Usability of food industry waste oils as fuel for diesel engines

Two cogeneration units were each fitted with a prechamber (IDI) diesel engine in order to test the feasibility of using waste oils from the food industry as a fuel source, and additionally to test emissions generated by the combustion of these fuels. Esterified waste oils and animal fats as well as mustard oil were tested and compared to the more or less "common" fuels: diesel, rapeseed oil and rapeseed methyl ester. The results show that, in principle, each of these fuels is suitable for use in a prechamber diesel engine. Engine performance can be maintained at a constant level. Without catalytic conversion, the nitrogen oxides emissions were comparable. A significant reduction in NO(x) was achieved through the injection of urea. Combining a urea injection with the SCR catalytic converter reduced NO(x) emissions between 53% and 67%. The carbon monoxide emissions from waste oils are not significantly different from those of "common" fuels and can be reduced the same way as of hydrocarbon emissions, through utilization of a catalytic converter. The rate of carbon monoxide reduction by catalytic conversion was 84-86%. A lower hydrocarbon concentration was associated with fuels of agricultural origin. With the catalytic converter a reduction of 29-42% achieved. Each prechamber diesel engine exhibited its own characteristic exhaust, which was independent of fuel type. The selective catalytic reduction of the exhaust emissions can be realized without restriction using fuels of agricultural origin.     

An investigation of engine and fuel system performance in a diesel engine operating on waste cooking oil

Waste cooking oil (WCO) was experimentally examined to determine whether it can be used as an alternative fuel in a 3-cylinder, 4-stroke, direct injection, 48 kW power tractor engine. The test engine was operated under full load conditions using diesel fuel and waste vegetable oil from the 2400 to 1100 rpm and performance values were recorded. Tests were performed in two stages to evaluate the effect of the waste oils on the engine life cycle. When the test engine was operated with diesel fuel and waste cooking oil; engine torque decreased between at ratio of 0.09 % and 3% according to the engine speed. While no significant difference occurs in the diesel fuel tests at the end of 100 hours of operation, an important reduction was observed in the engine torque of the WCO engine between 4.21% and 14.48% according to the engine speed, and an increase in average smoke opacity ratio was also observed. In accordance with the results obtained from the studies, it was determined that the engine performance values of waste cooking oil show similar properties with diesel fuel, but in long-term usage, performance losses increased. In the SEM analysis performed on the fuel system, there were dark deposits at the nozzle tip and stem. According to an EDX analysis at the nozzle tips, the detected elements point to engine oil ash in the combustion chamber and show coking products (C and O). The other elements (Na, S, Ca, P, Cl, and K) point to used WCO.     

Experimental investigation on the performance and emission characteristics of a diesel engine by varying the injection pressure and injection timing using mixed biodiesel

Biodiesel is a promising fuel for compression ignition engines instead of diesel fuel. Due to the depletion of diesel fuel, an alternative fuel can be used in an engine. The experiments were conducted on a four-stroke, single cylinder CI engine. In this present investigation, an attempt has been made to study the influence of injection pressure (IP) and injection timing (IT) on the performance and emission characteristics of diesel engines by using mixed biodiesel (Thevetia peruviana, Jatropha, Pongamia, and Azadirachta indica). The injection pressure is varied from 200 to 230 bar and the injection timing is varied from 23 to 29° bTDC at an increment of 10 bar and 2° bTDC, respectively, and the results were compared with diesel. From this study, the results showed that the brake thermal efficiency (BTE) was increased by 2.4% with an increase in injection pressure and 1.5% with an increase in the injection timing for the maximum load, but lesser than diesel. Furthermore, a reduction of 5.08% of brake specific fuel consumption (BSFC) has been noticed for the rise in IP and IT with loads but higher than diesel. The reduction was 34.17%, 53.85%, and 29.7% and 29.17%, 53.85%, and 21.95% of hydrocarbons (HC), carbon monoxide (CO), and smoke emissions, respectively, at 230 bar injection pressure and at 27° bTDC injection timing. Also, a significant increase in nitrogen oxides (NO_x) and carbon dioxide (CO₂) emissions at the maximum load was observed by increasing the injection pressure and injection timing.     

Comparison of jatropha and karanja biofuels on their combustion characteristics

Biofuel blends produced from Jatropha (Jatropha curcas) and Karanja (Pongamia pinnata) oil were evaluated for their combustion properties. Two kinds of blends (regular diesel with Jatropha and Karanja oil) were prepared at 20% volume to the diesel and tested as alternative fuels in single cylinder (vertical), water-cooled, direct injection diesel engine at the rated speed of 1500 rpm. The performance of the engine in terms of thermal efficiency at full load for diesel was 30%. For Jatropha and Karanja biodiesel blends, the thermal efficiencies were 29.0% and 28.6%, respectively. The maximum cylinder pressure and ignition delay for biodiesel fuel blends are very close to that of regular diesel. Prolonged combustion was observed for Karanja oil blend in comparison to Jatropha oil blend. The combustion pattern also reveals the slow burning characteristics of vegetable oils and this study indicates that the blended biofuels have combustion characteristics that are similar to regular diesel fuels.     

Investigation effect of hydrogen addition on the performance and exhaust emissions of Pongamia pinnata biodiesel fueled compression ignition engine

In the recent decades, the energy demand for transport and industrial sector has increased considerably. Fossil fuels which were the major fuel source for decades are no more sustainable. Biodiesel is an efficient alternative compared to depleting fossil fuels. The prospect of biodiesel as the best alternative fuel is a reliable source compared to depleting fossil fuels. Hydrogen is also considered as an attractive alternative fuel producing low emission with improved engine performance. This paper investigates the performance and emission characteristics of a single cylinder compression ignition engine using hydrogen as an inducted fuel and biodiesel, aka Pongamia pinnata as injected fuel. The experiments are conducted for different quantities of hydrogen induction through the intake manifold in order to improve the performance of the engine. The performance parameters such as brake thermal efficiency, brake specific fuel consumption, exhaust temperature and emission quantities like HC, NO_X, CO, CO₂ of biodiesel fueled CI engine with variable mass flow rate of hydrogen are investigated. The performances of biodiesel combined with hydrogen at varying mass flow rates are also compared. The 10 LPM hydrogen induction with biodiesel provided 0.33% increase of brake thermal efficiency compared with diesel and increase of 3.24% to biodiesel at 80% loading conditions. The emission of HC decreased by 13 ppm, CO decreased by 0.02% by volume and CO₂ decreased by 3.8% by volume for biodiesel with induction of hydrogen at 10 LPM to that of neat biodiesel for 80% load conditions.     

An experimental apparatus for testing biodiesels based on a CFR engine—setup and validation with different methyl ester blends

A cooperative fuel research (CFR) engine was modified and instrumented in order to control operating conditions and to measure engine parameters and in-cylinder pressure diagrams. Aiming at the comparison of different alternative fuels, an experimental procedure was defined, including cetane number (CN) evaluation and the definition of engine operating quantities in different working points, for fixed levels of compression ratio (CR) and injection advance. An investigation was made considering several blends of methyl-esters of rapeseed oil (RME) and of a mix of vegetable oils (VOME) with conventional diesel oil. The defined experimental procedure was applied to assess CN, engine brake thermal efficiency (bte) and exhaust emissions. Results show that the biodiesel content has a positive influence on soot emissions, with strong reduction, while thermal efficiency and NO_X emissions are negatively affected, which can be justified taking into account fuel properties and changes in combustion process. As observed outcomes are generally in line with those presented in literature, the facility proved to be a suitable tool for basic investigations on alternative fuels to be used in specific applications.     

Performance of a diesel engine with water emulsified diesel prepared with optimized process parameters

An attempt has been made to produce stable water–diesel emulsion with optimal formulation and process parameters and to evaluate the performance and emission characteristics of diesel engine using this stable water–diesel emulsion. A total of 54 samples were prepared with varying water/diesel ratio, surfactant amount and stirring speed and water separation was recorded after 24 and 48 hr of emulsification. The recorded data were used in artificial neural network (ANN)-particle swarm optimization (PSO) technique to find the optimal parameters to produce water–diesel emulsion for engine testing. The predicted optimal parameters were found as 20% water to diesel ratio, 0.9% surfactant and 2200 rpm of stirrer for a water separation of 14.33% in one day with a variation of 6.54% against the actual value of water separation. Water–diesel emulsion fuel exhibited similar fuel properties as base fuel. The peak cylinder gas pressure, peak pressure rise rate and peak heat release rate for water–diesel were found higher as compared to diesel at medium to full engine loads. The improved air-fuel mixing in water–diesel emulsion enhanced brake thermal efficiency (BTE) of engine. The absorption of heat by water droplets present in water–diesel emulsion led to reduced exhaust gas temperature (EGT). With water–diesel emulsion fuel, the mean carbon monoxide (CO), unburned hydrocarbon and oxides of nitrogen (NO_x) emissions reduced by 8.80, 39.60, and 26.11%, respectively as compared to diesel.     

One way to reduce the NOX Emission of biodiesels: The increase of cetane number

Compared to conventional diesel fuels, biodiesels normally have lower smoke and particulate matter, while higher nitrogen oxides (NO_X) emissions. In our study, an attempt was made to reduce the NO_X emissions of biodiesels by increasing the cetane numbers (CNs). Three kinds of biodiesels with extremely high CNs (70.1, 76.9, 80.9, respectively) were developed. Their main physical and chemical properties were tested. With a two-cylinder direct injection diesel engine, their emission performances were experimentally investigated. The results indicate that, CN, freezing point, as well as viscosity of biodiesels are linearly increased with the increase of carbon number. The NO_X emission for biodiesels with high CNs is lower than that of conventional diesel fuels. High CN promotes smoke formation as well while lower smoke emissions are still obtained for biodiesels when certain oxygen contents are present. That is, the smoke/NO_X tradeoff is broken. Besides, as fuel CN is elevated, NO_X for biodiesels decreases but smoke and carbon monoxide emissions are increased.     

Experimental investigation of performance and emission characteristics of diesel engine using Jatropha biodiesel with alumina nanoparticles

Biodiesels have come up as a very strong alternative for diesel fuel. Biodiesels such as Jatropha Oil Methyl Ester (JOME) are comparable in performance with that of the diesel engine. The thermal efficiency of engines fuelled with biodiesels was found lower than conventional diesel fuel but due to the bio-origin, the emission characteristics are much better. However, biodiesel increases the NOx emissions as these are rich in oxygen, hence nanoparticles are used in this experiment to curb the high temperatures and reduce the NOx formation. The experiment on naturally aspired diesel engine was conducted with four prepared test fuels other than neat diesel and neat biodiesel. The 50 and 150 of alumina nanoparticles were added separately to the pure diesel and pure Jatropha biodiesel to form the nano emulsions using ultrasonicator. The properties of nanoemulsion were evaluated using dynamic light scattering technique using zetasizer. The performance and emission characteristics of multi-cylinder diesel engine with these nanoemulsions were compared with that of neat fuels. The results showed that using nanoparticles with diesel and biodiesel can contribute in a more efficient, economical, and eco-friendly engine operation.     

Effects of fuel reactivity and injection timing on diesel engine combustion and emissions

Recent strategies for simultaneously reducing NOx and soot emissions have focused on achieving nearly premixed, low-temperature combustion (LTC) in diesel engines. A promising approach in this regard is to vary fuel reactivity in order to control the ignition delay and optimize the level of premixing and reduce emissions. The present study examines such a strategy by performing 3-D simulations in a single-cylinder of a diesel engine. Simulations employ the state-of-the-art two-phase models and a validated semi-detailed reaction mechanism. The fuel reactivity is varied by using a blend of n-heptane and iso-octane, which represent surrogates for gasoline and diesel fuels, respectively. Results indicate that the fuel reactivity strongly influences ignition delay and combustion phasing, whereas the start of injection (SOI) affects combustion phasing. As fuel reactivity is reduced, the ignition delay is increased and the combustion phasing is retarded. The longer ignition delay provides additional time for mixing, and reduces equivalence ratio stratification. Consequently, the premixed combustion is enhanced relative to diffusion combustion, and thus the soot emission is reduced. NO_x emission is also reduced due to reduced diffusion combustion and lower peak temperatures caused by delayed combustion phasing. An operability range is observed in terms of fuel reactivity and SOI, beyond which the mixture may not be sufficiently well mixed, or compression ignited. The study demonstrates the possibility of finding an optimum range of fuel reactivity, SOI, and EGR for significantly reducing engine out emissions for a given load and speed.     

Performance evaluation and emission characteristics of biodiesel-ignition enhancer blends propelled in a research diesel engine

This study details the effect of the Di-Methyl-Ether(DME) as a cetane improver on neat cashew nut shell biodiesel (CBD100) to assess the emission and performance engine characteristics. Four fuels, namely, diesel, biodiesel (Cashew nut shell Methyl Ester), a blend of CBD100-10% and 20% by volume of DME (CBD90DME10and CBD80DME20) are prepared and tested on a stationary research diesel engine. The experimental parameters for CBD80DME20 showed a 1.6% increase in thermal efficiency thereby reducing 4.1% of fuel consumption than the neat biodiesel at peak conditions. Experimental result exposed that 20% of DME reduces 3.4% CO, 4.2% HC and 8.8% NOx and 8.4% smoke emissions of CBD100. Based on the outcome of this work, it is clear that CBD80DME20 shall be employed as a substitute fuel for diesel engine.

Abbreviations: CI: Compression ignition; CBD100: Cashew nut shell Bio-diesel; DME: Di-methyl ether; CO: Carbon monoxide; BTE: Brake thermal efficiency; BSFC: Brake specific fuel consumption; CBD100: 100% Biodiesel; CBD90DME10: 90% biodiesel + 10% di-methyl-ether; CBD80DME20: 80% biodiesel + 20% di-methyl-ether; HC: Hydrocarbon; NO_x: Oxides of nitrogen.     

Electrochemical NOx reduction and oxidation of HC and PM emissions from biodiesel fuelled diesel engines using electrochemically activated cell

NOx emission is produced during combustion of fuels at high temperature. Excessive release of NOx causes several effects on living organisms and environment. In this work, the efforts to reduce NOx emission by developing electrochemically activated cells (EACs) for a diesel engine fuelled with diesel and biodiesel fuel are discussed. EAC technique is vital after treatment technology attempted in this work to simultaneous control of NOx, HC, and PM emissions. In this method, two types of EACs were developed. The CuO–YSZ electrolyte and CuO–YSZ electrolyte with BaO coating were developed and tested with diesel and biodiesel exhaust. Compared with diesel fuel, use of biodiesel fuel increased NOx emission by 11% and PM emission was slightly reduced with biodiesel, which was due to the presence of fuel bond oxygen content in biodiesel. The investigation has demonstrated low-temperature activation of the EACs at 250–350°C which was due to the addition of CuO to YSZ. In this work, maximum NOx reduction was achieved for CuO–YSZ cells with BaO NOx storage and the simultaneous control of HC and PM emission also was observed in this technique. NOx reduction by EAC is a vital technique and can be retrofitted with any diesel engine for emission reduction.     

Emission study of a diesel engine fueled with higher alcohol-biodiesel blended fuels

This work examines the effect of butanol (higher alcohol) on the emission pattern of neat neem oil biodiesel (NBD100) fueled diesel engine. Single-cylinder, 4-stroke, research diesel engine was employed to conduct the trial. Blends comprising the mixture of biodiesel and higher alcohol were prepared by employing an ultrasonic agitator. Four test fuels such as neat neem oil biodiesel, diesel, and two blends of higher alcohol/neem oil biodiesel: 10% and 20% (by volume). Experimental result showed that increasing alcohol content to biodiesel brought down the various emissions such as Smoke, NO_x, HC, and CO by 6.8%, 10.4%, 8.6%, and 5.9%, respectively, at all loads. It was also concluded from the trail that a 20% higher alcohol/neem oil biodiesel blends show the promising signs in reducing all the emissions associated with biodiesel fuelled diesel engine.     

Experimental investigations on direct injection diesel engines using grape seed oil methyl ester with different bowl geometries

In this paper, the performance of direct injection diesel engine was experimentally investigated under the influence of two different pistons’s geometry deep bowl combustion chamber (DBCC) and toroidal combustion chamber (TCC) compared with standard piston combustion chamber (SPCC) geometry. The experiments were carried out standard atmospheric conditions of 1.01325 bar and 30 ± 2 °C. The piston bowl was designed and developed without modifying the compression ratio of the engine. The investigations were carried out with B25 (25% GOME + 75% diesel), B50 (50% GOME + 50% diesel), B75 (75% GOME +25% diesel) and B100 (100% GOME) by volume blends for three different bowl geometries. The thermogravimetric analysis (TGA) was given the importance of higher in-cylinder temperature for the mass change of GOME leads to a more premixed phase of combustion. The results showed that DBCC has better combustion characteristics when compared with SPCC and TCC for all the blends. The B25 and B50 blends showed good combustion characteristics with DBCC and SPCC individually. While TCC showed average engine characteristics for all the blends categorically, the brake thermal efficiency for B25 blend confirmed a 4.7% higher than SPCC-diesel with DBCC piston, and the smoke, CO (Carbon monoxide), and HC (Hydrocarbon) are reduced by 9.2%, 30.7%, and 4.6%, respectively. Thus, the B25 blend in a DBCC piston engine was observed to be the distinction than other configurations. The results confirmed that the DBCC is a good option for B25 blend.     

A low pressure direct gas injection system for a four stroke LPG: Diesel dual fuel engine

Internal combustion engines running on gaseous fuels produce low torque because the inducted gaseous fuel displaces air and reduces the volumetric efficiency. This can be overcome by injecting the gaseous fuel directly into the cylinder after the intake of air is completed. This work is a step in developing and demonstrating a cost effective system, as such systems are not readily available for small applications. A low-pressure gas injector was mounted on the cylinder barrel of a fully instrumented dual fuel engine. Its location is such that the injector will be exposed to the cylinder gases about 65.5 degrees before bottom dead center, where the cylinder pressure and temperature will be relatively low. An electronic controller was also developed to time the injection process to occur after the intake valve closes and also to control the duration of injection (quantity). Experiments were conducted with LPG (Liquefied petroleum gas) as the primary fuel that was injected with this new system and diesel as the pilot fuel at the rated speed of 1500 rpm with different amounts of LPG at 80% and 100% load. Comparisons of performance, combustion and emissions with the conventional manifold injection of LPG were done. The system allowed greater amounts of LPG to be used without knock as compared to manifold injection. On the whole the developed system has potential for application in small dual fuel and spark ignited gas engines and can be taken up for further optimization.     

Effective application of ethanol in diesel engines

This work aimed to prove the effects of adding different proportions of ethanol with diesel (DE) and ethanol–water mixture with diesel (DEW) in a single-cylinder diesel engine on the performance, emissions, and combustion parameters. The blends were stabilized by tetra methyl ammonium bromide (TMAB) as the additive. The study was conducted at two operating conditions initially on a normal diesel engine and in the second case the engine piston, valves, and cylinder head coated with zirconia (ZrO₂) alumina (Al₂O₃). The results showed that the addition of 10% ethanol with diesel performed almost equivalent to neat diesel with 29.2% BTE and a 17.7% decrease in smoke and an 11.4% increase in NOx emission at peak load compared to that of the base fuel. Modified engines with thermal barrier coating (TBC) performed superior to normal engines with 4% and 5.5% increase in BTE, respectively, for DE- and DEW-type fuels with reduced exhaust emissions. A 5% addition of water with diesel–ethanol blends favors a higher proportion of ethanol to be employed in diesel engines.     

Effects of thermal barrier coating on the performance and combustion characteristics of a diesel engine fueled with biodiesel produced from waste frying cottonseed oil and ultra-low sulfur diesel

In this study, the top surfaces of piston and valves of a four-strokes and direct-injection diesel engine have been coated—with no change in the compression ratio—with a 100 μm of NiCrAl lining layer via plasma spray method and this layer has later been coated with main coating material with a mixture of 88% of ZrO₂, 4% of MgO and 8% of Al₂O₃ (400 μm). Then, after the engine-coating process, ultra-low sulfur diesel (ULSD) as base fuels and its blend with used frying cottonseed oil derived biodiesel in proportion of 20%, volumetrically, have been tested in the coated engine and data of combustion and performance characteristics on full load and at different speeds have been noted. The results, which were compared with those obtained by uncoated-engine operation, showed that thermal efficiency increased, and engine noise reduced. Cylinder gas pressure values obtained from the diesel engine which has been coated with thermal barriers have been found to be somewhat higher than those of the uncoated-engine. Also, maximum pressure values measured in both engines and under the same experimental conditions through the use of test fuel have been obtained after TDC. Moreover, heat release rate and heat release have occurred earlier in the coated-engine. NOx emissions were increased while CO and HC emissions were remained almost the same with a little bit decrease.     

Verdant vehicles via viscoelasticity

The combustion of hydrocarbon (HC) fuels in internal combustion (IC) engines is modified by the presence of a few parts per million of megadalton molecular weight elastomers. The viscoelasticity imparted provides: reduced fuel vaporization, lesser back pressure, larger average droplet sizes, and lower combustion chamber temperatures. These effects result in: a reduction of emissions of HC, CO and NO_x of more than 70%, a substantial decrease in the number of particulates from diesel engines, a drop in combustion temperatures of more than 30vv°C, increases in engine power of more than 10%, an improved fuel octane rating, and economies of fuel consumption of more than 20%. The results are magnified during transitions, especially in the lower gears, used more often in urban traffic, where normal fuels emit more pollutants. These effects have a positive public health impact due to reductions in ozone, acid rain, particulates and partially oxidized HC.     

Performance analysis of bioethanol (Water Hyacinth) on diesel engine

The increasing consumption and excessive extraction of conventional fuels is the matter of serious concern. Nowadays, world is looking for alternative sources of fuel which can partially replace conventional fuel dependence. The current investigation intends to provide evaluation of bio-ethanol preparation from Water Hyacinth (WH) and its influence on diesel engine performance under various operating conditions. This study explores the extraction of glucose from WH (Eichhornia crassipes) pretreated with sulfuric acid (H₂SO₄) for production of bio-ethanol. For the production of bio-ethanol different concentrations of H₂SO₄ acid hydrolysate (1%, 2%, 4%, 6%, 8%, and 10%) were prepared which was then followed by fermentation with cellulose fermenting yeasts. From results, it was observed that 4% H₂SO₄ acid hydrolysis produces higher concentrations of ethanol than other concentrations. Bio-ethanol extracted from WH was blended with diesel in different proportions (5%, 10%, 15%, 20%, and 25%) v/v and performance and emissions were experimentally investigated on single cylinder diesel engine under various load conditions. Experimental results show that 5 BED [5% bio-ethanol (WH + 95%diesel v/v) and 10BED (10% bio-ethanol (WH + 90%diesel v/v)] produces higher brake power, brake thermal efficiency and brake mean effective pressure with improved exhaust emission profiles than any other blend.     

Investigation of Nanoparticle Additives to Biodiesel for Improvement of the Performance and Exhaust Emissions in a Compression Ignition Engine

Worldwide energy demand has been growing steadily during the past five decades and most experts believe that this trend will continue to rise. The amount of emitted harmful emission gases increases in parallel with increasing energy consumption. This increase has forced many countries to take various precautions, and various restrictions on emitted emissions have been carried. In this study, effects of addition of oxygen containing nanoparticle additives to biodiesel on fuel properties and effects on diesel engine performance and exhaust emissions were investigated. Two different nanoparticle additives, namely MgO and SiO₂, were added to biodiesel at the addition dosage of 25 and 50 ppm. Fuel properties, engine performance, and exhaust emission characteristics of obtained modified fuels were examined. As a result of this study, engine emission values NO_x and CO were decreased and engine performance values slightly increased with the addition of nanoparticle additives.