Aerobic composting of waste activated sludge: kinetic analysis for microbiological reaction and oxygen consumption

In order to examine the optimal design and operating parameters, kinetics for microbiological reaction and oxygen consumption in composting of waste activated sludge were quantitatively examined. A series of experiments was conducted to discuss the optimal operating parameters for aerobic composting of waste activated sludge obtained from Kawagoe City Wastewater Treatment Plant (Saitama, Japan) using 4 and 20 L laboratory scale bioreactors. Aeration rate, compositions of compost mixture and height of compost pile were investigated as main design and operating parameters. The optimal aerobic composting of waste activated sludge was found at the aeration rate of 2.0 L/min/kg (initial composting mixture dry weight). A compost pile up to 0.5 m could be operated effectively. A simple model for composting of waste activated sludge in a composting reactor was developed by assuming that a solid phase of compost mixture is well mixed and the kinetics for microbiological reaction is represented by a Monod-type equation. The model predictions could fit the experimental data for decomposition of waste activated sludge with an average deviation of 2.14%. Oxygen consumption during composting was also examined using a simplified model in which the oxygen consumption was represented by a Monod-type equation and the axial distribution of oxygen concentration in the composting pile was described by a plug-flow model. The predictions could satisfactorily simulate the experiment results for the average maximum oxygen consumption rate during aerobic composting with an average deviation of 7.4%.     

Prediction of temperature and thermal inertia effect in the maturation stage and stockpiling of a large composting mass

A macroscopic non-steady state energy balance was developed and solved for a composting pile of source-selected organic fraction of municipal solid waste during the maturation stage (13,500 kg of compost). Simulated temperature profiles correlated well with temperature experimental data (ranging from 50 to 70 degrees C) obtained during the maturation process for more than 50 days at full scale. Thermal inertia effect usually found in composting plants and associated to the stockpiling of large composting masses could be predicted by means of this simplified energy balance, which takes into account terms of convective, conductive and radiation heat dissipation. Heat losses in a large composting mass are not significant due to the similar temperatures found at the surroundings and at the surface of the pile (ranging from 15 to 40 degrees C). In contrast, thermophilic temperature in the core of the pile was maintained during the whole maturation process. Heat generation was estimated with the static respiration index, a parameter that is typically used to monitor the biological activity and stability of composting processes. In this study, the static respiration index is presented as a parameter to estimate the metabolic heat that can be generated according to the biodegradable organic matter content of a compost sample, which can be useful in predicting the temperature of the composting process.     

Composting of waste algae: A review

Although composting has been successfully used at pilot scale to manage waste algae removed from eutrophied water environments and the compost product applied as a fertiliser, clear guidelines are not available for full scale algae composting. The review reports on the application of composting to stabilize waste algae, which to date has mainly been macro-algae, and identifies the peculiarities of algae as a composting feedstock, these being: relatively low carbon to nitrogen (C/N) ratio, which can result in nitrogen loss as NH₃ and even N₂O; high moisture content and low porosity, which together make aeration challenging; potentially high salinity, which can have adverse consequence for composting; and potentially have high metals and toxin content, which can affect application of the product as a fertiliser. To overcome the challenges that these peculiarities impose co-compost materials can be employed.     

Recycling of waste biomass and mineral powder for preparation of potassium-enriched compost

An attempt was made to recycle waste biomass and mineral powder (waste mica) as an alternative source of potassium (K) through composting technology. Two different waste biomass, isabgol straw and palmarosa distillation waste along with two levels of waste mica (2 and 4% as K) were used for preparation of enriched composts. A notable decrease of C:N ratio was observed at the end of the composting (150 days) as an indicator of compost maturity. The mature composts were evaluated for K-supplying capacity through laboratory leaching and soil incubation study. Significantly higher water-soluble K released initially followed by a sharp decrease up to 21 days of leaching thereafter gradually decreased up to 35 days of leaching. Water-soluble K was released from K-enriched (mica charged) compost significantly higher than the ordinary compost throughout the leaching period. Soil incubation study also revealed that application of K-enriched compost greatly improved the available K (water soluble and exchangeable) pools in K-deficient soil which indicated that a considerable amount of K releases during composting. Therefore, K-enriched compost could be an effective alternative of costly commercial K fertilizer and eco-friendly approach to utilize low-cost waste mineral powder and plant residue.     

Change of the chemical composition and biodegradability of the Van Soest soluble fraction during composting: A study using a novel extraction method

Van Soest fractionation is widely employed to characterize exogenous organic matter. The soluble fraction of Van Soest fractionation (SOL, extracted using hot water and then neutral detergent) often increases in line with compost maturity, although it is generally considered as labile. We have developed an alternative extraction method that comprises four successive steps (extraction using hot water, sodium tetraborate, dichloromethane/methanol and chelating resin) in order to clarify the chemical nature of the SOL fraction and explain its biodegradability. This method was tested on municipal solid waste compost sampled during the thermophilic phase (MSWi) and after 8 months of composting (MSWm). Both methods extracted similar proportions of organic matter. The composition of the residues was similar in MSWm although differences were noted for the extraction of polysaccharides and lipids in the case of MSWi. The hot water extractable fraction decreased during composting. Its high biodegradability in MSWi was linked to the high polysaccharide content revealed by pyrolysis–GC/MS and FTIR spectroscopy. The increase in the sodium tetraborate extractable fraction mainly explained the increase in the SOL fraction during composting. This was made up of N-containing compounds, polysaccharides and lipids in the immature compost, and a majority of N-containing compounds in the mature compost. During composting, the stabilization of organic matter in the SOL fraction extractable by sodium tetraborate and EDTA might principally involve N-containing structures through the formation of complexes of organic matter with metal ions, especially Ca²⁺, which may be broken down during extraction of the Van Soest soluble fraction. These mechanisms still need to be investigated.     

Mass balances and life cycle inventory of home composting of organic waste

A comprehensive experimental setup with six single-family home composting units was monitored during 1 year. The composting units were fed with 2.6-3.5 kg organic household waste (OHW) per unit per week. All relevant consumptions and emissions of environmental relevance were addressed and a full life-cycle inventory (LCI) was established for the six home composting units. No water, electricity or fuel was used during composting, so the major environmental burdens were gaseous emissions to air and emissions via leachate. The loss of carbon (C) during composting was 63-77% in the six composting units. The carbon dioxide (CO(2)) and methane (CH(4)) emissions made up 51-95% and 0.3-3.9% respectively of the lost C. The total loss of nitrogen (N) during composting was 51-68% and the nitrous oxide (N(2)O) made up 2.8-6.3% of this loss. The NH(3) losses were very uncertain but small. The amount of leachate was 130 L Mg(-1) wet waste (ww) and the composition was similar to other leachate compositions from home composting (and centralised composting) reported in literature. The loss of heavy metals via leachate was negligible and the loss of C and N via leachate was very low (0.3-0.6% of the total loss of C and 1.3-3.0% of the total emitted N). Also the compost composition was within the typical ranges reported previously for home composting. The level of heavy metals in the compost produced was below all threshold values and the compost was thus suitable for use in private gardens.     

Fuzzy control for the process of heat removal during the composting of agricultural waste

This paper shows the concept and preliminary test of the composting process control with fuzzy logic. The temperature in the compost heap during the process is greater than 80 °C. Because wastes of agricultural origin do not require hygienization, part of the heat can by retrieved, which lowers the temperature in the heap to 55 °C (this is also the optimum temperature for the composting process). The heat retrieved from a compost heap can be used in another place. Therefore, a composting system was developed in which the aeration rate and heat removal rate can be adjusted. There are two goals of this system: maximising the amount of the heat retrieved from the heap and minimising the duration of the composting process. In the preliminary experiments freshly mown grass with 50 % cabbage was used as the compost material. The results show that the fuzzy logic control system functions correctly with respect to calculations. During the study, a median 90 MJ of heat was produced by the bioreactor; the thermophilic phase was shortened to 12 days. There was also a reduction in the emission of ammonia.     

Fertilization of maize with compost from cattle manure supplemented with additional mineral nutrients

An alternative approach for cattle manure management on intensive livestock farms is the composting process. An industrial-scale composting plant has been set up in northwest Spain for producing compost from cattle manure. Manure composting involved an increase in pH, electrical conductivity (EC), cation exchange capacity (CEC) and NO3(-)--N concentration, and a decrease in temperature, moisture content, organic matter (OM) content, NH4+--N concentration and C/N ratio. Cu, Zn and Ni concentrations increased due to the reduction of pile mass during the composting process. The resulting compost was applied to a field to study the viability of applying this compost combined with a nitrogen mineral fertilizer as a replacement for the mineral fertilization conventionally used for maize (Zea mays L.). The thermophilic phase of the composting process was very prolonged in the time, which may have slowed down the decomposition of the organic matter and reduced the nitrification process, leading to an over-short maturation phase. The humification and respirometric indexes, however, determined immediately after compost application to the soil, showed it to be stable. Compost application did not decrease the grain yield. A year later, soil pH, OM content and CEC were higher with the compost treatment. Total P, K, Ca and Na concentrations in compost-amended plots were higher than in mineral-fertilized ones, and no significant differences between treatments were found in soil concentrations of NH4+--N,NO3- --N, available P, Mg and B. Compost caused no heavy metal pollution into the soil. Therefore, this compost would be a good substitute for the mineral fertilizers generally used for basal dressing in maize growing.     

Decline in extractable antibiotics in manure-based composts during composting

A wide variety of antibiotics have been detected in natural water samples and this is of potential concern because of the adverse environmental effects of such antibiotic residues. One of the main sources of antibiotics effluence to the surrounding environment is livestock manures which often contain elevated concentrations of veterinary antibiotics (VAs) which survive digestion in the animal stomach following application in animal husbandry practices. In Korea, livestock manures are normally used for compost production indicating that there is potential for antibiotic release to the environment through compost application to agricultural lands. Therefore, reduction of the amount of VAs in composts is crucial. The purpose of this study was to understand the influence of the composting process and the components of the compost on the levels of three common classes of antibiotics (tetracyclines, sulfonamides, and macrolides). Composted materials at different stages of composting were collected from compost manufacturing plants and the variation in antibiotic concentrations was determined. Three different antibiotics, chlortetracycline (CTC), sulfamethazine (SMZ), and tylosin (TYL) at three different concentrations (2, 10, and 20 mg kg⁻¹) were also applied to a mixture of pig manure and sawdust and the mixtures incubated using a laboratory scale composting apparatus to monitor the changes in antibiotic concentrations during composting together with the physicochemical properties of the composts. During composting, in both field and lab-scale investigations, the concentrations of all three different antibiotics declined below the relevant Korean guideline values (0.8 mg kg⁻¹ for tetracyclines, 0.2 mg kg⁻¹ for sulfonamides and 1.0 mg kg⁻¹ for macrolides). The decline of tetracycline and sulfonamide concentrations was highly dependent on the presence of sawdust while there was no influence of sawdust on TYL decline.     

Assessment of compost quality for its environmentally safe use by means of an ecotoxicological test on a soil organism

A research project was carried out to evaluate toxicological effects of compost addition to agricultural soil using the earthworm Eisenia foetida (Annellida) as a representative organism of the soil fauna. Moreover, the correlation between compost biochemical stabilization and toxicity at different phases of the composting process was assessed. Samples were collected from three composting plants at three different maturation levels (beginning of the composting process, intermediate compost after bio-oxidation, and mature refined compost). Two tests were performed: a standard chronic solid-phase test and an acute solid-phase test (developed originally by the authors). In the first test, the measured end-points were mortality, growth and reproduction; while in the second test earthworms’ behavior was evaluated. The chosen compost concentrations in soil ranged from 2.5 to 100 %, with the aim of obtaining the toxicological parameters (LC50) and to mimic real agricultural dosages for the lower concentrations. Results indicated an increase in compost toxicity with greater compost concentrations; in particular, agricultural compost dosage below 10 % showed no toxicity. Moreover, toxicity did not decrease during composting; intermediate compost showed the highest LC50 values. As a consequence, no correlation was ascertained between the results of ecotoxicological analysis and waste biochemical stability parameters during the composting process.     

Effect of the composting substrate on biodegradation of solid materials under controlled composting conditions

Biodegradability under composting conditions is assessed by test methods, such as ASTM D 5338-92, based on the measurement of CO₂ released by test materials when mixed with mature compost and maintained in a controlled composting environment. However, in real composting, biodegradation occurs in fresh waste. To clarify this point, the biodegradation of paper and of a starch-based biodegradable thermoplastic material, Mater-Bi ZI01U, was followed by measuring the weight loss of samples introduced either into a mature compost or into a synthetic waste. The weight loss in mature compost was higher at the beginning but tended to decrease; in synthetic waste a first lag phase was followed by an exponential phase. Complete degradation of paper was noticed simultaneously in the two substrates (after 25 days). The bulkier Mater-Bi samples were fully degraded after 20 days in fresh waste, but after 45 days in mature compost. Therefore, the test methods using mature compost as a substrate can possibly underestimate the biodegradation rate occurring in fresh waste, i.e., in real composting plants, and have to be considered as conservative test methods. The test procedure described in this paper seems very suitable as a screening method to verify the compostability of plastic materials in a composting environment.     

Effects of pH and microbial composition on odour in food waste composting

A major problem for composting plants is odour emission. Slow decomposition during prolonged low-pH conditions is a frequent process problem in food waste composting. The aim was to investigate correlations between low pH, odour and microbial composition during food waste composting. Samples from laboratory composting experiments and two large scale composting plants were analysed for odour by olfactometry, as well as physico-chemical and microbial composition. There was large variation in odour, and samples clustered in two groups, one with low odour and high pH (above 6.5), the other with high odour and low pH (below 6.0). The low-odour samples were significantly drier, had lower nitrate and TVOC concentrations and no detectable organic acids. Samples of both groups were dominated by Bacillales or Actinobacteria, organisms which are often indicative of well-functioning composting processes, but the high-odour group DNA sequences were similar to those of anaerobic or facultatively anaerobic species, not to typical thermophilic composting species. High-odour samples also contained Lactobacteria and Clostridia, known to produce odorous substances. A proposed odour reduction strategy is to rapidly overcome the low pH phase, through high initial aeration rates and the use of additives such as recycled compost.     

Changes in the microbial communities during co-composting of digestates

Anaerobic digestion is a waste treatment method which is of increasing interest worldwide. At the end of the process, a digestate remains, which can gain added value by being composted. A study was conducted in order to investigate microbial community dynamics during the composting process of a mixture of anaerobic digestate (derived from the anaerobic digestion of municipal food waste), green wastes and a screened compost (green waste/kitchen waste compost), using the COMPOCHIP microarray. The composting process showed a typical temperature development, and the highest degradation rates occurred during the first 14 days of composting, as seen from the elevated CO₂ content in the exhaust air. With an exception of elevated nitrite and nitrate levels in the day 34 samples, physical–chemical parameters for all compost samples collected during the 63 day process indicated typical composting conditions. The microbial communities changed over the 63 days of composting. According to principal component analysis of the COMPOCHIP microarray results, compost samples from the start of the experiment were found to cluster most closely with the digestate and screened compost samples. The green waste samples were found to group separately. All starting materials investigated were found to yield fewer and lower signals when compared to the samples collected during the composting experiment.     

Analysis of branched-chain fatty acids in humic substances as indices for compost maturity by pyrolysis–gas chromatography/mass spectrometry with tetramethylammonium hydroxide (TMAH-py–GC/MS)

Parameters that affect the degree of humification for humic substances (HSs) are deeply related to the maturity of the compost. In general, the matured composts contain HSs with a higher degree of humification. In addition, microbial activities during composting are also one of the indices for compost maturation. Branched-chain fatty acids are metabolites as the result of microbial activities in a soil environment. Such branched-chain fatty acids, regarded as humic precursors, are incorporated into HSs during the composting process. To determine whether branched-chain fatty acids in HSs can be used as biomarkers during composting processes or not, HSs were extracted from three types of composts with the different maturation, and the branched-chain fatty acids in the HSs were analyzed by pyrolysis–gas chromatography/mass spectrometry with tetramethylammonium hydroxide (TMAH-py–GC/MS). HSs with a higher degree of humification (higher aromaticity and lower molecular weight) contained higher levels of branched-chain fatty acids. These results show that branched-chain fatty acids in HSs from matured compost samples can be used as biomarkers, which indicate the history of microbial activities during overall composting process.     

Evaluation of maturity parameters and heavy metal contents in composts made from animal manure

The objective of this study was to evaluate a variety of maturity indices and heavy metal concentrations in the composting process. A full-scale study was performed on animal manures (dairy:beef:swine = 50%:30%:20%, w/w) mixed with sawdust using a self-screwed turner over a time period of 63 days. Several chemical compost characteristics and germination indices were monitored on samples collected weekly at a prototype composting facility. NH(4)-N concentrations decreased during the composting time, on the contrary NO(3)-N concentrations increased sharply after 30 days. As composting proceeded, the humic acids content increased from 1.45% to 2.70% of the organic carbon content, whereas the fulvic acids content decreased gradually. Temperature in the compost pile and concentration of NH(3) averaged 32.4 degrees C and 12.9 ppm at the initial composting phase and 69.5 degrees C and 47.3 ppm at the active bio-oxidation composting phase, respectively. Seed germination and germination index (GI) increased during the composting process, and the compost samples at the end of composting phase had GI values greater than 120. Among the composting processes, there were significant differences (p<0.05) in concentration of Zn, Cu and Pb in the compost. In conclusion, the suggested maturity parameter values and metal concentrations of composted animal manures can provide better understanding of maturation process of animal manure compost.     

Composting in small laboratory pilots: performance and reproducibility

Small-scale reactors (<10 l) have been employed in composting research, but few attempts have assessed the performance of composting considering the transformations of organic matter. Moreover, composting at small scales is often performed by imposing a fixed temperature, thus creating artificial conditions, and the reproducibility of composting has rarely been reported. The objectives of this study are to design an innovative small-scale composting device safeguarding self-heating to drive the composting process and to assess the performance and reproducibility of composting in small-scale pilots. The experimental setup included six 4-l reactors used for composting a mixture of sewage sludge and green wastes. The performance of the process was assessed by monitoring the temperature, O₂ consumption and CO₂ emissions, and characterising the biochemical evolution of organic matter. A good reproducibility was found for the six replicates with coefficients of variation for all parameters generally lower than 19%. An intense self-heating ensured the existence of a spontaneous thermophilic phase in all reactors. The average loss of total organic matter (TOM) was 46% of the initial content. Compared to the initial mixture, the hot water soluble fraction decreased by 62%, the hemicellulose-like fraction by 68%, the cellulose-like fraction by 50% and the lignin-like fractions by 12% in the final compost. The TOM losses, compost stabilisation and evolution of the biochemical fractions were similar to observed in large reactors or on-site experiments, excluding the lignin degradation, which was less important than in full-scale systems. The reproducibility of the process and the quality of the final compost make it possible to propose the use of this experimental device for research requiring a mass reduction of the initial composted waste mixtures.     

Effect of temperature on bacterial emissions in composting of swine manure

Swine manure was subjected to laboratory scale composting in order to quantify bioaerosols, i.e., airborne culturable bacteria and endotoxin, in the exhaust gas, which provided details on the effect of temperature on bacterial emissions. The concentration of airborne bacteria reached 31,250 colony-forming units (CFU)/m³ during the thermophilic stage of composting, and positively correlated with the temperature profile of the compost pile. Initially, the endotoxin concentration was 1820 endotoxin units (EU)/m³, but it decreased exponentially as the composting process proceeded. The temperature can be an excellent indicator of bacterial emissions during the composting process, indicating that the composting process requires a consistently high temperature to ensure sanitization of both compost and bacterial emissions. The cumulative emission data showed that emission factors was 11.2?13.5 CFU/g dry swine manure and that of endotoxin was 0.5?0.9 EU/g dry swine manure. The bacterial diversity in the bioaerosol was analyzed by polymerase chain reaction-denaturing gradient gel electrophoresis, revealing the presence of various gram-negative bacterial consortia.     

Composting clam processing wastes in a laboratory- and pilot-scale in-vessel system

Waste materials from the clam processing industry (offal, shells) have several special characteristics such as a high salinity level, a high nitrogen content, and a low C/N ratio. The traditional disposal of clam waste through landfilling is facing the challenges of limited land available, increasing tipping fees, and strict environmental and regulatory scrutiny. The aim of this work is to investigate the performance of in-vessel composting as an alternative for landfill application of these materials. Experiments were performed in both laboratory-scale (5L) and pilot-scale (120L) reactors, with woodchips as the bulking agent. In the laboratory-scale composting test, the clam waste and woodchips were mixed in ratios from 1:0.5 to 1:3 (w/w, wet weight). The high ratios resulted in a better temperature performance, a higher electrical conductivity, and a higher ash content than the low-ratio composting. The C/N ratio of the composts was in the range of 9:1-18:1. In the pilot-scale composting test, a 1:1 ratio of clam waste to woodchips was used. The temperature profile during the composting process met the US Environmental Protection Agency sanitary requirement. The final cured compost had a C/N ratio of 14.6, with an ash content of 167.0+/-14.1g/kg dry matter. In addition to the major nutrients (carbon, nitrogen, calcium, magnesium, phosphorus, potassium, sulfur, and sodium), the compost also contained trace amounts of zinc, manganese, copper, and boron, indicating that the material can be used as a good resource for plant nutrients.     

Effects of alkyl polyglycoside (APG) on composting of agricultural wastes

Composting is the biological degradation and transformation of organic materials under controlled conditions to promote aerobic decomposition. To find effective ways to accelerate composting and improve compost quality, numerous methods including additive addition, inoculation of microorganisms, and the use of biosurfactants have been explored. Studies have shown that biosurfactant addition provides more favorable conditions for microorganism growth, thereby accelerating the composting process. However, biosurfactants have limited applications because they are expensive and their use in composting and microbial fertilizers is prohibited. Meanwhile, alkyl polyglycoside (APG) is considered a “green” surfactant. This study aims to determine whether APG addition into a compost reaction vessel during 28-day composting can enhance the organic matter degradation and composting process of dairy manure. Samples were periodically taken from different reactor depths at 0, 3, 5, 7, 14, 21, and 28 days. pH levels, electrical conductivity (EC), ammonium and nitrate nitrogen, seed germination indices, and microbial population were determined. Organic matter and total nitrogen were also measured.Compared with the untreated control, the sample with APG exhibited slightly increased microbial populations, such as bacteria, fungi, and actinomycetes. APG addition increased temperatures without substantially affecting compost pH and EC throughout the process. After 28 days, APG addition increased nitrate nitrogen concentrations, promoted matter degradation, and increased seed germination indices. The results of this study suggest that the addition of APG provides more favorable conditions for microorganism growth, slightly enhancing organic matter decomposition and accelerating the composting process, improving the compost quality to a certain extent.     

Effect of horticultural waste composting on infected plant residues with pathogenic bacteria and fungi: integrated and localized sanitation

The aim of this work was to study the effect of composting on the viability of plant pathogenic fungi and bacteria. The research consisted of pilot-scale composting of horticultural waste in compost windrows. Studies were carried out on vegetable residues infected with plant pathogenic microorganisms included by either integrated or localized infection. In the first case, the plant pathogen viability was investigated when infected material was mixed throughout compost, while the localized infection was used to study the effect of the composting process on plant waste spot-inoculated with pathogenic microorganisms. Results for localized sanitation showed the total elimination of all tested phytopathogens between 48 and 120 h after composting began. In this case significant differences were observed in relation to 9 different zones in the pile. The disappearance of these microorganisms was similar when all plant waste included in the windrow was infected (integrated infection). Additionally, the results obtained confirmed that the bacteria showed a greater capacity to persist during composting than the fungi. Composting is therefore considered a useful method for recycling horticultural waste and eliminating phytopathogenic bacteria and fungi that inhabit this kind of residue.