Optimizing process parameters of palm oil bleaching on locally prepared animal bone–based activated carbon using response surface methodology

Adsorptive bleaching potentials of activated animal bone on palm oil was investigated. Palm oil was obtained locally from the mesocarp of oil palm fruits. The obtained palm oil was degummed, neutralized, and subjected to proximate analysis before bleaching. The animal bone–based activated carbon used as a bleaching material was locally prepared by cleaning, drying, carbonization, and chemical activation process. The prepared activated carbon (CBAC) was characterized using Fourier transform infrared, scanning electron microscopy, Braummer–Emmett–Teller, and x‐ray diffraction (XRD) methods. Bleaching of the prepared palm oil on CBAC was done at different process conditions. The characterization results of BET analysis show that CBAC has a surface area of 593.270 m²/g, micropore surface area 595.56 m²/g, micropore volume 0.212 cm³/g, Langmuir surface area 1.38e+04 m²/g, and adsorption energy 3.998 KJ/mol. XRD analysis indicates gypsum as the dominant mineral in the activated carbon sample. The CBAC efficiency of 75.14% was obtained for time/temperature interactions at 50 min/120°C while at 25 g/50 min dosage/time interactions an efficiency of 75.17% was obtained.     

硫化废气污泥活性炭净化处理技术研究

以污泥厂剩余活性污泥作为原料,采用KOH为活化剂制备污泥活性炭,探讨了活化温度及时间、热解温度、洗涤温度及方式在污泥活性炭制备过程中的最佳工艺条件。以品红吸附量及产率作为污泥活性炭的考察指标,采用单因素实验筛选出了制备污泥活性炭的最佳工艺条件,并对污泥活性炭脱硫剂的脱硫性能进行了实验研究。实验研究结果显示,烟气中O2、水蒸气含量的多少及脱硫温度的高低会影响污泥活性炭脱硫剂的脱硫性能。     

Magnetic composite prepared from palm shell-based carbon and application for recovery of residual oil from POME

Magnetic separation combined with adsorption by activated carbon has been found to be a useful method for removing pollutants. In this paper, the use of palm shell as a source of activated carbon for the removal and recovery of oil from palm oil mill effluent (POME) is studied. In the first part of the study, the properties of samples of activated carbon prepared from palm shell under a variety of different conditions were characterized for their hydrophobicity, surface areas and pore size distribution. The most effective of the activated carbon samples was prepared by impregnation with ZnCl(2) followed by combined physical/chemical activation under carbon dioxide flow at 800 °C. Four grams of these samples adsorbed 90% of the oil from 50 mL POME. In the second part, the palm shell-based carbon samples were given magnetic properties by the technique of iron oxide deposition. Ninety-four percent of the activated carbon/iron oxide composite containing the adsorbed oil could be extracted from the POME by a magnetic bar of 0.15 T. Four grams of the composite can remove 85% of oil from 50 mL POME and a total of 67% of the initial oil can then be recovered by hexane extraction. Powder X-ray diffractometry showed the presence of magnetite and maghemite in the activated carbon/iron oxide composite.     

Removal of mercury from aqueous solutions using activated carbon prepared from agricultural by-product/waste

Removal of mercury from aqueous solutions using activated carbon prepared from Ceiba pentandra hulls, Phaseolus aureus hulls and Cicer arietinum waste was investigated. The influence of various parameters such as effect of pH, contact time, initial metal ion concentration and adsorbent dose for the removal of mercury was studied using a batch process. The experiments demonstrated that the adsorption process corresponds to the pseudo-second-order-kinetic models and the equilibrium adsorption data fit the Freundlich isotherm model well. The prepared adsorbents ACCPH, ACPAH and ACCAW had removal capacities of 25.88 mg/g, 23.66 mg/g and 22.88 mg/g, respectively, at an initial Hg(II) concentration of 40 mg/L. The order of Hg(II) removal capacities of these three adsorbents was ACCPH > ACPAH > ACCAW. The adsorption behavior of the activated carbon is explained on the basis of its chemical nature. The feasibility of regeneration of spent activated carbon adsorbents for recovery of Hg(II) and reuse of the adsorbent was determined using HCl solution.     

Batch sorption dynamics and equilibrium for the removal of lead ions from aqueous phase using activated carbon developed from coffee residue activated with zinc chloride

Lignocellulosic materials are good precursors for the production of activated carbon. In this work, coffee residue has been used as raw material in the preparation of powder activated carbon by the method of chemical activation with zinc chloride for the sorption of Pb(II) from dilute aqueous solutions.The influence of impregnation ratio (ZnCl₂/coffee residue) on the physical and chemical properties of the prepared carbons was studied in order to optimize this parameter. The optimum experimental condition for preparing predominantly microporous activated carbons with high pore surface area (890 m²/g) and micropore volume (0.772 cm³/g) is an impregnation ratio of 100%. The developed activated carbon shows substantial capability to sorb lead(II) ions from aqueous solutions and for relative impregnation ratios of 75 and 100%, the maximum uptake is practically the same. Thus, 75% represents the optimal impregnation ratio.Batch experiments were conducted to study the effects of the main parameters such as contact time, initial concentration of Pb(II), solution pH, ionic strength and temperature. The maximum uptake of lead(II) at 25 °C was about 63 mg/g of adsorbent at pH 5.8, initial Pb(II) concentration of 10 mg/L, agitation speed of 200 rpm and ionic strength of 0.005 M. The kinetic data were fitted to the models of pseudo-first order and pseudo-second order, and follow closely the pseudo-second order model. Equilibrium sorption isotherms of Pb(II) were analyzed by the Langmuir, Freundlich and Temkin isotherm models. The Freundlich model gives a better fit than the others.Results from this study suggest that activated carbon produced from coffee residue is an effective adsorbent for the removal of lead from aqueous solutions and that ZnCl₂ is a suitable activating agent for the preparation of high-porosity carbons.     

Optimizing process parameters for the adsorption of phosphorus from synthetic wastewater on coconut shell based activated carbon

Activated carbon was prepared from coconut shell, an agricultural waste, for the removal of phosphorus from synthetic phosphorus‐containing wastewater. The activated carbon obtained from the coconut shell was characterized using Fourier‐transform infrared (FTIR) spectroscopy. Batch mode experiments were conducted to study the effects of pH, particle size, adsorbent dosage, and sorption time on the adsorptive potential of the prepared activated carbon. Response surface methodology was employed to study the interactions among the variables and to optimize the process conditions for the maximum removal of phosphorus using the coconut shell–based activated carbon (CNS). The characterization results from the FTIR showed the presence of variety of functional groups, such as ?OH, ?NH, C=O, C?H, C?N, CH₃, and CH₂, which explains the CNS's improved adsorption behavior on the colloidal particles. A maximum performance of 95.22% was obtained for CNS at the optimum conditions of adsorbent dosage = 1,000 milligrams (local variable), pH 2 (local variable), particle size = 0.2 millimeters (local variable), and sorption time = 4.2 hours (global variable).     

Application of sludge-based carbonaceous materials in a hybrid water treatment process based on adsorption and catalytic wet air oxidation

This paper describes a preliminary evaluation of the performance of carbonaceous materials prepared from sewage sludges (SBCMs) in a hybrid water treatment process based on adsorption and catalytic wet air oxidation; phenol was used as the model pollutant. Three different sewage sludges were treated by either carbonisation or steam activation, and the physico-chemical properties of the resultant carbonaceous materials (e.g. hardness, BET surface area, ash and elemental content, surface chemistry) were evaluated and compared with a commercial reference activated carbon (PICA F22). The adsorption capacity for phenol of the SBCMs was greater than suggested by their BET surface area, but less than F22; a steam activated, dewatered raw sludge (SA_DRAW) had the greatest adsorption capacity of the SBCMs in the investigated range of concentrations (<0.05 mol L^?1). In batch oxidation tests, the SBCMs demonstrated catalytic behaviour arising from their substrate adsorptivity and metal content. Recycling of SA_DRAW in successive oxidations led to significant structural attrition and a hardened SA_DRAW was evaluated, but found to be unsatisfactory during the oxidation step. In a combined adsorption–oxidation sequence, both the PICA carbon and a selected SBCM showed deterioration in phenol adsorption after oxidative regeneration, but a steady state performance was reached after 2 or 3 cycles.     

Adsorption of eosin dye on activated carbon and its surfactant based desorption

The performance of activated carbon has been investigated for the adsorption of eosin dye dissolved in water. Eosin is anionic in nature and highly toxic. The effects of initial dye concentration, contact time, pH and temperature on adsorption of eosin by a fixed amount of activated carbon (1.0 g/L) have been studied in batch and column mode. The equilibrium data are successfully fitted to the Freundlich adsorption isotherm. The adsorption rate data are successfully explained by a pseudo second-order kinetic model. Breakthrough curves for column adsorption have also been studied. The regeneration of spent carbon by desorbing the dye has been experimentally investigated applying a surfactant enhanced carbon regeneration (SECR) technique using both cationic and anionic surfactants. An empirical kinetic model for dye desorption from the commercial activated carbon (CAC) using different surfactant and desorption techniques, viz. change in pH, has been proposed. The comparison between the model and the experimental results is found to be satisfactory.     

LDO处理垃圾渗滤液中氮的实验研究

研究了复合金属氧化物（LDO）用于处理垃圾渗滤液中氮的可行性,并与传统吸附剂粉末活性炭（PAC）进行了比较,考察了投加量、振荡速度、吸附时间、吸附温度、pH等因素对处理效果的影响。结果表明,当垃圾渗滤液中总氮浓度为561mg/L、LDO投加量为6g/L、振荡速度为170r/min、吸附时间为60min、温度为25℃、pH值为11时,LDO对总氮的吸附量最高,达到41mg/g。在相同条件下,LDO对总氮的吸附量是PAC的2.5—3.5倍。     

Optimization of activated carbon production from empty fruit bunch fibers in one-step steam pyrolysis for cadmium removal from aqueous solution

The fast growth of the palm oil industry in Malaysia is associated with various waste products, namely the empty fruit bunches (EFB), which have a negative impact on the environment. Therefore, these wastes were utilized as a cheap raw material for the production of activated carbon (AC) with less energy consumption. One-step steam pyrolysis was used to produce AC from oil palm empty fruit bunch fibers (EFBF) by varying the operating parameters of temperature, steam flow rate, and activation time using two-level full factorial experimental design (FFD). Ten samples of AC were prepared and the optimized production conditions were chosen based on the ability to adsorb and remove cadmium. Physical activation comprised of carbonization for 30 min using nitrogen gas (N₂), followed by activation with steam at different flow rates (2.0, 3.0, and 4.0 ml/min), temperatures (600, 750, and 900°C) and times (15, 30, and 45 min). The AC sample produced at an activation temperature of 900°C with a steam flow rate of 2.0 ml/min and activation time of 15 min was selected as the best adsorbent with a total yield of 21.7%. It had adsorbed more than 97% of total cadmium from aqueous solution within 2 min of the contact time. Characterization of EFBF-based AC by SEM and BET surface area analysis had shown a good-quality adsorbent with highly active sites and well-developed pores with BET surface area of 635.16 m²/g. Experimental results indicated that the prepared AC from EFBF provide a promising solution in water and wastewater treatment.     

茄子秸杆活性炭对染料废水的吸附性能研究

以茄子秸秆为原料,ZnCl2为活化剂制备粉末状活性炭,主要研究了活性炭对染料废水的吸附性能;以活性红X-3B和酸性蓝RL为模型染料,考察了染料初始浓度、pH值、活性炭投加量和吸附时间等对染料脱色率的影响。结果表明,染料初始浓度和活性炭投加量对染料脱色率影响较大。初始浓度为300mg／L时,活性炭的最佳投加量分别为1g／L和1．4g／L;在最佳工艺条件下,脱色率分别在93％和98％以上,COD去除率分别为94．5％和86．4％,出水水质达到国家一级《纺织染整工业水污染物排放标准》（GB 4287—1992）。     

Removal of polycyclic aromatic hydrocarbons from aqueous solution on soybean stalk-based carbon

Soybean [ (L.) Merr.] stalk-based carbons were prepared by phosphoric acid activation at different carbonization temperatures. Characteristics of the prepared carbon, including specific surface area, iodine number, and amount of methylene blue sorption, were determined. Experiments on phenanthrene, naphthalene, and acenaphthene, as representatives of polycyclic aromatic hydrocarbons (PAHs), removal from aqueous solution by the prepared carbon were conducted at different levels of carbon addition. The results indicated that the specific surface area, iodine number, and amount of methylene blue sorption increased with an increase of carbonization temperature. The maximum values were observed at 700°C and were 287.63 m g, 508.99 mg g, and 90.14 mg g, respectively. The removal efficiencies of phenanthrene, naphthalene, and acenaphthene tended to increase with increasing carbon amounts and carbonization temperature. The optimal removal performance was obtained under the experimental conditions of carbon concentrations of 0.04 g 32 mL and carbonization temperature of 700°C, and the removal efficiencies of phenanthrene, naphthalene, and acenaphthene were 99.89, 100, and 95.64%, respectively. The performance of the prepared carbon was superior to that of commercial activated carbon. Additionally, for the same carbon concentrations, the removal efficiency of PAHs on prepared carbons followed the order: phenanthrene > naphthalene > acenaphthene. Results obtained from this work provide some insight into the reuse of an agricultural residue, and also provide a new application for the treatment of PAHs in contaminated water utilizing activated carbon prepared from agricultural residues.     

Development of activated carbon from Nerium oleander flower and their rapid adsorption of direct and reactive dyes

The present study investigates the thermally activated carbon derived from Nerium oleander flower which was used an adsorbent. Physicochemical properties of Nerium oleander flower carbon (NOFC) were characterized by scanning electron microscopy, X-ray diffraction, and Fourier transform infrared for the removal of DTB (Direct Turquoise Blue) and RR-HE7B (Reactive red–HE7B) dyes from aqueous solution. Adsorption studies were carried out with different pH, adsorbent dose, contact time, and initial concentration dye solution. Optimum conditions for maximum removal of DTB and RR-HE7B was achieved to be pH 2 for both dyes, adsorbent dose of 100 mg and equilibrium time of 35 and 60 min, respectively, for NOFC. The maximum adsorption capacity of NOFC was found to be 33.33 and 19.60 mg g^?1, respectively, for the removal of dye solution. The mechanism of adsorption was studied by using different kinetic models and isotherms. The results clearly showed that the NOFC adsorption was fitted to pseudo–first-order for DTB and pseudo–second-order for RR-HE7B. Equilibrium data were well fitted with both isotherm models. According to the results, NOFC can effectively remove DTB and RR-HE7B from aqueous solutions.     

Preparation and characterization of activated carbon from a new raw lignocellulosic material: Flamboyant (Delonix regia) pods

Activated carbons were prepared from flamboyant pods by NaOH activation at three different NaOH:char ratios: 1:1 (AC-1), 2:1 (AC-2), and 3:1 (AC-3). The properties of these carbons, including BET surface area, pore volume, pore size distribution, and pore diameter, were characterized from N₂ adsorption isotherms. The activated carbons obtained were essentially microporous and had BET surface area ranging from 303 to 2463 m² g⁻¹.¹³C (CP/MAS and MAS) solid-state NMR shows that the lignocellulosic structures were completely transformed into a polycyclic material after activation process, thermogravimetry shows a high thermal resistance, Boehm titration and Fourier-transform infrared spectroscopy allowed characterizing the presence of functional groups on the surface of activated carbons. Scanning electron microscopy images showed a high pore development. The experimental results indicated the potential use of flamboyant pods as a precursor material in the preparation of activated carbon.     

Application of 'waste' wood-shaving bottom ash for adsorption of azo reactive dye

The utilization of wood-shaving bottom ash (WBA) for the removal of Red Reactive 141 (RR141), an azo reactive dye, was investigated. WBA/H(2)O and WBA/H(2)SO(4) were made by treating WBA with water and 0.1M H(2)SO(4), respectively, to increase adsorption capacity. Adsorption of RR141 from reactive dye solution (RDS) and reactive dye wastewater (RDW) by WBA/H(2)O and WBA/H(2)SO(4) involved the BET surface area and pore size diameter. Properties of adsorbents, effect of contact time, initial pH of solution, dissolved metals and elution studies indicated that the decolorisation mechanism involved both chemical adsorption and precipitation with calcium ions. In addition, the WBA/H(2)SO(4) surface might contain sulphate-cation complexes that were specific to enhancing dye adsorption from RDW. The adsorption isotherm had a best fit by the Freundlich model. Freundlich parameters showed that WBA/H(2)O used more heterogeneous surface than WBA/H(2)SO(4) and activated carbon for RDW adsorption. A thermodynamic study indicated that RDW adsorption was an endothermic process. The maximum dye adsorption capacities of WBA/H(2)O, WBA/H(2)SO(4) and activated carbon obtained from a Langmuir model at 30 degrees C were 24.3, 29.9, and 41.5mgl(-1), respectively. In addition, WBA/H(2)O and WBA/H(2)SO(4) could reduce colour and high chemical oxygen demand (COD) of real textile wastewater. According to the difficulty in the elution study, it was an environmentally safe disposal of this waste. Therefore, WBA, a waste from combustion of wood shavings, was suitable to be used as an effective adsorbent for azo reactive dye removal.     

Adsorption of carbon dioxide using impregnated activated carbon promoted by Zinc

The effect of impregnation of activated carbon with Cr₂O and Fe₂O₃ and promotion by Zn²⁺ on its adsorptive properties of carbon dioxide was studied using a volumetric adsorption apparatus at ambient temperature and low pressures. Slurry and solution impregnation methods were used to compare CO₂ capture capacity of the impregnated activated carbon promoted by Zinc. The obtained adsorption isotherms showed that amount of CO₂ adsorbed on the samples impregnated by Cr₂O was increased about 20% in compare to raw activated carbon. The results also showed that Fe₂O₃ was not an effective impregnating species for activated carbon modification. Moreover slurry impregnation method showed higher CO₂ adsorption capacity in comparison with solution impregnation method. Samples prepared by co-impregnation of two metal species showed more adsorption capacity than samples impregnated by just one metal species individually. Washing the impregnated samples by metal oxide resulted in 15% increase in CO₂ adsorption capacities of activated carbons which can be attributed to the metal oxides removal covering the adsorption surface. Decreasing impregnation temperature from 95 to 25 °C in solution method showed a significant increase in CO₂ adsorption capacity. Sips equation was found a suitable model fitting to the adsorption data in the range studied.     

Determination of model parameters for zinc (II) ion biosorption onto powdered waste sludge (PWS) in a fed-batch system

Biosorption of zinc (II) ions onto pre-treated powdered waste sludge (PWS) was investigated using a completely mixed tank operating in fed-batch mode instead of an adsorption column. Experiments with variable feed flow rate (0.05-0.5 L h(-1)), feed Zn(II) ion concentrations (37.5-275 mg L(-1)) and amount of adsorbent (1-6 g PWS) were performed using fed-batch operation at pH 5 and room temperature (20-25 degrees C). Break-through curves describing variations of aqueous (effluent) zinc ion concentrations with time were determined for different operating conditions. Percent zinc removal from the aqueous phase decreased, but the biosorbed (solid phase) zinc ion concentration increased with increasing feed flow rate and zinc concentration. A modified Bohart-Adams equation was used to determine the biosorption capacity of PWS (q'(s)) and the rate constant (K) for zinc ion biosorption. Biosorption capacity (q'(s)=57.7 g Zn kg(-1) PWS) of PWS in fed-batch operation was found to be comparable with powdered activated carbon (PAC) in column operations. However, the adsorption rate constant (K=9.17 m(3) kg(-1) h(-1)) in fed-batch operation was an order of magnitude larger than those obtained in adsorption columns because of elimination of mass transfer limitations encountered in the column operations. Therefore, a completely mixed tank operated in fed-batch mode was proven to be more advantageous as compared to adsorption columns due to better contact between the phases yielding faster adsorption rates.     

Utilization of waste product (tamarind seeds) for the removal of Cr(VI) from aqueous solutions: Equilibrium, kinetics, and regeneration studies

In the present study, an adsorbent was prepared from tamarind seeds and used after activation for the removal of Cr(VI) from aqueous solutions. The tamarind seeds were activated by treating them with concentrated sulfuric acid (98% w/w) at a temperature of 150 °C. The adsorption of Cr(VI) was found to be maximum at low values of initial pH in the range of 1–3. The adsorption process of Cr(VI) was tested with Langmuir, Freundlich, Redlich–Peterson, Koble–Corrigan, Tempkin, Dubinin–Radushkevich and Generalized isotherm models. Application of the Langmuir isotherm to the system yielded a maximum adsorption capacity of 29.7 mg/g at an equilibrium pH value ranging from 1.12 to 1.46. The adsorption process followed second-order kinetics and the corresponding rate constants obtained were 2.605 × 10⁻³, 0.818 × 10⁻³, 0.557 × 10⁻³ and 0.811 × 10⁻³ g/mg min⁻¹ for 50, 200, 300 and 400 mg/L of initial Cr(VI) concentration, respectively. The regenerated activated tamarind seeds showed more than 95% Cr(VI) removal of that obtained using the fresh activated tamarind seeds. A feasible solution is proposed for the disposal of the contaminants (acid and base solutions) containing high concentrations of Cr(VI) obtained during the regeneration (desorption) process.     

Use of magnesia for boron removal from irrigation water

The risk of B phytotoxicity due to high levels of B in irrigation water can be avoided by removing B from the water, before its use, through adsorption on certain adsorbents, such as magnesia (industrial MgO), if the latter can be proven to be an effective and easy to handle means for B removal. In addition, if such a material is applied as a fertilizer after its use and the adsorbed B is easily released into the soil solution, B phytotoxicity could constitute a potential hazard. The objectives of this work were to: (a) establish the optimum working conditions (equilibration time, solution to adsorbent ratio, and particle size of the adsorbent) for B adsorption, (b) assess the magnitude of B adsorption by magnesia, both in capacity and intensity terms, as well as the influence of temperature, (c) study B desorbability from magnesia, spiked with B at two rates, 5 and 0.5 mg g(-1), and (d) compare the results from b and c to those obtained using reagent grade MgO. The results showed that the time to achieve equilibrium depended on the B concentration of the external solution and ranged from 6 h (for B /= 50 mg L(-1)). The percentage of B adsorbed decreased as the volume of external solution to adsorbent increased and a working ratio of 50:1 was selected. For magnesia, B adsorption was particle size dependent with the smallest fraction (<0.1 mm) sorbing more B than the other three fractions studied (0.1-1.0, 1.1-2.0, 2.1-4.0 mm). Boron adsorption was conducted under strongly alkaline pH (10.3 +/- 0.2 and 10.4 +/- 0.1 for the reagent and magnesia, respectively) and increased with temperature. Both adsorbents exhibited a high B adsorption capacity (Langmuir maximum values were 5.85 +/- 0.39 and 4.45 +/- 1.31 mg B g(-1) for the reagent and magnesia, respectively) comparable to other metal oxides. However, the reagent grade MgO seemed to be superior to magnesia in terms of capacity and strength of B retention. This superiority of the reagent was attributed to its greater surface area (34.7 compared with 5.8 m(2) g(-1) for magnesia) and to its conversion to Mg(OH)(2) during the adsorption process, whereas magnesia remained unaltered, as was evident from X-ray diffractograms. Based on this data, magnesia seems to be an effective means for removing excess B from irrigation water, particularly if a material of fine particle size is used. Boron desorbability after 240 h of desorption time was more pronounced for magnesia reaching up to 55 and 60% of the amount of B added, at the spiked rates of 5 and 0.5 mg g(-1), respectively. Although these figures indicate that approximately half of the amount of B added remained adsorbed, they cannot be easily extrapolated to field conditions, and if B-laden magnesia is applied to soils, the possibility of B phytotoxicity cannot be excluded.     

Preparation of novel activated carbons from H2SO4-pretreated corncob hulls with KOH activation for quick adsorption of dye and 4-chlorophenol

Corncob hull was immersed in 25 wt% H(2)SO(4) and was carbonized in an oven at 290 °C for 2h to obtain the char. The char was then activated for 1h at 780 °C by KOH at weight ratio of KOH/char of 2.5, 3.0, and 3.5. SEM photos of the carbons revealed that the cell wall of corncob hull was etched into thin film structure. It was shown that the adsorption isotherms of methylene blue and 4-chlorophenol on the carbons were well fitted by the Langmuir equation. Moreover, the adsorption kinetics could be satisfactorily described by the Elovich equation. The normalized standard deviations are less than 2.8%. The high fraction of adsorption amount adsorbed within 1 min to that at saturation demonstrated the advantage of the prepared activated carbons. The fraction of adsorption amount within 1 min to that at saturation (q(1)/q(mon)) for the adsorption of 4-CP is high up to 0.807. Such quick adsorption behavior was mainly attributed to the presence of the thin film structure of carbons.