水泥-电力行业的产业共生网络构建及区域案例研究

水泥工业作为工业生态系统的汇,能够多样化地利用其他行业的副产物,这种典型的产业共生模式可以通过减少资源和能源的消耗带来显著的CO₂减排效果.由于产业共生在水泥行业具有一定的普遍性及巨大的CO₂减排潜力,所以对水泥工业产业共生现状的了解与分析就显得尤为重要;而通过对产业共生现状的全面了解,才能对现有水泥行业产业共生的程度进行分析,并以此为参照,对未来不同政策与情景下的CO₂减排潜力进行量化与评估.为实现对产业共生实际情况的模拟,以水泥-电力行业的产业共生为例,采用最优化的方法,提出了一套基于一般统计数据来模拟产业共生实际情况的系统方法,将技术、经济与政策3类不同的决策变量影响纳入模型,以模拟出最接近真实情景的产业共生情况.为验证模型的有效性,对新乡市水泥-电力行业实际的产业共生情况进行分析.结果表明:新乡市水泥-电力行业间存在普遍的产业共生现象,实地调查中有77.8%（21家）的水泥制造企业利用粉煤灰作为水泥制造的原材料.将一般统计数据与实地调查数据对比发现,一般统计数据能较好地反映企业实际物质投入产出情况;利用一般统计数据,模型对新乡市产业共生网络结构模拟的准确率高达92.6%,显示该模型能较为有效地对产业共生的实际情况进行模拟.      

能源基础设施在推进生态工业园区建设中的作用研究——以浙江杭州湾上虞经济技术开发区为例

生态工业园区建设是工业领域加快经济方式转变,推进工业生态文明建设的重要组成部分.园区层面基础设施共享对推进园区生态化建设、构建产业共生具有重要的支撑作用.能源基础设施越来越多地在园区生态化发展中发挥着重要作用.以杭州湾上虞经济技术开发区为例,研究其2005年以来能源基础设施多功能化发展对推进园区生态化发展的作用.通过拓展能源基础设施的功能,引导热电企业成为解决环境问题的要素,在污泥干化焚烧、有机废气焚烧等方面充分发挥作用;同时逐步增加清洁能源和可再生能源的利用比例,减少一次能源中煤炭的消费量.形成了能源基础设施多功能化推进园区生态化发展的示范模式.上虞经济技术开发区能源基础设施多功能化显著地推进了生态化发展,在区域循环经济发展中承担着分解者的重要作用,其实践模式将为国内众多类似化工园区的绿色低碳循环发展提供积极的借鉴和参考作用.     

Development of a new cleaner production process for producing chromic oxide from chromite ore

Chromic oxide (Cr₂O₃) is an important chemical with numerous industrial applications. The traditional process used for manufacturing chromic oxide from chromite ore has low resources and energy efficiency. Moreover, large quantities of chromium-containing toxic solid wastes are discharged, posing serious pollution concerns. To reduce the environmental impact of this procedure, a new cleaner process was developed by the Institute of Process Engineering, Chinese Academy of Sciences in Beijing, PR China, based upon the 3Rs (Reduce, Recycle, Reuse) principles of cleaner production and industrial ecology; this new cleaner process utilizes resources more efficiently, and does not discharge emissions of chromium-containing waste residue. A demonstration plant featuring this process, as well as an Eco-Industrial Park (EIP) has been built in He'nan Province, PR China. The new cleaner process is a promising advancement for the industrial production of chromic oxide (Cr₂O₃) as well as other chromium compounds such as potassium chromate (K₂CrO₄) and potassium dichromate (K₂Cr₂O₇).     

New insights into the evaluation of anaerobic properties of sludge: Biodegradability and stabilization

Evaluating anaerobic biodegradability of sludge and then identifying the stabilization of digestate is necessary in sludge treatment and disposal. 48 sludge samples from 24 typical waste water treatment plants (WWTPs) in 11 provinces in China were selected to investigate the relationship between Biochemical Acidogenic Potential (BAP) test and Biochemical Methane Potential (BMP) test. The volatile fatty acid (VFA) production obtained from BAP tests was found linearly related to the ultimate methane production from corresponding BMP tests. Satisfying results were obtained with Pearson correlation coefficient as 0.929 and R² value as 0.76. Furthermore, the physio-chemical characteristics (FCI, SUVA₂₅₄, E₄/E₆) of supernatant, which were associated with humic-like substances (HS), were investigated before and after BMP tests. Through which a new criterion (FCI>1.50, SUVA₂₅₄>1.10, E₄/E₆<4.0) was proposed to evaluate the stabilization level of anaerobic digested sludge.     

Atmospheric emission characterization of a novel sludge drying and co-combustion system

A novel system combining sludge drying and co-combustion with coal was applied in disposing sludge and its atmospheric emission characteristics were tested. The system was composed of a hollow blade paddle dryer, a thermal drying exhaust gas control system, a 75 tons/hr circulating fluidized bed and a flue gas cleaning system. The emissions of NH3, SO2, CH4 and some other pollutants released from thermal drying, and pollutants such as NOx, SO2 etc. discharged by the incinerator, were all tested. Polychlorinated dibenzo-p-dioxins and polychlorinated dibenzofurans （PCDD/Fs） in the flue gas from the incinerator were investigated as well. The results indicated that the concentrations of NOx and SO2 in the flue gas from the incinerator were 145 and 16 mg/m^3, respectively, and the I-TEQ concentration of 2,3,7,8-substitued PCDD/Fs was 0.023 ng I-TEQ/Nm^3. All these values were greatly lower than the emission standards of China. In addition, there was no obvious odor in the air around the sludge dryer. The results demonstrated that this drying and co-combustion system is efficient in controlling pollutants and is a feasible way for large-scale treatment of industrial sludge and sewage sludge.     

Effects of temperature on pyrolysis products of oil sludge

Temperature is the determining factor of pyrolysis, which is one of the alternative technologies for oil sludge treatment. The effects of final operating temperature ranging from 350 to 550°C on pyrolysis products of oil sludge were studied in an externally-heating fixed bed reactor. With an increase of temperature, the mass fraction of solid residues, liquids, and gases in the final product is 67.00%–56.00%, 25.60%–32.35%, and 7.40%–11.65%, and their corresponding heat values are 34.4–13.8 MJ/kg, 44.41–46.6 MJ/kg, and 23.94–48.23 MJ/Nm³, respectively. The mass and energy tend to shift from solid to liquid and gas phase (especially to liquid phase) during the process, and the optimum temperature for oil sludge pyrolysis is 500°C. The liquid phase is mainly composed of alkane and alkene (C₅–C₂₉), and the gas phase is dominantly HC_S and H₂.     

太原市“十四五”规划大气污染防治政策的CO2协同效益评估

为量化评估太原市“十四五”大气污染防治政策的减污降碳协同效益,使用京津冀温室气体-空气污染相互作用与协同模型（GAINS-JJJ）,模拟评估13项大气污染防治措施的减排潜力,CO₂的协同减排效益.2025年政策情景下一次PM_2.5、PM₁₀、SO₂、NO_x、VOCs和NH₃分别减排1.8（5%,相对于基准情景减排比例,下同）、2.5（2%）、3.7（16%）、20.0（27%）、13.6（15%）和0.0 kt（0%）,CO₂减排9.0 Mt（13%）,CH₄排放增加203.3 kt（相对于基准情景增加25%）.SO₂、NO_x与VOCs减排主要发生在电力、工业燃烧与溶剂使用部门,CO₂减排主要发生在工业燃烧部门,CH₄排放量增加是由于煤矿开采活动水平升高.限制“双高”行业的能源消耗,严禁新增产能以及可再生能源发电比例提升措施的CO₂协同减排效益最高.VOCs具有优异协同减碳效益.建议太原市进一步推进终端电气化政策,同时需加大提升电力行业清洁能源比重和可再生能源发电的消纳能力.     

生命周期评价在我国乙烯行业环境评估中的应用

采用IMPACT 2002+方法对我国的乙烯行业进行了生命周期评价(LCA)研究,分析了包括原油生产、原煤生产、原料生产、乙烯生产和电力生产5个环节在内的13种污染物排放对乙烯行业的环境影响.结果表明,乙烯工业对不可再生能源原油的消耗,对温室效应、呼吸效应和水体酸化等的环境影响潜值最为严重.减少乙烯生产环节和原料生产环节(炼油过程)的SO2、NOx、CO2等气体的排放,以及原油开采过程的CH4逸放,是改善环境影响的关键因素.同时,以石脑油为原料裂解乙烯工艺比以轻烃为原料制乙烯工艺对环境的影响要小.而煤制烯烃工艺对环境影响较大,仍具有一定改进空间.总体来看,经过近十年发展,我国乙烯行业对资源利用效率和缓解尾气排放两方面都有显著的提升.     

基于超效率SBM的中国省际工业化石能源效率评价及影响因素分析

工业占据我国最大的化石能源终端消耗,评价中国工业化石能源效率对于提高我国工业化石能源效率和实现节能减排目标具有重要意义.本文运用包含非期望产出的超效率SBM模型评价中国30个省(直辖市、自治区)和三大区域(东部、中部、西部)2006—2011年间的工业化石能源效率,运用Tobit回归模型分析工业化石能源效率的影响因素,并给出各区域节能减排潜力.研究结果表明:北京、天津、上海等地区每年的工业化石能源效率指数均远远领先于其他省份;东部区域效率值以明显的优势高于中部和西部区域;西部区域的效率值比较平稳;中部区域内部各地区效率值比东部和西部区域集中.Tobit回归分析结果表明,地区GDP、经济结构、外商直接投资、工业新增固定投资和地理位置位于东部对地区工业化石能源效率有积极影响;产业结构和地理位置位于中部对地区工业化石能源效率有消极影响;地区人均GDP对地区工业化石能源效率没有显著性影响.东部地区油品和天然气节能潜力较大,中部地区煤炭节能潜力较大,西部地区煤炭和天然气节能潜力较大;中部和东部地区是工业CO2减排的重点.基于以上研究本文给出了3点建议提升工业能源效率.     

Evaluation of innovative municipal solid waste management through urban symbiosis: a case study of Kawasaki

Industrial symbiosis encourages the establishment of a broad eco-industrial network so that more synergy opportunities can be identified. By linking municipal solid waste management (MSWM) with local industries, i.e., urban symbiosis, new symbiotic opportunities can be generated from the geographic proximity of urban and industrial areas, transferring physical resources from urban refuse directly to industrial applications and improving the overall eco-efficiency of the city as a whole. Using a case study of Kawasaki, this paper simulates and evaluates an innovative waste management initiative in Kawasaki by an scenario simulation model based on the LCA approach. Results show that recycling mixed paper, mixed plastics, and organic wastes and utilizing the recycled materials in industrial production will potentially reduce about 69 kt CO₂(e) emissions and 8 kt incineration ashes to be landfilled in 2015. To achieve these outcomes, the total additional cost compared with the current practice is about 1.2 billion JPY.     

Chemical composition, mass closure and sources of atmospheric PM10 from industrial sites in Shenzhen, China

Concentrations of atmospheric PM10 and chemical components (including twenty-one elements, nine ions, organic carbon (OC) and elemental carbon (EC)) were measured at five sites in a heavily industrial region of Shenzhen, China in 2005. Results showed that PM10 concentrations exhibited the highest values at 264 μg/m3 at the site near a harbor with the influence of harbor activities. Sulfur exhibited the highest concentrations (from 2419 to 3995 ng/m3) of all the studied elements, which may be related to the influence of coal used as fuel in this area for industrial plants. This was verified by the high mass percentages of SO42-, which accounted for 34.3%-39.7% of the total ions. NO3-/SO42- ratios varied from 0.64-0.71, which implies coal combustion was predominant compared with vehicle emission. The anion/cation ratios range was close to 0.95, indicating anion deficiency in this region. The harbor site showed the highest OC and EC concentrations, with the influence of emission from vessels. Secondary organic carbon accounted for about 22.6%-38.7% of OC, with the highest percentage occurring at the site adjacent to a coal-fired power plant and wood plant. The mass closure model performed well in this heavily industrial region, with significant correlation obtained between chemically determined and gravimetrically measured PM10 mass. The main constituents of PM10 were found to be organic materials (30.9%-69.5%), followed by secondary inorganic aerosol (7.9%-25.0%), crustal materials (6.7%-13.8%), elemental carbon (3.5%-10.8%), sea salt (2.4%-6.2%) and trace elements (2.0%-4.9%) in this heavily industrialized region. Principal component analysis indicated that the main sources for particulate matter in this industrial region were crustal materials and coal/wood combustion, oil combustion, secondary aerosols, industrial processes and vehicle emission.     

含金属元素化合物和压力对工业污泥燃烧特性的影响

为了更好地利用工业污泥,有必要对它的燃烧特性进行研究,因而利用热重法研究了由3种典型的工业污泥按质量比1∶1∶1混合后的多组分试样在掺混含不同金属元素混合物、不同升温速率以及加压下的燃烧特性.实验结果表明,含金属元素化合物对污泥的燃烧能起到一定的催化作用,有助于改善工业污泥的着火性能,提高工业污泥的燃烧放热量和燃尽水平.含不同金属元素化合物对于污泥燃烧的催化机制和作用有所差异.实验中各种含金属元素化合物促进污泥燃烧过程的作用次序由大到小依次为:K2CO3、NaCl、Al2O3.随着压力的增大,污泥试样燃烧反应区间向低温区移动,各特征温度均呈下降趋势,综合燃烧特性指数有所提高;而随着升温速率的增大,污泥试样燃烧反应区间向高温区移动,各特征温度均有所增大,但综合燃烧特性愈好,对污泥燃烧越有利.     

采用含硫铁化学污泥作为反硝化电子供体进行焦化废水中总氮深度去除

城市污水处理和大部分的工业废水处理工艺的出水总氮普遍难以达标排放,基于进水水质的C/N值不稳定、提高回流比造成水力负荷增大、降低反应动力学并且耗能、投加有机碳源带来二次污染以及高污泥产率等问题,急需寻求一种节能降耗、操作简单的深度脱氮方法.对此,利用含硫工业废水预处理产生的含硫铁化学污泥作为固相电子供体进行自养反硝化深度脱氮,实验过程中,以焦化废水二级生物出水作为研究对象,考察脱氮性能、硫铁泥转变过程及微生物群落变化,求出废水深度脱氮新工艺的优化反应条件与效果范围.当进水NO_3~--N、NO_2~--N浓度分别是(74.54±0.57)mg·L~(-1)、(1.11±0.19)mg·L~(-1),水力停留时间为18 h时,对应出水浓度分别降低至(2.78±1.08)mg·L~(-1)、(2.87±0.71)mg·L~(-1);TON(NO_3~--N+NO_2~--N)去除率高达90.0%;NO_3~--N还原速率和NO_2~--N累积速率分别为12.06 mmol·(L·d)-1、7.74 mmol·(L·d)-1.结果表明,以副产物化学硫铁泥作为电子供体深度脱氮有潜在的工程应用价值,以水处理工艺过程中原位利用废物,解决部分富硫铁化学污泥后续处理问题,表现出资源化利用的综合特征.     

典型废矿物油中苯系物的污染特性及其再生利用中的迁移转化

分别对6种不同的废矿物油、废矿物油再生中的原料油、半成品油、成品油和废弃物中的苯系物(全称苯及衍生物,简称BTEX)污染特征进行了系统分析.结果表明,6种不同的废矿物油中,苯系物总含量大小为:废机油(3569.8 mg·kg~(-1))废淬火油(531.9 mg·kg~(-1))废铸造用油(314.8 mg·kg~(-1))废防锈油(96.5 mg·kg~(-1))废液压油(42.3 mg·kg~(-1))废润滑油(11.7 mg·kg~(-1)),这与苯系物的来源及油品的工作环境有关.再生利用过程中的原料及产品中,苯系物总含量大小为:半成品油(5516.2 mg·kg~(-1))成品油(2692.5 mg·kg~(-1))原料油(756.3mg·kg~(-1)),这与原料油催化裂解过程中新的苯系物的生成,以及半成品油吸附精制过程中部分苯系物被吸附有关.再生过程中产生的废弃物中,苯系物总含量大小为:酸渣(1368.9 mg·kg~(-1))废白土(382.1 mg·kg~(-1))沉淀油渣(145.3 mg·kg~(-1))废吸附沙(121.0 mg·kg~(-1))裂解残渣(25.7 mg·kg~(-1)),这与废矿物油再生处理工艺和方法有关.     

Comparison between inhibitor and uncoupler for minimizing excess sludge production of an activated sludge process

In order to study the minimization of excess sludge production, the reduction in the excess sludge production in the presence of an inhibitor and uncoupler was studied in this work. The experimental results show that such an addition could effectively reduce the production of excess sludge. With the energy uncoupling model established in this work, energy uncoupling coefficient (E _u) was used to evaluate the reduction in excess sludge production. The energy uncoupling coefficients in the presence of dinitrophenol (dNP), Zn²⁺, and Cu²⁺ was 0.75, 0.46, and 0.18, respectively. The analysis demonstrated that energy spilling occurred in the presence of dNP, and that dNP was an effective uncoupler for reducing the production of excess activated sludge without affecting the microbial respiration activity.     

基于酸化与Fenton试剂处理的焦化污泥脱水过程及其重金属迁移研究

焦化废水污泥作为典型的危险废物,含有氰类、酚类、稠环芳烃与多环芳烃等有毒成分,严重影响人类健康与生态环境安全,焦化污泥减量化是其处理处置中重要一环.针对焦化废水污泥高有机物、高油含量特点,采用酸化+Fenton试剂进行复合调理改性,改性后污泥毛细吸水时间(Capillary Suction Time,CST)、比阻(Specific Resistance to Filtration,SRF)分别达到51.2 s和0.043×10¹³ m·kg^-1,药剂投加量通过响应表面法(Response Surface Method,RSM)进行优化,在实验室板框脱水实验中得到30%硫酸投加量为37.8 mL·L^-1,FeSO₄、H₂O₂和生石灰投加量分别为47.93、34.29和143.21 mg·g^-1DS时,脱水后泥饼含水率为55.82%,滤液pH为6.66,达到污泥深度脱水目标.采用酸化+Fenton试剂复合处理可使焦化废水污泥有效减量化,其良好的深度脱水效果能为后续的无害化处置奠定基础,并有效降低处置费用.     

基于复配改性木质素磺酸铵的环保型木质材料的生命周期评价

利用改性木质素制备的木质材料其生产过程对生态环境有重要的影响.为探讨该环保型木质材料的可行性,利用Ga Bi 6.0软件,对基于复配改性木质素磺酸铵的环保型木质材料(HMIL/WF)进行生命周期评价,比较分析生命周期各生产环节的非生物资源耗竭、酸化效应、富营养化、全球变暖潜值、臭氧层破坏潜能以及光化学臭氧生成潜力等主要环境影响类型.结果表明:在HMIL/WF材料生命周期的3个子系统中,纤维制造子系统对各环境影响贡献值最大,此次是产品成型子系统,后期加工子系统对环境影响最小.全球变暖潜值是HMIL/WF材料环境影响的主要类型,占总环境影响值的73.09%,环境影响大小依次为全球变暖潜值、酸化效应、光化学臭氧生成潜力、富营养化、非生物资源耗竭和臭氧层破坏潜能.热能消耗的环境影响最为严重,占HMIL/WF材料生命周期总环境影响的44.77%.各生产环节的环境影响大小顺序依次为热能消耗、电能消耗、H_2O_2生产、木质素磺酸铵(AL)制备和运输阶段.热能消耗环节的全球变暖潜值、酸化效应、光化学臭氧生成潜力、富营养化和非生物资源耗竭的影响值为HMIL/WF材料生产各环节的最高值;运输阶段产生了最高的臭氧层破坏潜能.与传统中密度纤维板的生命周期环境影响潜值总值(4.71×10~(-9))相比,HMIL/WF材料的环境影响总值(4.22×10~(-9))减少了10.4%.     

采用热重分析法研究煤掺烧干污泥燃烧特性

利用热重分析法对干污泥和煤及二者混合样的燃烧特性进行了研究.结果表明,在空气介质、升温速率25℃/min、温度范围20~1000℃的情况下,干污泥分别在280℃、480℃出现2个失重峰,煤在500℃时出现1个失重峰.随着干污泥掺烧比增加,混合样失重速率峰值及最大燃烧速率值增大,出现温度提前.一定比例范围的干污泥掺烧可以改善煤的着火性能,有利于煤的稳定燃烧,燃料的可燃烧性指数增加,使燃烧特性改善,该指数介于干污泥和煤单一成分燃烧特性指数之间.     

中国生态工业园区废物交换系统的功能框架及原型开发

废物交换是生态工业园区的特征要素,其高级实现形式是废物交换网络平台。在综述国内外废物交换状况的基础上,分析了国内外废物交换模式的差异及其原因,指出信息交换成本、废物交换尺度及社会经济背景等差异决定了国外废物交换模式及网络平台不符合中国国情。针对国内现有废物交换系统运转不畅的现实,提出了适合中国国情的生态工业园区废物交换系统的功能定位及系统架构设计,并开发了废物交换原型系统。     

微生物利用食品废物合成聚羟基烷酸酯

为了降低聚羟基烷酸酯(PHAs)的生产成本,以麦芽、豆类、糖果、冰激凌、牛奶、芝麻油和食醋废物为底物,研究了产碱弧菌(Alcaligenes latus)、表皮匍萄球菌(Staphylococcus epidermidis)和活性污泥合成PHAs的工艺可行性和产物的物化性质.结果表明,通过两段式间歇补料发酵.3类微生物利用麦芽废物合成的聚羟基丁酸酯(PHB)产量最大,分别达细胞内含量的70.1%、16.0%和43.3%.A.latus适应食品废物开始细胞生长和PHAs合成的延迟短,在缺氮阶段合成PHB的产量、产率高.微好氧时,从芝麻油提取出的S.epidermidis可以合成分子量超过1×106的PHB.活性污泥可利用豆类废物合成聚羟基丁酸-羟基戊酸酯(PHBV)共聚物,其中羟基戊酸比例(HV%)占21%.多数食品废物适合合成具有不同物化性质的PHAs.PHAs产物的组分及物化性质受微生物种类、底物类型、发酵条件的影响.