a hazardous waste flat flame combustion study with implications to full scale incinerators. The results demonstrate that it is possible to obtain DREs of up to 99.95 percent firing mixtures of CH₂Cl₂/CH₄ and air in such a facility. These results are significant since residence times are at the millisecond level. The paper presents DRE results obtained with this CH₂Cl₂ flat flame system when systematically varying the chlorine loading and equivalence ratio within the flames. Additionally, a PIC DRE is defined as an alternative approach to measure total stack emissions. PIC DRE results are presented for systematic variation of chlorine loading and equivalence ratio. Based upon the data of the paper, a suggested two-stage incineration process is presented which may be both economically advantageous and result in less total PIC emissions as compared with conventional incinerators for certain wastes. The data of this work further indicate that it is kinetically possible to obtain high DREs with corresponding high CO levels for select wastes. Finally, an interpretation of the data suggests that, for a class of liquid wastes, it may be beneficial to vaporize the waste and premix it with gaseous fuel and oxidizer streams, thereby avoiding the need to atomize the waste.     

典型危险废物的工程力学特性

掌握填埋废物的工程力学特性是确保危险废物填埋堆体稳定性的重要前提条件,因此,针对6种典型危险废物的工程力学特性开展了调查研究.研究结果表明,污泥类危险废物的含水率和有机质含量远高于非污泥类危险废物,而前者的比重则显著低于后者.污泥类危险废物的渗透系数相对较小,比污染土壤和飞灰炉渣混合物的渗透系数小1个数量级,比滤池填料的渗透系数小2个数量级.不同危险废物的无侧限抗压强度排序为:飞灰炉渣混合物(314.3 kPa)和滤池填料(278.9 kPa)＞污染土壤(124.9 kPa)＞杭州氧气厂污泥(68.6 kPa)、锌铬污泥(71.4 kPa)、油泥(58.4 kPa).不同危险废物的粘聚力排序为:飞灰炉渣混合物(40.8 kPa)、滤池填料(31.1 kPa)＞污染土壤(20.9 kPa)＞杭州氧气厂污泥(1.94kPa)、锌铬污泥(3.10 kPa)、油泥(1.81 kPa).此外,不同危险废物的内摩擦角差异相对较小,其变化范围在18.8°～35.0°之间.综合分析可知,飞灰炉渣混合物和滤池填料的工程力学特性较好,而污泥类危险废物的工程力学特性则较差.     

Evaluation of a Statewide Matching Grant Program for the Collection of Household Hazardous Waste

Between Fall 1985 and Spring 1987, the Massachusetts Departments of Environmental Management and Environmental Quality Engineering awarded communities $490,000 in matching state grants for the collection of household hazardous waste. Funded collections resulted in the disposal of approximately 291 tons of waste at an average cost of $9 per gallon. Household participation rates ranged from 0.2 percent to 5.8 percent. An average of 10 gallons of household hazardous waste was disposed of per participating household. Total collection costs including local and state shares exceeded $900,000. Differences in participation, wastes collected and collection costs among communities were due to variations in outreach and education efforts, experience, bid specifications, wastes collected, setup costs, and collection techniques. The relative high cost per participating household and low participation rate suggest the need for alternative approaches to the management of household hazardous waste which will be explored in future grant cycles.     

Incineration at Bayou Bonfouca Remediation Project

The Bayou Bonfouca hazardous waste site is located in Slidell, Louisiana, approximately 96 kilometers (60 miles) northeast of New Orleans. This site is ranked number 1,006 on the National Priorities List of Superfund sites. The U.S. Environmental Protection Agency (EPA) conducted a remedial investigation in 1986 and determined the primary potential exposure sources to be groundwater, surface waste piles, and contaminated sediment in Bayou Bonfouca. Based on the results of investigations, EPA and the Louisiana Department of Environmental Quality chose a remedy that involves dredging contaminated sediment from the bayou, excavating contaminated waste piles and soil, and incinerating the solid wastes in a transportable incinerator. The site remedy, which included incineration, was specified in the Record of Decision signed in March 1987.

Of the total 142,000 megagrams (Mg) (157,000 tons) of waste to be incinerated, approximately 119,000 Mg (132,000 tons) consist of hazardous sediment from the bayou; 22,600 Mg (25,000 tons) consist of lightly contaminated soils and waste piles, cellulosic materials, and other miscellaneous wastes on the ground. The solid wastes are primarily low heat content sediment and soils and cellulosic materials with polyaromatic hydrocarbon (PAH) concentrations from milligrams per kilogram (parts per million) levels up to two percent. The dredged bayou sediment will be dewatered in six, 115-cubiometer (150-cubic-yard) plate and frame filter presses before processing in the incinerator. A rotary-kiln-based single train incinerator is deployed at Bayou Bonfouca to process the solid waste feed.

On-site pilot studies indicated that the PAHs in groundwater could be removed by on-site pumping, treatment, and discharge of treated effluent to the bayou. The groundwater treatment plant went on-stream in June 1991. Treatment involves oil/water separation, filtration, carbon bed adsorption, and aeration.

IT Corporation-OH Materials, a joint venture, was awarded a contract in May 1991 and a notice to proceed in February 1992 to remediate and restore the Bayou Bonfouca site. The remediation project includes air quality monitoring and controls, site preparation, dredging and excavation, bayou bank stabilization and monitoring, equipment mobilization and erection, the trial burn, incineration, demobilization, and site closure. The project completed a successful trial burn in November 1993, and the commercial operation began in December 1993. The expected duration of the project is 40 months from mobilization to site closure.     

Stabilization of Heavy Metal Containing Hazardous Wastes with Byproducts from Advanced Clean Coal Technology Systems

ABSTRACT

The purpose of this investigation was to evaluate the success of residues from advanced Clean Coal Technology (CCT) systems as stabilization agents for heavy metal containing hazardous wastes. In the context examined here, stabilization refers to techniques that reduce the toxicity of a waste by converting the hazardous constituents to a less soluble, mobile, or toxic form.¹ Three advanced CCT byproducts were used: coal waste-fired circulating fluidized bed combustor residue, pressurized fluidized bed combustor residue, and spray drier residue. Seven metal-laden hazardous wastes were treated: three contaminated soils, two air pollution control dusts, wastewater treatment plant sludge, and sandblast waste. Each of the seven hazardous wastes was treated with each of the three CCT byproducts at dosages of 10, 30, and 50% by weight (byproduct:waste). The treatment effectiveness of each mixture was evaluated by the Toxicity Characteristic Leaching Procedure. Of the 63 mixtures evaluated, 21 produced non-hazardous residues. Treatment effectiveness can likely be attributed to mechanisms such as precipitation and encapsulation due to the formation of hydrated calcium silicates and calcium sulfo-alu-minates. Results indicate that these residues have potential beneficial uses to the hazardous waste treatment community, possibly substituting for costly treatment chemicals.     

Towards sets of hazardous waste indicators. Essential tools for modern industrial management

Decision-makers require useful tools, such as indicators, to help them make environmentally sound decisions leading to effective management of hazardous wastes. Four hazardous waste indicators are being tested for such a purpose by several countries within the Sustainable Development Indicator Programme of the United Nations Commission for Sustainable Development. However, these indicators only address the 'down-stream' end-of-pipe industrial situation. More creative thinking is clearly needed to develop a wider range of indicators that not only reflects all aspects of industrial production that generates hazardous waste but considers socio-economic implications of the waste as well. Sets of useful and innovative indicators are proposed that could be applied to the emerging paradigm shift away from conventional end-of-pipe management actions and towards preventive strategies that are being increasingly adopted by industry often in association with local and national governments. A methodological and conceptual framework for the development of a core-set of hazardous waste indicators has been developed. Some of the indicator sets outlined quantify preventive waste management strategies (including indicators for cleaner production, hazardous waste reduction/minimization and life cycle analysis), whilst other sets address proactive strategies (including changes in production and consumption patterns, eco-efficiency, eco-intensity and resource productivity). Indicators for quantifying transport of hazardous wastes are also described. It was concluded that a number of the indicators proposed could now be usefully implemented as management tools using existing industrial and economic data. As cleaner production technologies and waste minimization approaches are more widely deployed, and industry integrates environmental concerns at all levels of decision-making, it is expected that the necessary data for construction of the remaining indicators will soon become available.     

Automated Economic Analysis Model For Hazardous Waste Minimization

Abstract

The U.S. Army has established a policy of achieving a 50 percent reduction in hazardous waste generation by the end of 1992. To assist the Army in reaching this goal, the Environmental Division of the U.S. Army Construction Engineering Research Laboratory (USACERL) designed the Economic Analysis Model for Hazardous Waste Minimization (EAHWM). The EAHWM was designed to allow the user to evaluate the life cycle costs for various techniques used in hazardous waste minimization and to compare them to the life cycle costs of current operating practices. The program was developed in C language on an IBM compatible PC and is consistent with other pertinent models for performing economic analyses. The potential hierarchical minimization categories used in EAHWM Include source reduction, recovery and/or reuse, and treatment. Although treatment is no longer an acceptable minimization option, its use is widespread and has therefore been addressed in the model. The model allows for economic analysis for minimization of the Army’s six most important hazardous waste streams. These include, solvents, paint stripping wastes, metal plating wastes, industrial waste-sludges, used oils, and batteries and battery electrolytes. The EAHWM also includes a general application which can be used to calculate and compare the life cycle costs for minimization alternatives of any waste stream, hazardous or non-hazardous. The EAHWM has been fully tested and implemented in more than 60 Army installations in the United States.     

A Survey of Graduate Education in Hazardous Waste Management

A brief, informal survey questionnaire was sent to 69 universities in the U.S. Forty-two schools responded. Of the 42 respondents, 30 offered one or more courses in hazardous waste management. The average number of courses offered was 1.76 at an average frequency of once per year. Approximately 400 students take the hazardous waste management courses each year. Only four schools provided explicit laboratory training in hazardous waste analysis/treatment. Sixty-nine percent of the respondents have a research program in hazardous waste management. Typical course outlines are presented. Equipment needs for a hazardous waste laboratory are suggested.     

Conversion of chromium-containing solid wastes into value-added products through a plasma-assisted aluminothermic process

Chromium-containing solid wastes have been generated by chemical and leather/tanning industries, and the management and proper disposal of the same wastes have been challenging tasks. A significant fraction of these wastes contains chromium compounds with chromium present in the hexavalent (Cr⁺⁶) form, which is hazardous to human beings, animals, and ecosystems. Since these wastes are discarded largely without proper treatments, soil and groundwater get contaminated and they can cause several health issues to human beings. Conventional methods developed to convert hazardous Cr⁶⁺ to Cr³⁺/Cr metal either generate secondary toxic wastes and unwanted by-products and/or are time-consuming processes. In this work, a plasma-assisted aluminothermic process is developed to convert the toxic waste into non-toxic products. The waste was mixed with aluminium powder and subjected to transferred arc plasma treatment in a controlled air atmosphere. Chemical analysis and Cr leachability studies of the waste material prior to plasma treatment have shown that it is highly toxic. Analysis of the products obtained from the plasma treatment showed that Cr and Fe present in the waste could be recovered as a metallic mixture as well as oxide slag, which were found to be non-toxic. Easy separation of the metallic fraction and the slag from the treated product is one of the merits of this process. Besides converting chromium-containing toxic waste to non-toxic materials, the process is rapid and recovers the metals from the waste completely.

     

Public Policy impacts on the Generation and Disposal of Hazardous Waste in New York State

A number of policies adopted by the federal government and the states have been designed to promote waste reduction or influence the choice of waste disposal technologies employed by generators of hazardous waste. Graphic analysis of smoothed time series data for hazardous wastes manifested in New York State for the period between June 1982 and February 1987 suggests that some of these policies have had the intended effects.

Significant shifts in manifested waste volumes are evident that coincide with the following policy interventions: (1) increased state waste-end tax rates; (2) state and federal landfill bans; (3) federal restrictions on burning hazardous wastes and waste oils for energy recovery; and (4) changes in the federal regulatory definition of hazardous waste. Other changes in waste generation and management appear to be attributable to such factors as state and regional economic conditions and changes in instate treatment and disposal facility capacity. Analysis of the management of specific waste types supports evidence from the graphic analysis that waste generators changed from land disposal to “higher” waste handling technologies in response to several policy interventions.     

Public policy impacts on the generation and disposal of hazardous waste in New York State

A number of policies adopted by the federal government and the state have been designed to promote waste reduction or influence the choice of waste disposal technologies employed by generators of hazardous waste. Graphic analysis of smoothed time series data for hazardous wastes manifested in New York State for the period between June 1982 and February 1987 suggests that some of these policies have had the intended effects. Significant shifts in manifested waste volumes are evident that coincide with the following policy interventions: (1) increased state waste-end tax rates; (2) state and federal landfill bans; (3) federal restrictions on burning hazardous wastes and waste oils for energy recovery; and (4) changes in the federal regulatory definition of hazardous waste. Other changes in waste generation and management appear to be attributable to such factors as state and regional economic conditions and changes in instate treatment and disposal facility capacity. Analysis of the management of specific waste types supports evidence from the graphic analysis that waste generators changed from land disposal to "higher" waste handling technologies in response to several policy interventions.     

On the Occurrence of Transient Puffs in a Rotary Kiln Incinerator Simulator II. Contained Liquid Wastes on Sorbent

The generation of transient puffs resulting from the batch introduction of liquid waste into a 73 kW (250,000 Btu/h) rotary kiln incinerator simulator was investigated. The liquid was added onto a sorbent, enclosed in cylindrical cardboard containers that were introduced into the combustion chamber one at a time. A statistically designed parametric investigation determined the effects of liquid mass, liquid composition, kiln temperature, and kiln rotation speed on the total magnitude and instantaneous intensity of the pollutant puff leaving the kiln. Liquid "wastes" investigated included toluene, methylene chloride, carbon tetrachloride, and No. 5 fuel oil. Transient puffs from these wastes were monitored using on-line measurements for FID-measurable hydrocarbons, CO, and integrated particulate filter loadings, although the suitability of any one of these indicators depended on the chemical nature of the waste involved.

Results demonstrate that puffs formed during transient conditions are generated easily, even with small quantities of wastes and with the kiln operating at 100 percent excess air. High kiln temperatures and increased kiln rotation speeds exacerbated the generation of puffs, due to increased liquid evaporation rates. Transient puffs may contain hazardous products of incomplete combustion (PICs) even though adequate destruction and removal efficiencies are achieved. Mixtures of chlorinated and nonchlorinated principal organic hazardous constituents (POHCs) in the waste can lead to the formation of more diverse chlorinated compounds than are formed from a single chlorinated POHC such as carbon tetrachloride alone.

This paper is the second of a series. Its companion paper, Part I, which has been published previously,¹ is concerned with solid plastic wastes.     

Utilization of Dry Calcium Based Flue Gas Desulfurization Waste as a Hazardous Waste Fixation Agent

Several designated hazardous wastes (metal plating waste, oil sludge, heavy metal processing sludge) were studied relative to potential detoxification using dry calcium based FGD sludges. The FGD waste was generated from a pilot scale system which utilized slurried lime, a spray drier, and a bag filter. Following detailed physical and chemical identification of the raw FGD and hazardous wastes, various mixtures were prepared and cured. In all cases, even with the organic sludge, a rigid structural material evolved due to the pozzolanic reactions occurring from the wetted dry FGD waste. Structural characteristics, physical character, and chemical leaching effects were evaluated. The solids were leached via both EPA-RCRA and ASTM proposed leaching procedures. In all cases, the hazardous constituents were retained and not leached. Finally, the feasibility of using dry FGD wastes as fixating materials is discussed.     

Recovery,Recycle and Reuse

An overview is provided of hazardous waste recovery, recycle and reuse. The quantities and types of hazardous waste that are generated in the United States are identified. Hazardous wastes are classified according to their economic potential for recovery. Energy and material recovery from organic liquids and metal recovery from sludges have the highest potential for economical recovery. Specific examples are provided of recovery from these types of wastes. A variety of financial and regulatory strategies can be used to encourage recovery from waste streams that do not have a potential for economical recovery. These range from restrictions on burial to the establishment of waste exchanges.     

The "Least Favored Method"—A Primer on the RCRA Land Disposal Regulations

In May of 1990 the U.S. Environmental Protection Agency (EPA) completed a four year long series of rulemakings on land disposal of over. 450 hazardous wastes regulated under the Resource Conservation and Recovery Act (RCRA). The new regulations stipulate that hazardous wastes may not be disposed of on land—if at all—unless they are first treated in a prescribed manner. The Land Disposal Regulations (LDRs) will change disposal requirements for approximately 41 million tons of hazardous waste annually, at a cost to the regulated community of over a billion dollars. Despite EPA’s efforts to educate industry, the LDRs remain a source of confusion for many. This article is intended to clear up at least some of the confusion by providing an overview of the regulations and the decision-making processes which occurred during the four years of EPA rulemakings and, more recently, in the courts.     

安全土地填埋技术在我国的应用

沈阳市固体废物处置中心对工业危险废物采用了安全土地填埋技术 ,它的主要特点是安全、工艺简单、可操作性强。能够杜绝危险废物渗析液下渗污染地下水 ,同时又避免了危险废物污染环境卫生。本文主要以沈阳工业危险废物处置填埋场为例 ,介绍安全土地填埋的技术要求、设计要点等     

Formation, release and control of dioxins in cement kilns

Co-processing of hazardous wastes in cement kilns have for decades been thought to cause increased emissions of PCDD/PCDFs--a perception that has been evaluated in this study. Hundreds of PCDD/PCDF measurements conducted by the cement industry and others in the last few years, on emissions and solid materials, as well as recent test burns with hazardous wastes in developing countries do not support this perception. Newer data has been compared with older literature data and shows in particular that many emission factors have to be reconsidered. Early emission factors for cement kilns co-processing hazardous waste, which are still used in inventories, are shown to be too high compared with actual measurements. Less than 10 years ago it was believed that the cement industry was the main contributor of PCDD/PCDFs to air; data collected in this study indicates however that the industry contributes with less than 1% of total emissions to air. The Stockholm Convention on POPs presently ratified by 144 parties, classifies cement kilns co-processing hazardous waste as a source category having the potential for comparatively high formation and release of PCDD/PCDFs. This classification is based on early investigations from the 1980s and 1990s where kilns co-processing hazardous waste had higher emissions compared to those that did not burn hazardous waste. However, the testing of these kilns was often done under worst case scenario conditions known to favour PCDD/PCDF formation. More than 2000 PCDD/PCDF cement kiln measurements have been evaluated in this study, representing most production technologies and waste feeding scenarios. They generally indicate that most modern cement kilns co-processing waste today can meet an emission level of 0.1ngI-TEQ/m(3), when well managed and operated. In these cases, proper and responsible use of waste including organic hazardous waste to replace parts of the fossil fuel does not seem to increase formation of PCDD/PCDFs. Modern preheater/precalciner kilns generally seems to have lower emissions than older wet-process cement kilns. It seems that the main factors stimulating formation of PCDD/PCDFs is the availability of organics in the raw material and the temperature of the air pollution control device. Feeding of materials containing elevated concentrations of organics as part of raw-material-mix should therefore be avoided and the exhaust gases should be cooled down quickly in long wet and long dry cement kilns without preheating. PCDD/PCDFs could be detected in all types of solid samples analysed: raw meal, pellets and slurry; alternative raw materials as sand, chalk and different ashes; cement kiln dust, clinker and cement. The concentrations are however generally low, similar to soil and sediment.     

Planning and Conducting Sampling Surveys of Hazardous Wastes at Industrial Facilities

Many organizations and their consultants are involved in sampling programs to characterize waste streams and materials at industrial facilities. Due to financial limitations, calendar deadlines, or other practical restrictions, a short-term, survey-type sampling plan (“sampling survey”) may need to he implemented. Survey results can he used to determine if the wastes are hazardous or if they are being managed in accordance with applicable regulations. This paper brings together practical experience and diverse information to identify the major concerns in conducting sampling surveys and to suggest methods of approaching these concerns. The paper addresses sampling in time and space, “correct” sampling to minimize bias, selecting equipment to minimize contamination, sample handling, and quality assurance/quality control. Even a quick sampling survey can be a high quality effort with a careful approach to the critical issues.