Development of composting process of oil palm industrial wastes by multi-enzymatic fungal system

There is an increased interest in composting as an effective means of handling large amounts of organic wastes generated by oil palm industries in Malaysia. However, very few studies have been conducted to develop an effective composting process using the multi-enzymatic system. This study demonstrates an effective composting process of EFB (empty fruit bunch) with POME (palm oil mill effluent), using the optimized process parameters and compatible multi-enzymatic fungal system. A higher decrease (3 %) of organic matter was achieved in the fungal treated system, almost double that of the control (without inoculum). The lowest C/N ratio and soluble protein content recorded were about 17 and 128.82 g/kg, respectively. The maximum germination index obtained was 116 % at day 50 of treatment, which is considered high compared to the control (uninoculated). Furthermore, the maximum activity of ligninase enzyme was found to be 25.95 U/g and the highest cellulase activity was recorded at 0.975 U/g.     

Degradation of petroleum hydrocarbons from bottom sludge of crude oil storage tanks using in-vessel composting followed by oxidation with hydrogen peroxide and Fenton

In this research the feasibility of aerated in-vessel composting process followed by chemical oxidation with H₂O₂ and Fenton for removal of petroleum hydrocarbons from oily sludge of crude oil storage tanks was investigated. The ratios of the sludge to immature compost were 1:0 (as abiotic control), 1:2, 1:4, 1:6, 1:8 and 1:10 (as dry basis) at a C:N:P ratio of 100:5:1 and 55 % moisture content for a period of 10 weeks. Six concentrations of H₂O₂ and Fenton were added to the compost mixture for a period of 24- and 48-h reaction times. Results showed that petroleum hydrocarbons removal in ratios of 1:2, 1:4, 1:6, 1:8 and 1:10 were 66.6, 73.2, 74.8, 80.2 and 79.9 %, respectively. The results of the abiotic experiments indicated that the main mechanism of hydrocarbon removal in the composting reactors was biological. The application of combined composting and chemical oxidation demonstrated a remarkable (about 88 %) overall removal. The study showed that in-vessel composting combined with chemical oxidation is a viable choice for the remediation of the sludge.     

Fuzzy control for the process of heat removal during the composting of agricultural waste

This paper shows the concept and preliminary test of the composting process control with fuzzy logic. The temperature in the compost heap during the process is greater than 80 °C. Because wastes of agricultural origin do not require hygienization, part of the heat can by retrieved, which lowers the temperature in the heap to 55 °C (this is also the optimum temperature for the composting process). The heat retrieved from a compost heap can be used in another place. Therefore, a composting system was developed in which the aeration rate and heat removal rate can be adjusted. There are two goals of this system: maximising the amount of the heat retrieved from the heap and minimising the duration of the composting process. In the preliminary experiments freshly mown grass with 50 % cabbage was used as the compost material. The results show that the fuzzy logic control system functions correctly with respect to calculations. During the study, a median 90 MJ of heat was produced by the bioreactor; the thermophilic phase was shortened to 12 days. There was also a reduction in the emission of ammonia.     

Assessment of compost quality for its environmentally safe use by means of an ecotoxicological test on a soil organism

A research project was carried out to evaluate toxicological effects of compost addition to agricultural soil using the earthworm Eisenia foetida (Annellida) as a representative organism of the soil fauna. Moreover, the correlation between compost biochemical stabilization and toxicity at different phases of the composting process was assessed. Samples were collected from three composting plants at three different maturation levels (beginning of the composting process, intermediate compost after bio-oxidation, and mature refined compost). Two tests were performed: a standard chronic solid-phase test and an acute solid-phase test (developed originally by the authors). In the first test, the measured end-points were mortality, growth and reproduction; while in the second test earthworms’ behavior was evaluated. The chosen compost concentrations in soil ranged from 2.5 to 100 %, with the aim of obtaining the toxicological parameters (LC50) and to mimic real agricultural dosages for the lower concentrations. Results indicated an increase in compost toxicity with greater compost concentrations; in particular, agricultural compost dosage below 10 % showed no toxicity. Moreover, toxicity did not decrease during composting; intermediate compost showed the highest LC50 values. As a consequence, no correlation was ascertained between the results of ecotoxicological analysis and waste biochemical stability parameters during the composting process.     

Pelleted organo-mineral fertilisers from composted pig slurry solids, animal wastes and spent mushroom compost for amenity grasslands

In Ireland, conversion of biodegradable farm wastes such as pig manure spent mushroom compost and poultry litter wastes to pelletised fertilisers is a desirable option for farmers. In this paper, results obtained from the composting of pig waste solids (20% w/w) blended with other locally available biodegradable wastes comprising poultry litter (26% w/w), spent mushroom compost (26% w/w), cocoa husks (18% w/w) and moistened shredded paper (10% w/w) are presented. The resulting 6-mo old 'mature' composts had a nutrient content of 2.3% total N, 1.6% P and 3.1% K, too 'low' for direct use as an agricultural fertiliser. Formulations incorporating dried blood or feather meal amendments enriched the organic N-content, reduced the moisture in mature compost mixtures and aided the granulation process. Inclusion of mineral supplements viz., sulphate of ammonia, rock phosphate and sulphate of potash, yielded slow release fertilisers with nutrient N:P:K ratios of 10:3:6 and 3:5:10 that were suited for amenity grasslands such as golf courses for spring or summer application and autumn dressing, respectively. Rigorous microbiological tests carried out throughout the composting, processing and pelletising phases indicated that the formulated organo-mineral fertilisers were free of vegetative bacterial pathogens.     

Effect of vermiculite addition on compost produced from Korean food wastes

To evaluate the effect of vermiculite addition on composting food wastes from Korean households, food wastes were composted in three small bins to which different additives were added. The following three bins were employed: in Case I, only recycled compost was composted; in Case II, food wastes with recycled compost; and in Case III, food wastes with recycled compost and vermiculite. In the experiment performed for 30 days, it was confirmed that the supplementary addition of vermiculite to the composting mixture did not significantly improve the weight loss rate and the decomposition rate of food wastes. Due to dilution through the use of inorganic vermiculite, the vermiculite addition reduced the organic matter concentration of the composting mixtures. Vermiculite addition did not raise the pH value. Weight losses of roughly 70% were observed based on calculating moisture loss as well as dry food waste loss and not considering additives, while dry food waste loss was 29.4% and 35.8% with and without the addition of vermiculite, respectively. For these experiments, the major portion of the weight loss was the loss of water. The results indicate a need to differentiate between weight loss percentages and decomposition percentages, and a need to indicate if either of these percentages includes or excludes the mass of additives.     

Potential of biogas production from mixed leaf and food waste in anaerobic reactors

Anaerobic digestion of mixed leaf (MLW) and food wastes (FW) was used to explore the potential use of MLW as an accelerator for FW digestion in two parts for biogas production and as a waste management option in a university community. The effects of the single substrate of FW, co-digestion, ratio of MLW and FW (3:2 and 2:3) and ratio of waste feed to inoculum: F/I (0.1 and 0.4), and feeding frequency (every other day and every 2 days) were evaluated in two neutralized anaerobic reactors. The results showed that different mixture ratios with the same F/I ratio were the major factor on biogas (39.87 m³/kg VS_added) and CH₄ yield (25.99 m³/kg VS_added), including %COD removal (84.50%). Co-digestion had the same effect as F/I on biogas production. Only FW provided the lowest biogas and CH₄ yield. The use of a MLW:FW 2:3, F/I 0.4 mixture with every 2 days feeding provided higher biogas production and %COD removal than with every other day feeding. Two neutralized anaerobic reactors were suitable for digestion with a high F/I, and a wider interval feeding. This finding affirms the possibility of biogas production using MLW as the co-substrate with FW, as opposed to using FW alone.     

Enzymatic pretreatment of lignocellulosic wastes to improve biogas production

The effect of enzymatic pretreatment of sugar beet pulp and spent hops prior to methane fermentation was determined in this study. These industrial residues were subjected to enzymatic digestion before anaerobic fermentation because of high fiber content (of 85.1% dry matter (DM) and 57.7% DM in sugar beet pulp and spent hops, respectively). Their 24h hydrolysis with a mix of enzymatic preparations Celustar XL and Agropect pomace (3:1, v/v), with endoglucanase, xylanase and pectinase activities, was most effective. Reducing sugars concentrations in hydrolysates of sugar beet pulp and spent hops were by 88.9% and 59.4% higher compared to undigested materials. The highest yield of biogas was obtained from the enzymatic hydrolysate of sugar beet pulp (183.39 mL/d from 1g COD at fermenter loading with organic matter of 5.43 g COD/L × d). Fermentation of sugar beet pulp gave 19% less biogas. Methane fermentation of spent hops hydrolysate yielded 121.47 mL/d biogas from 1g COD (at 6.02 g COD/L × d, 13% more than from spent hops). These results provide evidence that suitable enzymatic pretreatment of lignocellulosic wastes improve biogas yield from anaerobic fermentation.     

Effect of granular porous media on the composting of swine manure

This study investigated the feasibility of a bulking agent of granular porous media (GPM) for the composting of swine manure. Two lab-scale composting reactors were operated to evaluate the general performances and maturity parameters using GPM made of wastes from the Portland cement manufacturing processes as an alternative bulking agent. The overall volatile solid (VS) removal was 38.5% (dry basis). During the experiments, moisture content ranged between 41% and 53%, ensuring feasibility of microbial activity in composting. Cured compost showed proper maturity and low phytotoxicity, despite the slight decreases of CO(2) production and VS removal at the second batch operation. Various physico-chemical parameters of the cured compost met the regulatory standards reported elsewhere. The pH, carbon-to-nitrogen ratio, ammonia nitrogen and soluble organic carbon (SOC) of the cured compost were significantly correlated to the germination index (GI) using the seeds of Chinese cabbage and lettuce, indicating the progressive biodegradation of phytotoxins as well as organic matter. Consequently, the results obtained in this study demonstrate that GPM could contribute to the environmentally friendly and economical composting of problematic swine manure as a recyclable bulking agent.     

Bioconversion of industrial wastes: paint sludge from automotive manufacturing

The compostability of water-based paint sludge originating from the automotive industry was investigated. Six reactors were operated. Wastewater treatment sludge from the same industry was used as additional substrate, and corncob was used as a bulking agent. The level of paint sludge within the compost mixtures varied between 55 and 85%. All reactors yielded a temperature increase up to thermophilic phase levels (>?40 °C) for a minimum of 5 days, and organic matter and C/N losses were observed. BTEX concentrations decreased during composting. Nickel and tin levels in the final product exceeded the legal compost limits. The calorific value of the compost mixtures increased from 9532 to 18774 kJ/kg at the end of the composting process. It was seen that the process applied in this study can be utilized as a biodrying step before the usage of paint sludge at cement kilns as additional fuel.     

Stabilization of sewage sludge in the presence of nanoscale zero-valent iron (nZVI): abatement of odor and improvement of biogas production

The potential benefits of nanoscale zero-valent iron (nZVI) on sludge stabilization, either the abatement of odor or the improvement of biogas production, were investigated in this study. Two commercial-grade microscale iron powders were also utilized for comparison. Adding 0.10 wt% of nZVI in sludge during anaerobic incubation significantly reduced the concentration of H₂S in biogas by 98.0 % (96.2–98.9 %), probably attributed by reactions between sulfides and the neo-formed hydrous Fe(II)/Fe(III) oxides layer at the surface of ZVI nanoparticles. Meanwhile, the percentage of P in bioavailable fractions decreased from 76.8 to 52.5 %, possibly due to the formation of vivianite [Fe₃(PO₄)₂]. Furthermore, 0.10 wt% of nZVI in anaerobic digestion for 17 days enhanced the concentration of CH₄ in biogas by 5.1–13.2 % and improved the production of biogas and methane by 30.4 and 40.4 %, respectively. The amendment of iron nanoparticles during anaerobic digestion can not only effectively reduce H₂S in biogas, but also potentially boost methane production significantly.     

Municipal Wastes Treatment and Production of Polyhydroxyalkanoate by Modified Two-Stage Batch Reactor

The municipal wastes were utilized as substrate for polyhydroxyalkanoate (PHA) using two strains of Bacillus licheniformis (PHAs-007, wild type and M2-12, mutant). Municipal wastes were subjected to separate wastewater and biosolid. Municipal biosolid was digested by anaerobic bacteria thereafter only the supernatant with soluble organic compounds was subjected into the PHA-producing reactor containing municipal wastewater. The mutant strain M2-12 gave the highest value of biomass (42.0 ± 2.0 g/L) and PHA concentration (37.4 ± 1.0 g/L with 88.9 % of dry cell weight, DCW) and reduced 76.5 % of soluble chemical oxygen demand after 60 h of cultivation. The value of pH, biochemical oxygen demand and total solid of the reclaimed wastewater after PHA recovery was 7.1, 20 and 97 mg/L, respectively. Moreover, the polymers produced by both strains of B. licheniformis were characterized. The resultant polymer from B. licheniformis PHAs-007 and M2-12 cultivated in the PHA-producing reactor was identified as poly-3-hydroxybutyrate-co-3-hydroxyvalerate [P(3HB-co-3HV)] and poly-3-hydroxybutyrate-co-4-hydroxybutyrate [P(3HB-co-4HB)], respectively. The results suggesting that the production of PHA by municipal wastes is feasible thus the PHA production stage can be integrated in waste treatment to produce PHA and treated municipal wastes at the same time.     

Changes in the microbial communities during co-composting of digestates

Anaerobic digestion is a waste treatment method which is of increasing interest worldwide. At the end of the process, a digestate remains, which can gain added value by being composted. A study was conducted in order to investigate microbial community dynamics during the composting process of a mixture of anaerobic digestate (derived from the anaerobic digestion of municipal food waste), green wastes and a screened compost (green waste/kitchen waste compost), using the COMPOCHIP microarray. The composting process showed a typical temperature development, and the highest degradation rates occurred during the first 14 days of composting, as seen from the elevated CO₂ content in the exhaust air. With an exception of elevated nitrite and nitrate levels in the day 34 samples, physical–chemical parameters for all compost samples collected during the 63 day process indicated typical composting conditions. The microbial communities changed over the 63 days of composting. According to principal component analysis of the COMPOCHIP microarray results, compost samples from the start of the experiment were found to cluster most closely with the digestate and screened compost samples. The green waste samples were found to group separately. All starting materials investigated were found to yield fewer and lower signals when compared to the samples collected during the composting experiment.     

Environmental impacts of post-consumer material managements: Recycling,biological treatments,incineration

The environmental impacts of recycling, mechanical biological treatments (MBT) and waste-to-energy incineration, the main management strategies to respond to the increasing production of post-consumer materials are reviewed and compared. Several studies carried out according to life-cycle assessment (LCA) confirm that the lowest environmental impact, on a global scale, is obtained by recycling and by biological treatments (composting and anaerobic fermentations) if compost is used in agriculture. The available air emission factors suggest that, on a local scale, mechanical biological treatments with energy recovery of biogas, may be intrinsically safer than waste-to-energy incinerators. Several studies confirm the capability of biological treatments to degrade many toxic xenobiotic contaminating urban wastes such as dioxins and polycyclic aromatic hydrocarbons, an important property to be improved, for safe agricultural use of compost. Further LCA studies to compare the environmental impact of MBTs and of waste-to-energy incinerators are recommended.     

Aerobic composting of waste activated sludge: kinetic analysis for microbiological reaction and oxygen consumption

In order to examine the optimal design and operating parameters, kinetics for microbiological reaction and oxygen consumption in composting of waste activated sludge were quantitatively examined. A series of experiments was conducted to discuss the optimal operating parameters for aerobic composting of waste activated sludge obtained from Kawagoe City Wastewater Treatment Plant (Saitama, Japan) using 4 and 20 L laboratory scale bioreactors. Aeration rate, compositions of compost mixture and height of compost pile were investigated as main design and operating parameters. The optimal aerobic composting of waste activated sludge was found at the aeration rate of 2.0 L/min/kg (initial composting mixture dry weight). A compost pile up to 0.5 m could be operated effectively. A simple model for composting of waste activated sludge in a composting reactor was developed by assuming that a solid phase of compost mixture is well mixed and the kinetics for microbiological reaction is represented by a Monod-type equation. The model predictions could fit the experimental data for decomposition of waste activated sludge with an average deviation of 2.14%. Oxygen consumption during composting was also examined using a simplified model in which the oxygen consumption was represented by a Monod-type equation and the axial distribution of oxygen concentration in the composting pile was described by a plug-flow model. The predictions could satisfactorily simulate the experiment results for the average maximum oxygen consumption rate during aerobic composting with an average deviation of 7.4%.     

Effect of pretreatment techniques on food waste solubilization and biogas production during thermophilic batch anaerobic digestion

The purpose of this study was to optimize the alkaline, ultrasonication, and thermal pretreatment in order to enhance the solubilization of food waste (FW) for the production of volatile fatty acids, hydrogen, and methane in thermophilic batch anaerobic digestion. Initially, the effect of pretreatment techniques in the acidogenic phase was studied, and the optimal combinations of different conditions were determined. It was found that each pretreatment technique affected food waste solubilization differently. Alkaline pretreatment increased hydrogen yield in the acidogenic sludge by four times over control. COD solubilization was increased by 47 % when FW pre-heated at 130 °C for 60 min. Ultrasonication at 20 kHz and 45 min reduced processing time to 38 h from the 60–80 h needed in normal operation. Response surface methodology (RSM) was used to optimize a combination of alkaline, ultrasonication, and thermal pretreatment. Optimized conditions were applied to methanogenic single-stage thermophilic AD process, and their impact on biogas production was monitored. Results showed that FW heated at 130 °C for 50 min geminates biogas production compared to control experiment. In conclusion, a short thermal pretreatment regime could significant affect biogas production in single-stage thermophilic AD.     

Leachate generation and biogas energy recovery in the Jebel Chakir municipal solid waste landfill,Tunisia

A survey was conducted between 2006 and 2008 in order to identify municipal solid waste (MSW) composition and its influence on leachate generation and to assess the amount of biogas yield from the Jebel Chakir landfill in Tunis City. The organic fraction was the predominant compound in the MSW, followed by paper, fine, plastic, leather, rubber, metal, textile, glass and ceramic. The average MSW moisture content varies from 60 % in the wet season to 80 % in the dry one. The recognised MSW composition is well representative if compared to that of cities in developing countries. A large leachate quantity is produced in the landfill of Jebel Chakir, despite the negative water balance of the site. Based on the annual MSW landfilled quantities and using the LandGEM model, the expected peak landfill gas (LFG) production is estimated to occur 1 year after the landfill closure with a rate of 3.53 × 10⁷ m³/year. The analysis of the potential conversion of LFG to electric energy shows it at a total LFG-to-electricity energy of around 257 GWh with a heating value of 4,475 kcal/m³ based on an LFG collection efficiency of 33 % and energy efficiency of 33 % giving an economic feasibility for a 10 MW power plant.     

Potential of olive mill wastes for soil C sequestration

The present work deals with the potential of olive mill wastes as a C source for soil C sequestration strategy, which is based on the high lignocellulosic content that makes these wastes to degrade slowly during composting and after land application. A C balance was performed during the whole life cycle of two different two-phase olive mill wastes (TPOMW): C losses were calculated during the composting process and after soil application of the composting mixtures under laboratory conditions. The effect of the degree of stabilization of TPOMW on the overall C waste conservation efficiency was also evaluated. C losses after 34 weeks of TPOMW composting ranged from 40.58% to 45.19% of the initial C, whereas the amount of C evolved as CO2 after 8 months of incubation of soil amended with mature composts only represented between 20.6% and 21.9% of the added C. The total C losses considering the whole life cycle of the TPOMW showed lower losses compared to composts prepared with organic residues of different origin. Conversely to the typical behaviour of other organic wastes, the stabilisation degree of the TPOMW composting mixtures did not show any significant effect on the total C losses measured during composting and later land application. The low rate of degradation of TPOMW both during composting and after soil application makes the use of TPOMW as a C source an attractive strategy for soil C sequestration.     

Composting in small laboratory pilots: performance and reproducibility

Small-scale reactors (<10 l) have been employed in composting research, but few attempts have assessed the performance of composting considering the transformations of organic matter. Moreover, composting at small scales is often performed by imposing a fixed temperature, thus creating artificial conditions, and the reproducibility of composting has rarely been reported. The objectives of this study are to design an innovative small-scale composting device safeguarding self-heating to drive the composting process and to assess the performance and reproducibility of composting in small-scale pilots. The experimental setup included six 4-l reactors used for composting a mixture of sewage sludge and green wastes. The performance of the process was assessed by monitoring the temperature, O₂ consumption and CO₂ emissions, and characterising the biochemical evolution of organic matter. A good reproducibility was found for the six replicates with coefficients of variation for all parameters generally lower than 19%. An intense self-heating ensured the existence of a spontaneous thermophilic phase in all reactors. The average loss of total organic matter (TOM) was 46% of the initial content. Compared to the initial mixture, the hot water soluble fraction decreased by 62%, the hemicellulose-like fraction by 68%, the cellulose-like fraction by 50% and the lignin-like fractions by 12% in the final compost. The TOM losses, compost stabilisation and evolution of the biochemical fractions were similar to observed in large reactors or on-site experiments, excluding the lignin degradation, which was less important than in full-scale systems. The reproducibility of the process and the quality of the final compost make it possible to propose the use of this experimental device for research requiring a mass reduction of the initial composted waste mixtures.     

Validation of an Automated Multiunit Composting System

Biodegradable packaging has high potential to help solve the crisis of non-biodegradable plastic waste causing an increase in the footprint of landfills. However, more research needs to be executed to develop a larger assortment of biodegradable plastics for numerous applications and to make them more economical to manufacture. This paper discusses the design and validation of an automated composting system (AMUCS) that fits the requirements of the American Society for Testing and Materials (ASTM) 5338-11 standard. The results of the experiments show that the AMUCS was able to create and maintain the conditions for biodegradation of biodegradable polymers in compost using microcrystalline cellulose. The biodegradation caused by the composting environment was observed visually with the naked eye and on the micro scale with an environmental scanning electron microscope. The magnitude of biodegradation was measured by calculating the carbon metabolized from the samples. The carbon metabolized from the three compost replicates was consistent and linear, and there was only an 8 % difference between the non-biodegradable low density polyethylene and the compost. For the biodegradation study according to ASTM D 5338-11, the experiment was validated with the use of cellulose as a reference material. Under controlled composting conditions, the mineralization of microcrystalline cellulose yielded 72.05 %, which is slightly higher than the 70 % mineralization requirement.