矿井风机叶片磨损机理与抗磨技术研究进展

从固体颗粒冲击叶片和气固两相流动过程两个方面论述矿井风机叶片磨损机理和规律,分析各种冲蚀磨损理论的优缺点,进而归纳出影响矿井风机叶片磨损的各种因素,其中材料硬度、颗粒特性、冲击速度和冲击角度对叶片磨损影响较大。分析矿井风机叶片多种抗磨防护技术原理并指出:冲蚀磨损机理研究应从宏观的力学分析深入到磨粒与材料的微观和宏观组织相互作用;深入研究动力学机理,将材料单纯的抗磨与抗冲击缓冲相结合;进一步应用数值计算和实验测试方法,提高流场磨粒速度和冲击角时空分布的预测计算精度。从而设计开发出耐磨弹性梯度材料、耐磨新材料和新涂层材料。     

高速气固两相流作用下的煤化工管材冲蚀磨损行为研究

为解决煤化工业中节流阀突扩口高速气固两相流对管壁材质的冲蚀磨损问题,利用基于激波管原理驱动的气固两相流冲蚀实验装置,试验研究冲击角度、温度对煤化工管材(10#、AISI304)的冲蚀磨损规律。研究结果表明:10#、AISI304管材的冲蚀率将随着冲击角度的增加而先增大后减小;室温下,10#、AISI 304钢的最大冲蚀率均出现在15°~30°区间;随着温度的升高,10#的最大冲蚀率出现在30°~45°区间,AISI304最大冲蚀率出现在30°。10#在30°,45°冲击角度下冲蚀磨损率会随温度上升显著上升,在15°冲击角度下冲蚀磨损率反而会随温度上升而下降。AISI 304在15°,30°,45°冲击角度下,冲蚀磨损率均会随温度上升而上升;在特定条件下,10#管材的冲蚀性能将优于AISI304。     

钢板预处理流水线防尘毒效果好

过去,我厂油漆车间在船体合龙后对船体钢板进行的除锈、涂漆加工,长期采用手工操作,高空作业多,劳动强度大,操作环境恶劣,尘毒含量都大大超过国家规定的卫生标准。为了改变这种状况,我们于1973年建成了一项工艺先进、生产效率较高、防尘防毒较好的自动化钢板运输、除锈、防腐联动线(简称钢板预处理流水线),并在1975年正式投入使用。它取代了人工除锈、涂漆,变船体合龙后除锈涂漆为船体加工前钢板除锈喷漆,具有简化工艺,提高工效,改善作业条件,减轻劳动强度,提高产品质量,安全可靠等优点。 这条流水线全长91米,由钢板较正吊运、辊道输送、抛…     

加砂压裂中固体支撑剂对压裂管道的冲蚀磨损研究

为研究压裂高压管汇在大排量携砂液输送过程中的管壁冲蚀磨损问题,应用CFD方法及Fluent软件,建立了高压管汇主要管件三通管的冲蚀模型,基于数值模拟计算研究了冲蚀发生机理及位置,探讨了高压管汇的冲蚀特点。结果表明:压裂液流动方向变化区域存在严重的冲蚀现象,如主管与支管连接处;三通主管下游段,内壁冲蚀主要是来自支管的固体支撑剂在运动方向改变时对内壁低角度切削;管汇里越靠近井口的三通因为压裂液流量增加,主管下游段两侧冲蚀越严重。该研究结果可为管汇设计制造、关键部位检测等提供技术参考。     

磨料形状对磨料气体射流冲蚀性能的影响研究

为明确磨料形状对高压磨料气体射流冲蚀效果的影响规律,基于LS-DYNA数值分析了磨料冲蚀靶体应力分布,根据横向裂纹和纵向裂纹建立了考虑磨料球形度的磨料射流冲蚀体积计算模型;分析了磨料形状的球形度,通过高压磨料气体射流破岩实验得出了磨料形状对冲蚀体积影响规律;对比分析理论计算结果和实验数据,验证计算模型吻合度较高,模型数学形式简单,且具有较好的工程适用性;结合理论分析和实验结果得出,磨料形状对冲蚀效果具有显著影响,随磨料球形度的增大,冲蚀体积呈指数增加;在相同冲蚀粒子数以及冲击动能情况下,磨料粒子球形度越高,棱角越尖锐,冲蚀体积越大。为高压磨料气体射流的磨料优选提供理论依据,冲蚀性能预测提供简易算法。     

石化压力管道冲蚀失效数值模拟及影响因素分析

以镇海REAC出口压力管道系统碳钢弯管为例,结合冲蚀失效机理,建立冲蚀失效流固耦合数理模型。利用数值模拟技术分析腐蚀产物保护膜与多相流动之间的交互作用,揭示弯管内壁剪切应力分布及保护膜主位移、应力、应变的分布规律,研究石化压力管道系统冲蚀失效过程;结合现场测厚数据验证有限元分析软件流固耦合数值模拟方法的可靠性;并进一步对比分析了流体流动特性、管件结构特性等特性参数对冲蚀的影响。为石化压力管道输送系统的冲蚀失效分析、结构优化设计、RBI和定期检验测厚定位、寿命预测、风险评估等安全保障研究提供理论依据和分析手段。     

防火树种阻火特性的实验研究

以木荷作为防火树种 ,首先利用热重装置分别研究了其树干和枝叶的热解失重过程 ,从得到的热重曲线TG、DTG中发现 ,伴随着温度的升高 ,试样发生了三次失重高峰 ,并且 5 0 0℃时的残留物不及其初始重量的 10 %。然后在燃料床上以松针为燃料 ,分别模拟了 2 0°和 30°等小坡度情况下地表火的蔓延过程 ,通过分析热电偶记录下来的温度场分布 ,研究了火蔓延过程中防火树种在火焰和坡度作用下的阻火特性和阻火机理 ,结合其热解特性的研究 ,论证了水分析出是防火树种发挥阻火性能的关键因素 ,得到一些对生物防火技术研究有用的结论 ,为更好的利用和发展生物防火技术来预防和控制大规模森林火灾提供了理论基础。     

页岩气压裂弯管中液固两相流冲蚀磨损的数值模拟

为了研究超高压水力压裂下支撑剂颗粒进入弯管后冲蚀磨损区域的变化特性。基于液-固两相流理论、Fluent冲蚀模型建立弯管冲蚀模型,结合弯管内流场分析颗粒运动轨迹,引入斯托克斯数（St）探究冲蚀磨损区域变化,并进行数值分析。研究结果表明:弯管中冲蚀磨损发生区域有5处,主要严重区域有3处,弯管流场会改变固体颗粒数量及对壁面冲击动能与运动轨迹,St变化会明显引起冲蚀磨损区域的规律性变化;随着St从0~1至St>1变化,弯管段内壁面外侧（液体进入弯管后的正对区域）与直管段靠近弯管段的侧方区域的冲蚀磨损情况呈现“此消彼长”的规律性差异;管径越小,最大冲蚀速率的增长幅度越明显,增大管径,是减小冲蚀磨损的有效途径。研究结果对压裂弯管的改进设计及管道安全防护具有指导作用。     

出口角度对防烟空气幕防烟效果影响的数值模拟

利用火灾动力学模拟软件FDS,以四川消防研究所高层实验塔二层为原型,模拟在不同防烟空气幕出口角度情况下高层建筑前室烟气运动情况,获得在其他条件不变情况下,空气幕运行时的最佳出口角度。试验结果表明:空气幕角度为5°及20°时,模拟试验后期烟气基本突破了空气幕蔓延至前室内,而当出口角度为10°和15°时防烟效果较好,且15°时防烟效果优于10°,故推荐空气幕运行时的最佳出口角度为15°。     

不同接触条件下爆源爆炸对钢板破坏影响的试验研究北大核心CSCD

为明确钢板在爆炸冲击载荷作用下的响应结果,开展了爆源与钢板在不同接触条件下的爆炸试验,探究了钢板与爆源直接接触及其与爆源间隔多孔介质接触时,不同药量爆源爆炸对钢板的影响,主要分析了钢板与爆源接触面和背面的破坏形态,并对爆源爆炸作用下钢板的破坏过程进行了推测,最后对破坏部位样品进行了扫描电镜检测和金相检测分析。结果表明:爆源与钢板直接接触爆炸时,钢板接触面会形成与爆源接触部分形状相同的圆形凹坑,背面会形成圆形的层裂断面,后续冲击波使钢板破坏处穿孔;爆源与钢板间隔多孔介质爆炸时,钢板接触面出现轻微凹陷,背部形成层裂断面;爆源爆炸使钢板发生断裂的方式为准解理断裂,钢板的金相组织在爆炸过程中受到的影响非常微小。     

前混合式磨料射流清洗油管涂料的实验研究

研究结果表明，前混合式磨料射流清洗油管涂料的清洗效率随喷嘴直径的增大而增大，喷距、喷射角和颗粒直径最佳参数值分别为１５０ｍｍ、１２０℃（或６０℃）和０．８ｍｍ。     

Thermal effects of a sonic jet fire impingement on a pipe

Although the effects of jet fires are often limited to rather short distances, if their flames impinge on a pipe or a vessel collapse can occur in very short times. In such cases, the heat flux on the affected equipment is very high and wall temperature can increase very rapidly. This can happen in parallel pipelines, if a release occurs and impinges on another one. Nevertheless, jet fire impingement has been scarcely studied. In this communication the results obtained from an experimental set-up are presented. Sonic jet fires impinged on a pipe containing stagnant air or water. The temperatures of the flames impinging on it were measured for the worst case (flame front-bright zone), as well as the evolution with time of the pipe wall temperature at different locations. Initial temperature increases up to around twenty °C/s were registered for the air inside, with maximum values of up to 600 °C reached in 2.5 min, and 800 °C in approximately 9 min. In the case of pipe containing water, in the zone of the wall in contact with the liquid the heating rates were much lower, the maximum temperature reached being up to approximately 150 °C. From the temperatures of the jet flames and of the pipe, the heat fluxes reaching the pipe and the corresponding heat transfer coefficients were obtained. The results obtained emphasized that safe distances are essential in pipelines, together with fire proofing and other safety measures.     

转炉钢渣热闷技术在济钢的开发应用

通过对转炉渣在闷渣池内的集中喷淋水,并合理调整喷水压力、流量、闷制冷却时间,充分利用钢渣余热,使钢渣通过闷渣工艺处理后全部粉化.一方面彻底消除钢铁企业钢渣放炮事故的安全隐患;另一方面有效降低了钢渣粉尘导致的环境污染,为职工创造良好的工作环境.并可采取对粉化渣进行磁选工艺,能够提高钢渣二次利用率、渣中金属回收率,为企业降低成本、实现循环经济创造条件.     

Numerical simulation of LNG dispersion under two-phase release conditions

The use of LNG (liquefied natural gas) as fuel brings up issues regarding safety and acceptable risk. The potential hazards associated with an accidental LNG spill should be evaluated, and a useful tool in LNG safety assessment is computational fluid dynamics (CFD) simulation. In this paper, the ADREA-HF code has been applied to simulate LNG dispersion in open-obstructed environment based on Falcon Series Experiments. During these experiments LNG was released and dispersed over water surface. The spill area is confined with a billboard upwind of the water pond. FA1 trial was chosen to be simulated, because its release and weather conditions (high total spill volume and release rate, low wind speed) allow the gravitational force to influence the cold, dense vapor cloud and can be considered as a benchmark for LNG dispersion in fenced area. The source was modeled with two different approaches: as vapor pool and as two phase jet and the predicted methane concentration at sensors' location was compared with the experimental one. It is verified that the source model affect to a great extent the LNG dispersion and the best case was the one modeling the source as two phase jet. However, the numerical results in the case of two phase jet source underestimate the methane concentration for most of the sensors. Finally, the paper discusses the effect of neglecting the ?9.3° experimental wind direction, which leads to the symmetry assumption with respect to wind and therefore less computational costs. It was found that this effect is small in case of a jet source but large in the case of a pool source.     

金川公司龙首矿LSK—3型矿用火箭弹的研制与实践

矿用火箭弹用于地下矿山溜井堵结的处理。其原理是把矿山常用爆破材料制成发射型爆破器材，能在断面小、深度大的溜井中发射到堵结处进行爆炸轰击疏通。该火箭弹在加工、运输、使用的过程中，必须保证绝对安全，在整个过程中除点火升空处于激发态，其余过程均为安全态。目前已形成钢塑结合的一级和两级发射的系列产品。     

Modelling breakdown of industrial thermal insulation during fire exposure

The aging of many of the installations in the oil and gas industry may increase the likelihood of loss of containment of flammable substances, which could lead to major accidents. Flame temperatures in a typical hydrocarbon fire may reach 1100–1200 °C, which are associated with heat flux levels between 250 and 350 kW/m². To limit or delay the escalation of an initial fire, passive fire protection (PFP) can be an effective barrier. Additionally, both equipment and piping may require thermal insulation for heat or cold conservation. Previous studies have investigated whether thermal insulation alone may protect the equipment for a required time period, e.g., until adequate depressurization is achieved. The present study entails the development of a numerical model for predicting the heat transport through a multi-layer wall of a distillation column exposed to fire. The outer surface is covered by stainless-steel weather protective cladding, followed by PFP, thermal insulation, and finally an inner column of carbon steel of variable thicknesses. The model for the breakdown of thermal insulation is based on observed dimensional changes and independent measurements of the thermal conductivity of the insulation after heat treatment. The calculated temperature profiles of thermally insulated carbon steel during fire exposure are compared to fire test results for carbon steel with thicknesses of 16, 12, 6 and 3 mm. The model's predictions agree reasonably well with the experiments. The degradation of the thermal insulation at temperatures above 1100 °C limits its applicability as fire protection, especially for low carbon-steel thickness. However, the model predicts that adding a 10-mm layer of more heat-resistant insulation (PFP) inside the fire-exposed cladding may considerably extend the time to breakdown of the thermal insulation.     

Experimental investigation of the lower flammability limit of volatile liquid fuel-aluminum powder mixtures in air

Aluminum powder was always chosen as an additive to improve the explosive performance. In this work, experiments were performed to investigate the lower flammability limit (LFL) of volatile liquid fuel-aluminum powder mixtures using a 20 L closed spherical stainless steel vessel at a temperature of 20 °C (293 K) and 40 °C (313 K). The volatile liquid fuels tested in the work were diethyl ether (DEE), epoxypropane (PO), n-pentane and n-hexane. DEE, PO and n-pentane are in the liquid phase at room temperature and can easily transition to the gas phase at 40 °C (313 K). Through a series of experiments carried out, it was found that the change in phase would affect the interaction between the components. Aluminum powder always has an inhibitory effect on the flammability of the mixtures when it is mixed with gas-phase fuels. The inhibition effect was most obvious when the aluminum powder concentration reached 200 g/m³. While the interaction between aluminum powder and liquid-phase volatile fuels was promotion and was influenced by the component proportion and the type of the volatile fuels.     

Strain hardening effect of CF8M stainless steel in the environment fatigue test under pressurized water reactor condition

To develop a fatigue design curve of cast stainless steel CF8M that has been used in piping material of nuclear power plants, a low cycle fatigue tests were conducted in the environment of a pressurized water reactor at 15 MPa and 315 °C. Cylindrical solid fatigue specimens were used for the strain-controlled environmental fatigue tests. Fatigue life was measured in terms of the number of cycles with the variation of strain amplitudes at 0.04%/s strain rate. This paper focuses on the characteristics of the cyclic strain hardening effect caused during environment fatigue tests of the CF8M cast stainless steel. The process and method of correcting fatigue test data in this paper would be so useful to produce reliable data of environmental fatigue curves for the material in operating condition of high pressure and high temperature water environments.     

武钢循环冷却水钢管腐蚀的原因及其对策

针对武钢循环冷却水系统部分钢管腐蚀,造成管管漏水,严重影响正常生产的问题.探讨了钢管产生腐蚀的原因及其对策.近2年,通过实施减缓循环冷却水钢管腐蚀的对策,取得了明显的效果.