Numerical simulation of DPF thermal regeneration process based on an improved dynamic model

ABSTRACT

In this paper, an improved kinetics model of soot oxidation based on the traditional B-K model is employed to characterize the thermal regeneration process of diesel particulate filters (DPF). Considering the influence of specific surface area and inhibition factor on soot oxidation, the regeneration process is simulated and analyzed using the commercial FLUENT software combined with UDF method. The results show that soot particles react from the middle of the filter to both ends, and the temporal profile of soot mass in the thermal regeneration process could be divided into three sections: smooth reaction, rapid reaction, and late reaction. The regeneration time decreases with the increasing of the incoming oxygen volume fraction. When the thickness of the deposited soot layer is less than 0.1 mm, the regeneration time is prolonged as the thickness of the deposited layer decreases. When the thickness is more than 0.1 mm, the regeneration time shows the opposite trend with the thickness of the deposited layer. Meanwhile, the curve of maximum wall temperature changing with time is divided into heating, rapid-burning, and slow-burning regimes. The maximum wall temperature increases as the volume fraction of oxygen flow increases, and as the deposited layer thickness increases.     

利用废钻井液净化柴油机废气技术研究

以喷射鼓泡吸收器为净化装置,研究了废钻井液脱除柴油机废气中有害物质的机理,考察了气体喷射速度、吸收剂浓度、吸收剂液高及柴油机工况对废气脱除效果的影响,得出了适宜的操作参数。实验结果表明,废钻井液吸收剂具有表面活性和胶体吸附性,可以全面清除柴油机废气中的有害物质。其中碳烟脱除率可达到68％。HC、SO2和NOx的脱除率可分别达到80％、95％和90％以上,排烟黑度低于1.0Rb。     

作业机废气减排技术研究

柴油发动机尾气排放中含有比汽油发动机更多的颗粒污染物。文章叙述了尾气净化装置反应原理,触媒及化学稳定性,柴油氧化催化剂和颗粒催化过滤器优点。通过外部加装尾气净化装置,解决了尾气污染问题,具有较好的发展前景、较强的实用性和可操作性。     

Utilization of the waste heat from internal combustion engines

Cooking devices could be evaluated for their performance using solar cookers as a bench mark. Accordingly, any device rejecting heat at 100°C and 80 W could be used for cooking. On this criteria diesel engine exhaust which rejects heat at 135–400°C and 3.8 kW is an excellent source. Methods of designing cookers to meet different end-purposes are discussed. Feasibility of cooking different types of food under exhaust gas temperature regimes is indicated.     

冬季燃油节能降耗设备的研制与应用

新疆等西北地区冬季时间长,温度低,由于--35#柴油的价格比0#柴油高,但其燃烧值低于0#柴油,因此考虑用0#柴油代替--35#柴油,以降低钻井成本。回收350℃高温尾气中的热量,进行水罐加热,使水温达到60℃;然后用60℃热水对0#柴油罐进行加热和保温,使油温达到30℃。达到在冬季用0#柴油代替--35#柴油的目的,使尾气回收利用设备不需要另外的能量补给。     

橡胶制品工业工艺废气排放因子探讨——以轮胎企业为例

介绍AP-42、GB27632—2011中橡胶制品工艺废气污染物情况,并与轮胎企业工艺废气污染物实测数据进行比较分析,探讨了工艺废气的排放因子。结果表明轮胎企业工艺废气主要来自于炼胶、硫化工序,排放主要污染物为颗粒物、二甲苯、非甲烷总烃和二硫化碳,排放因子可参照AP-42确定。     

尾气循环技术在国内顺酐装置的应用

顺酐生产过程排放的废气中含有大量未反应原料、副产物CO和挥发性有机物(VOC)等,对其进行处理使之达标排放,回收其中可利用的物质或能量有重要意义。吐哈石化厂顺酐装置采用CONSER公司工艺技术,新增部分尾气回收生产工艺路线,回收40%的尾气中的正丁烷,实现了蒸汽分阶利用,排放的废气中SO2、NOx、颗粒物等达到GB16297-1996《大气污染物综合排放标准》中二级标准。     

Performance of a diesel engine with water emulsified diesel prepared with optimized process parameters

An attempt has been made to produce stable water–diesel emulsion with optimal formulation and process parameters and to evaluate the performance and emission characteristics of diesel engine using this stable water–diesel emulsion. A total of 54 samples were prepared with varying water/diesel ratio, surfactant amount and stirring speed and water separation was recorded after 24 and 48 hr of emulsification. The recorded data were used in artificial neural network (ANN)-particle swarm optimization (PSO) technique to find the optimal parameters to produce water–diesel emulsion for engine testing. The predicted optimal parameters were found as 20% water to diesel ratio, 0.9% surfactant and 2200 rpm of stirrer for a water separation of 14.33% in one day with a variation of 6.54% against the actual value of water separation. Water–diesel emulsion fuel exhibited similar fuel properties as base fuel. The peak cylinder gas pressure, peak pressure rise rate and peak heat release rate for water–diesel were found higher as compared to diesel at medium to full engine loads. The improved air-fuel mixing in water–diesel emulsion enhanced brake thermal efficiency (BTE) of engine. The absorption of heat by water droplets present in water–diesel emulsion led to reduced exhaust gas temperature (EGT). With water–diesel emulsion fuel, the mean carbon monoxide (CO), unburned hydrocarbon and oxides of nitrogen (NO_x) emissions reduced by 8.80, 39.60, and 26.11%, respectively as compared to diesel.     

Effects of fuel reactivity and injection timing on diesel engine combustion and emissions

Recent strategies for simultaneously reducing NOx and soot emissions have focused on achieving nearly premixed, low-temperature combustion (LTC) in diesel engines. A promising approach in this regard is to vary fuel reactivity in order to control the ignition delay and optimize the level of premixing and reduce emissions. The present study examines such a strategy by performing 3-D simulations in a single-cylinder of a diesel engine. Simulations employ the state-of-the-art two-phase models and a validated semi-detailed reaction mechanism. The fuel reactivity is varied by using a blend of n-heptane and iso-octane, which represent surrogates for gasoline and diesel fuels, respectively. Results indicate that the fuel reactivity strongly influences ignition delay and combustion phasing, whereas the start of injection (SOI) affects combustion phasing. As fuel reactivity is reduced, the ignition delay is increased and the combustion phasing is retarded. The longer ignition delay provides additional time for mixing, and reduces equivalence ratio stratification. Consequently, the premixed combustion is enhanced relative to diffusion combustion, and thus the soot emission is reduced. NO_x emission is also reduced due to reduced diffusion combustion and lower peak temperatures caused by delayed combustion phasing. An operability range is observed in terms of fuel reactivity and SOI, beyond which the mixture may not be sufficiently well mixed, or compression ignited. The study demonstrates the possibility of finding an optimum range of fuel reactivity, SOI, and EGR for significantly reducing engine out emissions for a given load and speed.     

The modelling of a hybrid combined cycle with pressurised fluidised bed combustion and CO2 capture

This study investigates the possibility of capturing CO₂ from flue gas under pressurised conditions, which could prove to be beneficial in comparison to working under atmospheric conditions. Simulations of two hybrid combined cycles with pressurised fluidised bed combustion and CO₂ capture are presented. CO₂ is captured from pressurised flue gas by means of chemical absorption after the boiler but before expansion. The results show a CO₂ capture penalty of approximately 8 percentage points (including 90% CO₂ capture rate and compression to 110 bar), which makes the efficiency for the best performing cycle 43.9%. It is 5.2 percentage points higher than the most probable alternative, i.e. using a natural gas fired combined cycle and a pulverised coal fired condensing plant separately with the same fuel split ratio. The largest part of the penalty is associated with the lower mass flow of flue gas after CO₂ capture, which leads to a decrease in work output in the expander and potential for feed water heating. The penalty caused by the regeneration of absorbent is quite low, since the high pressure permits the use of potassium carbonate, which requires less regeneration heat than for example the more commonly proposed monoethanolamine. Although the efficiencies of the cycles look promising it will be important to perform a cost estimate to be able to make a fair comparison with other systems. Such a cost estimate has not been done in this study. A significant drawback of these hybrid cycles in that respect is the complex nature of the systems that will have a negative effect on the economy.     

Thermal radiation in oxy-fuel flames

This work investigates thermal radiation in oxy-fuel flames, based on experiments and modelling. Experiments were conducted in a 100 kW test facility in air and oxy-fuel combustion atmospheres, using two different types of fuels, lignite and propane. In-flame measurements of gas composition, temperature and total radiation intensity, were performed and used as input to radiation modelling to examine the influence of oxy-fuel conditions on gas and particle radiation characteristics. In the modelling, the spectral properties of CO₂ and H₂O are treated by means of a statistical narrow band model and particle radiation is modelled for both scattering and non-scattering particles.Experiments on the propane flame show that the flame radiation conditions are drastically influenced by the recycling conditions. With OF 27 conditions (27% oxygen in the feed gas) and dry recycling, the temperature is slightly lower compared to air-fired conditions, but the emitted intensity is significantly increased. Modelling shows that this is mainly caused by a significantly increased soot radiation. Propane flame images show that the presence of soot in oxy-fuel conditions varies strongly with recycling conditions. The contribution due to an increased emission by CO₂ is of minor importance. In the lignite experiments similar flame temperatures were kept during air and oxy-fuel combustion (OF 25 conditions with dry recycling). The measurements show that the intensity levels in both flames are similar which is due to a strong particle radiation in both environments. The modelling reveals that the dominance by particle radiation contra gas radiation is closely related to whether the particles are scattering or non-scattering.     

Usability of food industry waste oils as fuel for diesel engines

Two cogeneration units were each fitted with a prechamber (IDI) diesel engine in order to test the feasibility of using waste oils from the food industry as a fuel source, and additionally to test emissions generated by the combustion of these fuels. Esterified waste oils and animal fats as well as mustard oil were tested and compared to the more or less "common" fuels: diesel, rapeseed oil and rapeseed methyl ester. The results show that, in principle, each of these fuels is suitable for use in a prechamber diesel engine. Engine performance can be maintained at a constant level. Without catalytic conversion, the nitrogen oxides emissions were comparable. A significant reduction in NO(x) was achieved through the injection of urea. Combining a urea injection with the SCR catalytic converter reduced NO(x) emissions between 53% and 67%. The carbon monoxide emissions from waste oils are not significantly different from those of "common" fuels and can be reduced the same way as of hydrocarbon emissions, through utilization of a catalytic converter. The rate of carbon monoxide reduction by catalytic conversion was 84-86%. A lower hydrocarbon concentration was associated with fuels of agricultural origin. With the catalytic converter a reduction of 29-42% achieved. Each prechamber diesel engine exhibited its own characteristic exhaust, which was independent of fuel type. The selective catalytic reduction of the exhaust emissions can be realized without restriction using fuels of agricultural origin.     

Accelerated ash accumulation method for diesel particulate filter and its characterization: a review

ABSTRACT

It is well known that high-efficiency wall-flow particulate filter is the most commonly used technology that can effectively reduce both particulate matter (PM) and particulate number (PN) to comply with the latest emission legislations. Ash, defined as the noncombustible, non-evaporative residue derived mostly from lubricants, has critical impact on engine backpressure, particulate filter filtration efficiency and durability performance, therefore, the investigation of ash impact on particulate filter is of great importance. Due to cost-saving potential, several published methods from different laboratories for accelerated ash loading under carefully controlled conditions are described in this review, including some characterization methods that have been used for the evaluation of filter performance. In addition, the impact of ash deposit on back pressure and regeneration performance are also discussed in this review.     

Policy evaluation of vehicle exhaust standards in Japan from 1995 to 2005 based on two human health risk indices for air pollution and global warming

Measures for vehicle exhaust emissions aimed at reducing either air pollution or global warming could have counterproductive effects on one another. Increasing diesel passenger vehicles, which generally have lower CO₂ emissions than gasoline counterparts, leads to increasing particulate matter (PM) emissions, while gasoline has lower PM emissions than diesel. It is said that stringent limits on PM emission factors discourages improved CO₂ emission factors. Without including both effects in a risk evaluation, one cannot evaluate whether the total risk is reduced or not. Hence, we evaluated representative exhaust emission measures based on risk evaluation for both air pollution and global warming. Considering consumer choice between diesel and gasoline passenger vehicles and emissions standards adopted in Japan from 1995 to 2005, we built five cases for vehicle policy evaluation. For each case, we estimated disability-adjusted life years (DALY) as an index of human health risk caused by lung cancer linked to inhalation exposure of elemental carbon in PM as well as due to global warming linked to CO₂. The results of our risk evaluation reveal that the case adopting the 2005 new long-term Japanese emission standard reduces the human health risk caused by lung cancer due to air pollution by 0.6 × 10³ DALY, but would increase the risk due to global warming by 31.9 × 10³ DALY compared with the case of adopting EURO 4, for the same conditions of passenger vehicle choice from 1995. These results suggest that the characteristics of Japanese emissions standards are mainly designed to reduce air pollution.     

碳达峰目标下的汽车颗粒物排放及控制

汽车产业碳达峰目标的确定加速了汽车电动化转型的步伐。随着电动汽车逐年增多,由制动磨损、轮胎与路面磨损、路面扬尘等产生的非尾气排放颗粒物污染防治越来越受到重视。汽车尾气排放颗粒物主要由燃烧产生,位置与形式相对单一;而非尾气排放颗粒物主要由摩擦副摩擦产生,位置分散,成分复杂。虽然电动汽车近年来发展迅猛,并且多年来的尾气排放治理已使得尾气颗粒物排放处于较低水平,但传统燃油车保有量仍占有绝对优势,在突出和加快非尾气颗粒物排放控制的同时,尾气颗粒物排放依然需要引起足够重视。本文建议,在延续尾气排放治理经验基础之上,进一步从政策法规、工程技术、交通管理三个方面着眼,多角度协同控制,加强汽车颗粒物排放控制。     

Theoretical and Experimental Investigation of a Novel Hybrid Heat-Pipe Solar Collector

Abstract

This article describes a novel flat plate heat-pipe solar collector, namely, the hybrid heat-pipe solar collector. An analytical model has been developed to calculate the collector efficiency as well as simulate the heat transfer processes occurring in the collector. The effects of heat pipes/absorber, top cover, flue gas channel geometry, and flue gas temperature and flow rate, on the collector efficiency were investigated based on three modes of operation, i.e., solar only operation, solar/exhaust gas combined, and solar, exhaust gas and boiler combined. Experimental testing of the collector was also carried out for each of these modes of operation under real climatic conditions. The results were used to estimate the efficiency of the collector and determine the relation between the efficiency and general external parameter. The modeling and experimental results were compared and a correlation factor was used to modify the theoretical predictions. It was found that the efficiency of the collector was increased by about 20–30% compared to a conventional flat-plate heat pipe solar collector.     

The effect of cerium oxide additive on the performance and emission characteristics of a CI engine operated with rice bran biodiesel and its blends

In this study, the rice bran oil (RBO) has been converted into methyl ester with an aid of transesterification reaction. Chemically, transesterification means conversion of triglyceride molecule or a complex fatty acid into alcohol and ester by removing the glycerin and neutralizing the free fatty acids. The B20 blend samples [80% diesel + 20% biodiesel] were prepared for each methyl ester obtained from RBO and then the cerium oxide (CeO₂) nanoparticles were added to the each B20 blend samples at a dosage of 50 ppm and 100 ppm with an aid of ultrasonicator. Moreover, in the absence of any engine modifications, the performance and emission characteristics of those blend samples have been investigated from the experimentally measured values such as density, viscosity, cloud point, pour point, and calorific value while the engine performance was also analyzed through the parameters like exhaust gas temperature (EGT), brake specific fuel consumption (BSFC), brake thermal efficiency (BTE), exhaust emission of carbon monoxide (CO), hydrocarbon (HC), and nitrogen oxide (NOx). The experimental results reveal that the use of CeO₂ blended biodiesel in diesel engine has exhibited good improvement in performance characteristic and reduction in exhaust emissions.     

Engine Performance and Emission Characteristics of Plastic Oil Produced from Waste Polyethylene and Its Blends with Diesel Fuel

The overall objective of this study was to explore the utility of waste plastics as a potential source of diesel fuel. An experimental study was conducted to evaluate the use of various blends of plastic oil produced from waste polyethylene (WPE) with diesel fuel (D). WPE was degraded thermally and catalytically using sodium aluminum silicate as a catalyst. The oil collected at optimum conditions (414°C–480°C range and 1 h reaction time) was fractionated at different temperatures and fuel properties of the fractions were measured. Plastic oil was blended with diesel fuel at the volumetric ratios of 5%, 10%, 15%, 20%, and 100%. Fuel properties of blends are found comparable with those of diesel fuel within the EN 590 Diesel Fuel standard and they can also be used as fuel in compression ignition engines without any modification. Engine performance and exhaust emission studies of 5% WPE-D (WPE5) blend were performed. Experimental results showed that carbon monoxide (CO) emission is decreased by 20.63%, carbon dioxide (CO₂) emission is increased by 3.34%, and oxides of nitrogen (NO_x) emission is increased by 9.17% with WPE-D (WPE5) blend compared to diesel fuel.     

Electrochemical NOx reduction and oxidation of HC and PM emissions from biodiesel fuelled diesel engines using electrochemically activated cell

NOx emission is produced during combustion of fuels at high temperature. Excessive release of NOx causes several effects on living organisms and environment. In this work, the efforts to reduce NOx emission by developing electrochemically activated cells (EACs) for a diesel engine fuelled with diesel and biodiesel fuel are discussed. EAC technique is vital after treatment technology attempted in this work to simultaneous control of NOx, HC, and PM emissions. In this method, two types of EACs were developed. The CuO–YSZ electrolyte and CuO–YSZ electrolyte with BaO coating were developed and tested with diesel and biodiesel exhaust. Compared with diesel fuel, use of biodiesel fuel increased NOx emission by 11% and PM emission was slightly reduced with biodiesel, which was due to the presence of fuel bond oxygen content in biodiesel. The investigation has demonstrated low-temperature activation of the EACs at 250–350°C which was due to the addition of CuO to YSZ. In this work, maximum NOx reduction was achieved for CuO–YSZ cells with BaO NOx storage and the simultaneous control of HC and PM emission also was observed in this technique. NOx reduction by EAC is a vital technique and can be retrofitted with any diesel engine for emission reduction.     

Investigation of Nanoparticle Additives to Biodiesel for Improvement of the Performance and Exhaust Emissions in a Compression Ignition Engine

Worldwide energy demand has been growing steadily during the past five decades and most experts believe that this trend will continue to rise. The amount of emitted harmful emission gases increases in parallel with increasing energy consumption. This increase has forced many countries to take various precautions, and various restrictions on emitted emissions have been carried. In this study, effects of addition of oxygen containing nanoparticle additives to biodiesel on fuel properties and effects on diesel engine performance and exhaust emissions were investigated. Two different nanoparticle additives, namely MgO and SiO₂, were added to biodiesel at the addition dosage of 25 and 50 ppm. Fuel properties, engine performance, and exhaust emission characteristics of obtained modified fuels were examined. As a result of this study, engine emission values NO_x and CO were decreased and engine performance values slightly increased with the addition of nanoparticle additives.