高炉煤气干法除尘技术的发展

我国是采用高炉煤气干法袋式除尘最早的国家之一,至今已有40多年的历史。本文介绍了高炉煤气干法除尘技术发展的三个阶段,即起步、发展,以及炉容1000m3以上级的提高阶段,认为采用干法除尘,才能节能减排,实现综合利用。     

新型耐高温滤料的研制与发展

论述了高炉煤气净化用非织造滤料的选用原则,介绍了抚顺市工业用布厂研制开发的复合型耐高温滤主其发展趋势。     

烧结机头电除尘器的特点及选型探讨

随着烧结工艺的发展，排放标准的提高，对机头电除尘器的要求越来越严格。然而高碱度烧结和高负压操作法等生产工艺却对机头电除尘器造成严重影响。本文针对烧结机头电除尘器的烟气、烟尘特点，充分讨论机头电除尘器在选型时应该考虑的几个问题，以满足机头工艺除尘的要求，以达到净化烟气的目的。     

高炉贮矿槽除尘系统的设计与分析

文章以河南青浦合金材料有限公司2座580m^3高炉贮矿槽除尘共用一台1450m^2的长袋低压脉冲袋式除尘器的总体设计方案为例,结合实践分析了高炉贮矿槽除尘系统的特点,总结并改进了整个除尘系统中的设计缺陷和制作结构,使该除尘系统得到了成功应用。     

Characteristics of slag, fly ash and deposited particles during melting of dewatered sewage sludge in a pilot plant

This study examines slag, fly ash, and deposited particles during melting of dewatered sewage sludge in a pilot plant. In addition, the chemical composition of particles in flue gas was simulated using a thermodynamics program, namely FACTSage 5.2. The results showed that the main components of slag were Al, Fe, Ca, P and Si; the minor components were Na, K, Mg, Cu, and Zn. The main chemical compound of slag was Ca4(Mg,Fe)5(PO4)6. For fly ash particles, heavy metals with the highest concentrations were in the order of Zn and As, Pb, Cu, and Cd, respectively. For non-heavy metals, Al, Fe and P were also found in significant amounts. The majority of deposited particles were composed of elements of Zn, P, S, Na, Fe, Al, Si, and Ca and such chemical compounds as Zn3(PO4)2, AlPO4, FePO4 and Fe(OH)3 while the minority consisted of elements of As, Cu, and Pb. Moreover, the compositions of deposited particles in each chamber differed due to different flue gas temperatures inside. In the secondary chamber at 760 degrees C, the amounts of Fe and Al were higher than Zn, whereas, in the other chambers (600-400 degrees C), the amount of Zn was higher. In other words, at the lower temperature the deposition of Zn was higher than the deposition of Fe and Al. In the water cooling section, volatile elements (i.e. Zn, As, Cu, Pb) were found in the highest concentrations due to a big difference in temperature between the wall surface and flue gas. From the simulation results, most of the elements in the gas phase were found to be chloride compounds, whereas those in the solid phase were in the form of oxide, sulfate, and phosphate compounds.     

Chemical and physical properties of dry flue gas desulfurization products

Beneficial and environmentally safe recycling of flue gas desulfurization (FGD) products requires detailed knowledge of their chemical and physical properties. We analyzed 59 dry FGD samples collected from 13 locations representing four major FGD scrubbing technologies. The chemistry of all samples was dominated by Ca, S, Al, Fe, and Si and strong preferential partitioning into the acid insoluble residue (i.e., coal ash residue) was observed for Al, Ba, Be, Cr, Fe, Li, K, Pb, Si, and V. Sulfur, Ca, and Mg occurred primarily in water- or acid-soluble forms associated with the sorbents or scrubber reaction products. Deionized water leachates (American Society for Testing and Materials [ASTM] method) and dilute acetic acid leachates (toxicity characteristic leaching procedure [TCLP] method) had mean pH values of >11.2 and high mean concentrations of S primarily as SO(2-)4 and Ca. Concentrations of Ag, As, Ba, Cd, Cr, Hg, Pb, and Se (except for ASTM Se in two samples) were below drinking water standards in both ASTM and TCLP leachates. Total toxicity equivalents (TEQ) of dioxins, for two FGD products used for mine reclamation, were 0.48 and 0.53 ng kg(-1). This was similar to the background level of the mine spoil (0.57 ng kg(-1)). The FGD materials were mostly uniform in particle size. Specific surface area (m2 g(-1)) was related to particle size and varied from 1.3 for bed ash to 9.5 for spray dryer material. Many of the chemical and physical properties of these FGD samples were associated with the quality of the coal rather than the combustion and SO2 scrubbing processes used.     

Utilising of the oiled rolling mills scale in iron ore sintering process

Up to 5% of steel is lost with the scale at hot rolling operation. This waste contains 69-72% of iron in the form of oxides. However, its recycling is confronted with presence of up to 20% of oil and 10% of water. E.g. when the oiled scale is introduced as an additive to the iron ore sintering mixture, incomplete combustion of liberated oil at heating during sintering process creates problems for gas cleaning and may even lead to damage of the equipment. A possibility to improve combustion of the scale's oil at the sintering process by preparation of a mixture with peat was shown in the laboratory experiments. Industrial trials demonstrate possibility to increase the oil combustion degree at sintering 2.7 times as much. Consumption of the oiled scale was increased from zero to 12.8 kg (in a form of scale-peat blend) per ton of sinter, which allows for closing the loop of this waste at the integrated steelmaking factory.     

高炉出铁场除尘方案研究

某钢铁企业高炉炼铁车间的出铁场在生产过程中产生大量高浓度的烟尘,对厂区的大气环境及周边的环境造成严重污染,同时直接危害了职工的身体健康。通过对整个出铁场除尘工艺系统及通风状况的分析及实际应用情况,总结出了适合该场合的系统除尘方案。     

Thermal radiation in oxy-fuel flames

This work investigates thermal radiation in oxy-fuel flames, based on experiments and modelling. Experiments were conducted in a 100 kW test facility in air and oxy-fuel combustion atmospheres, using two different types of fuels, lignite and propane. In-flame measurements of gas composition, temperature and total radiation intensity, were performed and used as input to radiation modelling to examine the influence of oxy-fuel conditions on gas and particle radiation characteristics. In the modelling, the spectral properties of CO₂ and H₂O are treated by means of a statistical narrow band model and particle radiation is modelled for both scattering and non-scattering particles.Experiments on the propane flame show that the flame radiation conditions are drastically influenced by the recycling conditions. With OF 27 conditions (27% oxygen in the feed gas) and dry recycling, the temperature is slightly lower compared to air-fired conditions, but the emitted intensity is significantly increased. Modelling shows that this is mainly caused by a significantly increased soot radiation. Propane flame images show that the presence of soot in oxy-fuel conditions varies strongly with recycling conditions. The contribution due to an increased emission by CO₂ is of minor importance. In the lignite experiments similar flame temperatures were kept during air and oxy-fuel combustion (OF 25 conditions with dry recycling). The measurements show that the intensity levels in both flames are similar which is due to a strong particle radiation in both environments. The modelling reveals that the dominance by particle radiation contra gas radiation is closely related to whether the particles are scattering or non-scattering.     

关于特大型高炉出铁场烟尘控制的思考

本文通过对宝钢三高炉出铁场除尘设计的回顾与思考，以笔者对宝钢一，二号高炉出铁场除尘系统运行实况的新身经历，并结合宝钢三号高炉出铁场除尘系统投产前的联调实践，对特大型高炉出铁场烟法控制提出了若干可供参考的见解，以期对今后国内相关领域烟尘控制技术的进步有所裨益。     

Effect of collection system on mineral content of biowaste

The EU is committed to encourage biological treatments of organic waste as an alternative to landfill and also to enhance organic matter recycling. When these wastes are composted, the composition of the initial raw materials is very important in order to obtain a good quality product. In this article, the mineral composition of the organic fraction obtained from source-sorted collection (SC) and the organic fraction mechanically separated (MS) from mass-collected municipal solid waste was evaluated. Also, the compositions of these 2 raw materials that are used in the current Spanish municipal solid waste biological treatment facilities were compared. The mineral elements analyzed were the total content of the heavy metals Zn, Cu, Ni, Cr, Pb and Cd, and the plant nutrients P, K, Na, Ca, Mg, Fe and Mn. The results obtained were expressed on dry matter basis and on mineral matter basis. Important differences were detected between SC and MS samples, on both dry and mineral matter basis. In general, nutrient contents are higher in SC than in MS, and heavy metal contents are significantly lower in SC. Our results also support the idea that the heavy metal migration from the non-compostable materials to the decomposable matrix takes place from the beginning of the process while both types of materials are in contact.     

Sedimentation basin performance at highway construction sites

Sedimentation basins (SBs) are commonly used during highway construction for erosion and sedimentation pollution control as well as for attenuation of overland storm waters. In order to evaluate the sediment removal capacity of these SBs, four basins were selected for monitoring from a new highway construction that extends I-99 to I-80, in Pennsylvania. Between September 2004 and August 2005, ten sampling trips were conducted during which basin inlet and outlet water samples were obtained. The SB samples were analyzed for pH, color, turbidity, total suspended solids (TSS), volatile suspended solids (VSS), total and dissolved iron, magnesium, manganese, aluminum, calcium, sulfate and phosphate. The data showed peaks in concentrations of TSS, total aluminum, total manganese, total iron and total phosphate that closely correlated to localized rainfall peaks. For certain samples, the concentration of TSS in the outlet was higher than the TSS concentration at the basin inlet, suggesting sediment re-suspension. In general SBs managed high flows during wet weather events, but were not effective in capturing particulates. This paper discusses the need for Best Management Practices (BMPs) for the design of SBs that reflect contemporary concerns for management of particle removal and to control the release of particulate-bound metals. This paper also evaluates the water quality impacts of naturally occurring acidic drainages into SBs, as several acidic seeps with pH in the range of 5-6 and having high dissolved concentrations of metals (Fe, Mn, Mg and Ca), sulfate and phosphate were observed draining into the SBs.     

循环流化床锅炉掺烧高炉煤气的应用

介绍了高炉煤气的主要燃烧特性,分析了高炉煤气在循环流化床锅炉中掺烧时对炉膛换热、过热蒸汽温度、锅炉负荷、热效率、分离装置以及环境的影响,并提出了消除不良影响的相应措施。     

Understanding heavy metal and suspended solids relationships in urban stormwater using simulated rainfall

Urban stormwater from simulated rainfall on three different landuses in Queensland State, Australia (residential, industrial, commercial) was analysed for heavy metals and physico-chemical parameters such as Dissolved Organic Carbon (DOC) and Total Suspended Solids (TSS). Rainfall events were simulated using a specially designed rainfall simulator for paved surfaces. Event mean concentration samples were separated into five different particle sizes and analysed individually for eight metal elements (Zn, Fe, Cr, Cd, Cu, Al, Mn and Pb). Multivariate data analysis was carried out for the data thus generated. It was found that DOC and TSS influence the distribution of the metals in the different particle size classes. Zn was correlated with DOC at all three sites. Similarly, Pb, Fe and Al were correlated with TSS at all sites. The distribution of Cu was found to vary between the three sites, whilst Cd concentrations were too low to assess any relationships with other parameters. No correlation between Electrical Conductivity (EC), pH and heavy metals was found at the three sites. The identification of physico-chemical parameters influencing the distribution process kinetics of heavy metals in urban stormwater will significantly enhance the efficiency of urban stormwater management systems.     

Pulverized coal stream ignition delay under conventional and oxy-fuel combustion conditions

The coal stream ignition process is critical to the performance of modern pulverized coal burners, particularly when operating under novel conditions such as experienced in oxy-fuel combustion. However, experimental studies of coal stream ignition are lacking, and recent modeling efforts have had to rely on comparisons with a single set of experiments in vitiated air. To begin to address this shortfall, we have conducted experiments on the ignition properties of two U.S. and two Chinese coals in a laminar entrained flow reactor. Most of the measurements focused on varying the coal feed rate for furnace temperatures of 1230–1320 K and for 12–20 vol.% O₂ in nitrogen. The influence of coal feed rate on ignition with a carbon dioxide diluent was also measured for 20 vol.% O₂ at 1280 K. A second set of measurements was performed for ignition of a fixed coal feed rate in N₂ and CO₂ environments at identical furnace temperatures of 1200 K, 1340 K, and 1670 K. A scientific CCD camera equipped with a 431 nm imaging filter was used to interrogate the ignition process. Under most conditions, the ignition delay decreased with increasing coal feed rate until a minimum was reached at a feed rate corresponding to a particle number density of approximately 4 × 10⁹ m^?3 in the coal feed pipe. This ignition minimum corresponds to a cold flow group number, G, of ～0.3. At higher coal feed rates the ignition delay increased. The ignition delay time was shown to be very sensitive to (a) the temperature of the hot coflow into which the coal stream is introduced, and (b) the coal particle size. The three high volatile bituminous coals showed nearly identical ignition delay as a function of coal feed rate, whereas the subbituminous coal showed slightly greater apparent ignition delay. Bath gas CO₂ content was found to have a minor impact on ignition delay.     

Technological improvements in automotive battery recycling

Recycling of automotive batteries for the recovery of secondary lead is extremely important in Brazil, for the country does not possess large reserves of this metal. Lead is one of the most widely used metals in the world, but it is highly toxic, posing risks for humans and for the environment if not utilized or treated adequately. Industrial waste containing lead in Brazil are classified by the Brazilian Residue Code (NBR—10004:2004) as hazardous. The lead recycling process employed by the recycling industry in Brazil is the pyrometallurgical process in a rotary furnace. This process consists of four stages: (1) grinding of the battery to separate plastic, electrolyte and lead plates; (2) lead reduction in a rotary furnace; (3) separation of metallic lead from slag; and (4) refining of recycled lead. The purpose of this work is to propose process improvements aimed primarily at increasing production output by reducing the loss of lead in slag and particulates, thereby providing a healthier work environment in line with Brazilian environmental and labor laws.     

解析电除尘烟温与粉尘特性的最佳结合点

分析了电除尘烟温对粉尘特性的影响,以及烟温对电除尘器效率的影响,从中找出烟温调节与粉尘特性的最佳结合点。利用烟温调节的理念,应用余热利用节能电除尘技术对电除尘器进行提效改造,通过实例证明,这既可扩大电除尘器适应性和提高电除尘效率、满足低排放要求,又可节省电煤消耗和降低电耗,具有环保与经济的双重效益。     

低粉尘浓度气体中细颗粒物（PM2.5）含量的测量

低粉尘浓度气体中细颗粒物（PM2.5）的测量用称重法和计数法都有困难,文章提出用稀释气体降低含尘浓度后,用激光尘埃计数器测量其中细颗粒物的数量,计算出质量浓度的办法。     

Particulates and carbon monoxide pollution on production floor of steel recycling plant

For this study, particulates or particulate matter (PM) and carbon monoxide (CO) levels were monitored at different sections on the production floor of a scrap metal recycling factory. A Met‐One GT331 dust monitor and A Toxi‐Rae gas monitor were used to measure PM and CO concentrations, respectively. The 24‐hr averaging period concentrations of particulate matter having diameters of 2.5 microns or less in diameter (PM_2.5), particulate matter having diameters of 10 microns or less in diameter (PM₁₀), and total suspended particulates (TSP) within the plant ranged between 8.3 and 50.4 μg/m³, 12.0 and 151.3 μg/m³, and 30.0 and 285.0 μg/m³, respectively, while the maximum 8‐hr concentration of CO within the plant was 20.5 parts per million (ppm). The United States’ Environmental Protection Agency (US EPA) limits for PM_2.5, PM₁₀, and CO were exceeded only in the area around the furnace. Nigeria's Federal Ministry of Environment (FMENV), the World Health Organization (WHO), and the World Bank statutory limit for TSP were also exceeded in the area around the furnace. Toxicity potentials (TP) of the investigated pollutants were greater than 1.0 around the furnace, indicating that work spaces in proximity to the furnace could expose workers to adverse health conditions.     

燃煤锅炉湿法除尘废水循环回用后的水质处理工艺和技术研究

调查分析了当前应用于中小型锅炉湿法除尘废水循环回用治理的技术,根据除尘废水循环回用后的水质和工艺特点,提出将除尘循环水净化同燃煤烟气脱硫除尘联合进行以及利用工业碱水,炉渣处理除尘废水的技术和工艺