热解温度对青霉素菌渣热解产物的影响

将青霉素菌渣在400~700 ℃进行热解,研究了产物中热解炭、热解油及气体的产率,以及热解油的组成变化。实验结果表明：600 ℃时热解油产率最高,随着温度升高,热解炭的产率降低,气体的产率升高;热解油中含量最高的是含氧化合物,在400 ℃时质量分数达到最高值69.69%,含氧化合物的含量随着热解温度的升高而降低,酸和醇类是热解油中含量最多的含氧化合物;含氮有机化合物的质量分数随着热解温度的升高而升高,在700 ℃时达到最高值30.64%,酰胺、吡啶、吲哚、含氮杂环是主要的含氮有机化合物。     

城市生活垃圾低温慢速热解实验研究

通过城市生活垃圾在固定床反应器中的低温热解实验,分析了最终热解温度对产物质量分布和热解气成分的影响。实验条件为:最终热解温度300～550℃,升温速度为10℃/min,物料粒径1 cm,氮气流量为1 L/min,固相停留时间为30 min。研究发现,随着最终热解温度的升高,热解半焦质量分数从57.55%迅速降低到31.45%,热解气质量分数从11.66%增加到24.15%,热解油质量分数先增加后减少,500℃时达到最大值36.67%。当最终热解温度从300℃增加到550℃时,CO的体积分数从45.62%逐渐降低到24.84%;CO_2的体积分数先增加后减少,350℃时达到最高值57.25%;H_2,CH_4,C_2H_6,C_2H_4和C_2H_2的体积分数逐渐增大,当最终热解温度为550℃达到最大值,分别为4.47%,12.91%,9.59%,7.49%和2.76%。     

废印制线路板真空热解产物分析

在自行设计的间歇式固定床真空热解装置中热解废印制线路板(PCB),对热解产物进行了分析.在热解温度为550 ℃、热解压力为20 kPa、恒温时间为60 min的条件下,得到的热解产物质量分数为:热解渣70%;热解油3%～4%;不可冷凝热解气26%～27%.经气相色谱-质谱联用(GC-MS)分析,热解油经常压蒸馏后得到的低沸点液态油中含有29种化合物,主要有苯酚、对异丙基酚、3-乙基酚、4-甲酚及2-溴苯酚,还含有少量含溴化合物和含氯化合物.热解油经简单的蒸馏就可达到回收酚类化合物的目的.热解渣经风选可实现铜与黏附有碳黑的玻璃纤维的分离,其中铜质量分数约30%,黏附有碳黑的玻璃纤维质量分数约70%.     

淬火油泥的热解动力学分析及协同作用研究

采用热重差热分析法和傅里叶变换红外光谱分析联用的方法（TG-FTIR）研究淬火油泥（QOS）的热解过程,解析了热解过程的动力学特性,分析了其中的矿物油（MO）和残渣（SR）在QOS热解过程中的相互作用。实验结果表明：QOS热解过程包含油分热解阶段和矿物质分解阶段;低温段热解温度为150~520 ℃,高温段热解温度为800~980 ℃;SR的热解过程分为油分热解反应和残渣中Fe₂O₃的还原反应;MO的热解过程只有轻质油分的挥发和重质油分的热解。FTIR表征结果显示：QOS热解过程析出的气体主要为CO₂、CO和有机化合物;SR热解过程中CO₂的特征峰强度高于其他气体的特征峰强度;MO热解过程中烷烃的特征峰强度高于其他气体的特征峰强度,且MO主要以轻质油分为主。在QOS的热解过程中,初温~480 ℃时,SR所含的Fe₂O₃对MO的热解起促进作用,300 ℃左右时促进效果最明显。     

废轮胎与煤共热解失重特性研究

采用热解重量分析法研究了废轮胎粉、炼焦煤粉(简称煤粉)及混合样的热解特性。实验结果表明,废轮胎粉的热解出现三个显著的失重峰,煤粉热解仅出现一个显著失重峰。与煤粉热解相比,废轮胎粉热解开始失重温度和失重基本结束的温度相对较低,失重速率较大,且失重量较大。煤粉与废轮胎粉的显著失重存在重叠的温度区间(360～450℃),说明废轮胎粉与煤粉可以进行共热解。随废轮胎粉质量分数增加,共热解物料总失重率增加。废轮胎粉与煤粉共热解存在协同效应,在280～540℃时协同效应抑制共热解挥发分的逸出,导致失重量降低,最大失重速率峰温升高;高于540℃后,协同效应促进共热解反应,使共热解总失重率增大。     

聚乙烯副产物聚乙烯蜡的热解及轻质馏分的GC-MS分析

采用高温模拟蒸馏、红外光谱和热重分析等方法对聚乙烯副产物聚乙烯蜡进行了表征。在间歇高压反应釜中对聚乙烯副产物聚乙烯蜡进行了热解,并通过正交实验考察了热解温度、停留时间和初始压力对液相产物收率的影响。利用GC-MS技术对液相产物轻质馏分(低于200℃)进行了分析。结果表明:聚乙烯副产物聚乙烯蜡主要由长链脂肪烃(C_(14)~C_(70))组成;热解发生的温度范围为175~490℃;热解温度和停留时间是影响液相产物收率的主要因素;液相产物轻质馏分的碳数分布在C_9~C_(20),主要为α-烯烃(占比32.79%)和正构烷烃,其中单体烃含量最高的是1-癸烯(占比8.46%),它是制备高级合成润滑油聚α-烯烃的优质原料。     

苯甲酸重副产物的脱色处理

为了有效去除苯甲酸重副产物中含有的交联大分子和碳化物等有色杂质，降低有用组分资源化处理的难度，分别采用吸附和蒸馏两种方法对苯甲酸重副产物进行脱色处理。实验结果表明：大孔树脂、硅藻土、活性炭等作脱色剂不能有效去除苯甲酸重副产物中的有色杂质；在真空度0．093～0．095MPa、蒸馏温度220～240℃条件下进行蒸馏脱色，当温度出现回落时停止蒸馏，平均馏出率为66．99％；蒸馏脱色得到的轻组分颜色呈黄色，可满足中和、酸化、结晶、回收苯甲酸的要求；釜残物可作为燃料通过焚烧利用其热能。     

湿式镁法烟气脱硫副产物MgSO4热解回收MgO

通过对MgSO4的热解研究为湿式镁法烟气脱硫副产物的综合利用探索适宜的热解条件.实验结果表明,在升温速率为20 ℃/min、热解温度为850℃、恒温时间为2.0 h的条件下,由无水MgSO4热解制得的MgO收率高达99.8％.由MgSO4·7H2O热解制得的MgO收率仅为72.1％.由此表明,干燥的MgSO4对热解更有利.     

土壤残留塑料的热降解脱附研究

针对土壤的塑料污染问题,提出一种采用热脱附降解技术修复污染土壤的方法。选取4种土壤中常见的残留塑料（聚乙烯（PE）、聚氯乙烯（PVC）、聚对苯二甲酸乙二酯（PET）、聚丙烯（PP））为研究对象,通过控制热解温度和土壤含水率对各污染土壤的修复效果进行探究。实验结果表明：在500 ℃的最佳热解温度下处理60 min,PE、PVC、PET和PP的去除率分别达到92.61%、91.73%、90.74%和93.42%;土壤含水率低于16%时对修复效果的影响不显著。表征结果显示,500 ℃热解后土壤中残留有机成分已得到充分挥发,热解油的主要组分为烷烃。     

稀土改性NaY型分子筛催化热解废轮胎

采用稀土氧化物改性NaY型分子筛（Ⅰ型催化剂）,100 gⅠ型催化剂中添加0.5 g CeO₂得到Ⅱ型催化剂,100 gⅠ型催化剂中添加0.5 g La₂O₃和0.5 g CeO₂得到Ⅲ型催化剂。分别采用Ⅰ型、Ⅱ型和Ⅲ型催化剂催化热解废轮胎（粒径0.2 mm）,Ⅱ型和Ⅲ型催化剂的产油起始温度和终止温度均低于Ⅰ型催化剂。在催化剂加入量为2.5 g、废轮胎加入量为100 g 的条件下,Ⅲ型催化剂催化热解反应的产油率和油气总产率均高于Ⅰ型和Ⅱ型催化剂。Ⅱ型和Ⅲ型催化剂催化热解主要产生轻组分气体,Ⅱ型催化剂C₄选择性最高,Ⅲ型催化剂C₃选择性最高。     

Pyrolysis of the tetra pak

This study deals with pyrolysis of tetra pak which is widely used as an aseptic beverage packaging material. Pyrolysis experiments were carried out under inert atmosphere in a batch reactor at different temperatures and by different pyrolysis modes (one- and two-step). The yields of char, liquid and gas were quantified. Pyrolysis liquids produced were collected as three separate phases; aqueous phase, tar and polyethylene wax. Characterization of wax and the determination of the total amount of phenols in aqueous phase were performed. Chemical compositions of gas and char products relevant to fuel applications were determined. Pure aluminum can be also recovered by pyrolysis.     

Pyrolysis of waste tyres: A review

Approximately 1.5 billion tyres are produced each year which will eventually enter the waste stream representing a major potential waste and environmental problem. However, there is growing interest in pyrolysis as a technology to treat tyres to produce valuable oil, char and gas products. The most common reactors used are fixed-bed (batch), screw kiln, rotary kiln, vacuum and fluidised-bed. The key influence on the product yield, and gas and oil composition, is the type of reactor used which in turn determines the temperature and heating rate. Tyre pyrolysis oil is chemically very complex containing aliphatic, aromatic, hetero-atom and polar fractions. The fuel characteristics of the tyre oil shows that it is similar to a gas oil or light fuel oil and has been successfully combusted in test furnaces and engines. The main gases produced from the pyrolysis of waste tyres are H₂, C₁–C₄ hydrocarbons, CO₂, CO and H₂S. Upgrading tyre pyrolysis products to high value products has concentrated on char upgrading to higher quality carbon black and to activated carbon. The use of catalysts to upgrade the oil to a aromatic-rich chemical feedstock or the production of hydrogen from waste tyres has also been reported. Examples of commercial and semi-commercial scale tyre pyrolysis systems show that small scale batch reactors and continuous rotary kiln reactors have been developed to commercial scale.     

Pyrolysis characteristics and kinetics of chicken litter

Chicken litter generally consists of a mixture of bedding, manure, feathers and spilled food. Flock of birds litter (flock) is a litter consisting of hardwood shavings, feed, feathers and manure; and broiler litter (broiler) is a cake of chicken litter. A kinetic investigation of the pyrolysis of chicken litter (flock and broiler) was carried out using thermogravimetric analysis (TGA) at heating rates of 5 degrees C/min, 10 degrees C/min and 20 degrees C/min. Most of the materials decomposed between 270 degrees C and 590 degrees C at each heating rate. The region of decomposition of flock and broiler was slightly lower than that of the wood chips. Wood chips (bedding material) decomposed in two stages, while flock and broiler decomposed in three stages. Apparent activation energies increased from 99 to 484 kJ/mol for the three samples when the pyrolytic conversion increased from 5% to 95%.     

Pyrolysis kinetics of waste PVC pipe.

The pyrolysis kinetics of waste PVC pipe was investigated with a thermal gravimetric analysis system at heating rates of 5, 10, and 30 degrees C/min in a nitrogen atmosphere. Freeman-Carroll method was employed to evaluate kinetic parameters. Two dominant peaks were observed on derivative gravimetric curves, hypothetically suggesting a two-stage apparent reaction model. The first-stage reaction was likely to be represented by stoichiometric reaction to yield volatiles (mainly HCl) and intermediates. The second-stage reaction might be described by thermal degradation of intermediates competitively into gas, liquid, and solid by-products. Quasi-isothermal operations were introduced to verify the reaction types of the first and second reaction. The generation reaction of intermediates achieved at lower temperatures was carried out independently with their decomposition reaction at higher temperatures. The effects of additives on the pyrolysis kinetics of waste PVC pipe seem to be significant, especially on the first-stage reaction. The first-stage reaction was retarded. A merged peak at low temperatures was observed on the derivative thermogravimetry (DTG) curve instead of two peaks usually observed for that of pure PVC resin. The first peak on the DTG curve of pure PVC resin may shift more, resulting in the complete overlap of two peaks. The quantity of evolved HCl was likely to decrease because of interaction of metal components of stabilizers with either HCl or active chlorine atom or both. The final residual fraction increased as a result of pyrolysis of organic forms of additives to yield extra char. On the other hand, the second-stage reaction kinetics demonstrates a similar pattern to that of pure PVC resin, implying that the effects of additives may be less significant in comparison with that at the first-stage reaction.     

粉煤灰催化热裂解聚丙烯废塑料

在自制的废塑料催化热裂解装置和液体蒸馏装置上,研究了聚丙烯(PP)在粉煤灰催化作用下的热裂解特性。实验结果表明:随粉煤灰与PP的质量比增加,液体产物收率下降、气体产物收率增加,产物更加趋向于轻质化;残渣收率先降低后增加,但残渣收率总体偏低,不超过3%;液体产物中的汽油馏分收率先增加后下降,热裂解温度为460℃、粉煤灰与PP的质量比为0.2时汽油馏分收率为40.4%,热裂解温度为440℃、粉煤灰与PP的质量比为0.3时汽油馏分收率为37.9%;柴油馏分收率变化不明显;重油馏分收率下降,但当粉煤灰与PP的质量比超过0.3以后,重油馏分收率下降不再明显。     

Pyrolysis of latex gloves in the presence of Y-zeolite

In this study we have investigated the possibility of processing waste rubber gloves using pyrolysis. Y-zeolite catalyst was employed to upgrade the pyrolysis products to give higher yields of valuable aromatic compounds such as toluene and xylenes. The composition of the pyrolysis products was determined using gas chromatography with linked mass spectrometry (GC-MS), gas chromatograph equipped with a flame ionization detector (GC-FID), gas chromatograph fitted with dual thermal conductivity detectors (GC-TCD), and Fourier Transform Infra-Red Spectrometry (FT-IR). It was found that when rubber gloves were pyrolysed in the absence of a catalyst, the pyrolysis oil consisted mainly of limonene and oligomers of polyisoprene. When Y-zeolite was added to the reaction system, the yields of toluene, xylene, methylbenzenes, ethylbenzenes, and naphthalenes increased dramatically. The Y-zeolite also catalysed the decomposition of limonene, which was absent from the catalytic pyrolysis products. The presence of the Y-zeolite catalyst also increased the yield of hydrocarbon gases. The tests were carried out at both 380 degrees C and 480 degrees C and it was found that the higher reaction temperature led to increased yields of all the major compounds, both in the presence and absence of the Y-zeolite catalyst.     

WEEE recycling: Pyrolysis of fire retardant model polymers

Pyrolysis treatments of model polymers were made with the aim of studying the recycling of wastes from electronic, electric equipment containing brominated flame retardants. Pyrolysis of flame retarded high impact polystyrene and epoxy resins were made both in flow and closed systems. Products of pyrolysis were analysed with FT-IR spectroscopy and GC-MS and the evolution of bromine was followed with a bromine ion specific electrode. The effect of alkali on pyrolysis was also studied demonstrating, as far epoxy resin is concerned, to be effective on decreasing bromine content in oil and volatile products leading to the recovery of bromine from the residue by washing. The alkali treatment was shown to be less effective in styrenic polymers containing brominated flame retardants.     

Pyrolysis of polyolefins for increasing the yield of monomers' recovery

Pyrolysis of plastic waste is an alternative way of plastic recovery and could be a potential solution for the increasing stream of solid waste. The objective of this work was to increase the yield the gaseous olefins (monomers) as feedstock for polymerization process and to test the applicability of a commercial Ziegler-Natta (Z-N): TiCl(4)/MgCl(2) for cracking a mixture of polyolefins consisted of 46%wt. of low density polyethylene (LDPE), 30%wt. of high density polyethylene (HDPE) and 24%wt. of polypropylene (PP). Two sets of experiments have been carried out at 500 and 650°C via catalytic pyrolysis (1% of Z-N catalyst) and at 650 and 730°C via only-thermal pyrolysis. These experiments have been conducted in a lab-scale, fluidized quartz-bed reactor of a capacity of 1-3kg/h at Hamburg University. The results revealed a strong influence of temperature and presence of catalyst on the product distribution. The ratios of gas/liquid/solid mass fractions via thermal pyrolysis were: 36.9/48.4/15.7%wt. and 42.4/44.7/13.9%wt. at 650 and 730°C while via catalytic pyrolysis were: 6.5/89.0/4.5%wt. and 54.3/41.9/3.8%wt. at 500 and 650°C, respectively. At 650°C the monomer generation increased by 55% up to 23.6%wt. of total pyrolysis products distribution while the catalyst was added. Obtained yields of olefins were compared with the naphtha steam cracking process and other potentially attractive processes for feedstock generation. The concept of closed cycle material flow for polyolefins has been discussed, showing the potential benefits of feedstock recycling in a plastic waste management.