Developing a fuzzy linear programming model for locating recovery facility in a closed loop supply chain

In this research a closed loop supply chain is designed which incorporates reverse logistics and forward logistic system simultaneously. In the design of reverse logistic system, recovery options are embedded in traditional supply chain for treating returned products. The recovery system includes collection centres, remanufacturing plants and disposal centres. Since the product return is supply driven, there is an uncertainty about it. In the proposed configuration for closed loop supply chain, the optimised configuration for supply chain in terms of locating recovery plants is developed. Accordingly, a fuzzy mixed integer linear programming model develops to deal with the uncertainty of returning products by customers. A general-purpose solver (LINGO 8.0) and a Meta heuristic approach (genetics algorithm) are implemented to solve the proposed model. The answers are compared by defining indexes and then the optimal answer, configuration and variables are identified. This solution will suggest a new design of supply chain network in which waste of materials is minimised and the new raw materials are necessary only when the used products may not be recovered by recovery options.     

A hybrid model for remanufacturing facility location problem in a closed-loop supply chain

Traditional supply chain design is merely based on the open loop or forward flow of materials, neglecting reverse flow for recovery of materials despite the recent concerns of customers and governments about environmental and production cost reductions. New supply chain design should be closed loop which implements traditional supply chain concepts with reverse flow or a material recovery system to reduce production cost and enhance customer satisfaction about environmental consciousness and to meet legal requirements. In our research, we designed a closed-loop supply chain which consists of recovery options such as collection centres and remanufacturing plants (reverse flow) in addition to traditional supply chain tiers (forward flow), and tried to find the best location for these facilities in a discrete space based on decision makers' opinions. Since there are uncertainties about decision parameters in an uncapacitated facility location problem, we implemented the fuzzy TOPSIS method to solve the location decision problem and find the best place to locate a remanufacturing facility.     

Design for environment as a tool for the development of a sustainable supply chain

In this work, design for environment (DfE) methodologies have been used as a tool for the development of a more sustainable supply chain. In particular by combining life‐cycle assessment (LCA) techniques and by using the quality function deployment (QFD) multi‐criteria matrices, an ‘environmental compromise’ can be reached. In this work, the QFD matrices have been developed in a new way using an iterative process that involves the whole supply chain starting from the product life‐cycle, taking into consideration the machines that make the product and their components. This methodology is compatible with the requirements of the various stakeholders, suppliers, manufacturers and clients, involved in the supply chain. To assess the validity of the proposed approach a specific supply chain was studied concerning packaging systems for liquid food substances (beverage cartons). Firstly all the stages which are most critical from the environmental point of view in the supply chain of packaging systems were identified and assessed. The starting point for the analysis of environmental aspects and impacts which characterise the supply chain was LCA, which proved to be useful for the identification and the environmental assessment of the various stages in a packaging system. Through the use of ‘iterative QFD’ it is possible to arrive at a definition of the engineering characteristics of all the machinery which is involved in the supply chain. In particular in this work the authors have tried to identify the critical points in the design of those machines which either make the beverage cartons or are involved in the filling process.     

A new coordinating model for green supply chain and batch delivery scheduling with satisfaction customers

Environment, Development and Sustainability - Scheduling an integrated, detailed SC (supply chain) at the operational level is a crucial aspect of SCM (supply chain management). Simultaneous...     

Eco-design practices towards sustainable supply chain management: interpretive structural modelling (ISM) approach

Due to increasing emphasis on sustainable practices, many organisations have attempted to leverage their supply chain performance towards balancing triple bottom line dimensions (economic, environmental and social perspectives). This paper, therefore, determines the priorities of sustainable supply chain management focusing on eco-design. Interpretive structural modelling (ISM) and Matriced’ Impacts Croise’s Multiplication Appliquée a UN Classement (MIMAC) are used to identify the hierarchical structure of the relationships among eco-design dimensions, and to analyse characteristics power of each dimension on supporting eco-design practices. The relationships and characteristics power of each dimension are used to determine indicators that are effective in enhancement of eco-design practice, evaluated through sustainable supply chain performance. Results indicate that product deployment is an important approach for improving eco-design practice towards sustainable supply chain management. This emphasises the purpose and impact of eco-design on sequential supply chain activities at deployment phase. Further research is required to make an overall assessment of eco-design practices across range of manufacturing industries, given the current research is based on inputs from a limited number of experts of selected organisations.     

A proposed framework to assess upstream supply chain sustainability

There are few methods that are suitable for assessing the sustainability of companies and supply chains in an integrated way, taking into consideration the economic, social and environmental dimensions. This paper proposes a framework for assessing the sustainability of individual companies and their corresponding upstream supply chain. The framework consists of a set of steps to evaluate the sustainability of both the individual company and their upstream supply chain. The linear aggregation technique is suggested to combine the set of indicators from the economic, environmental and social dimensions of sustainability into a unique value, giving rise to a composite index for the company and corresponding supply chain. The proposed framework represents a contribution in the area of index construction and could be used as a valuable component of sustainability reporting and sustainability management practices. It also represents an important benchmarking tool, offering managers the possibility of identifying the supply chain partners that are best and worst performers in terms of sustainability while at the same time making it possible to improve company performance. Managers can adjust their company’s behaviour according to their sustainability index score and improve economic, social and environmental performance.     

浅析供应链、价值链理论的发展与价值型企业的特征

本文在阐述供应链、价值链理论发展的基础上，进一步分析了供应链与价值链的联系与区别，指出基于建立企业长期竞争优势的“价值型企业”与传统的“经济型企业”的区别。并提出价值型企业四个方面的主要特征，即，追求“创造价值“和“利润”双重目标；善于构造“企业生态”；追求与自然生态的互利共生；努力使企业成为“学习型组织”等。     

The study of production and inventory policy of manufacturing/remanufacturing environment in a closed-loop supply chain

The life cycle of electronic and electrical equipment has been ruthlessly shortened due to the rapid promotion of new products. Such a phenomenon has thereby resulted in serious environmental pollution and damages to the natural ecology. In order to reduce electronic wastes and increase recycling products, a manufacturing/remanufacturing simulation model was constructed through a series of inventory management policies. The model included the use of the traditional supply chain structures for the forward movement of goods to consumers, as well as a number of specialised operations required to perform reverse supply chain activities. Such a model took into account all the supply chain members such as the suppliers, manufacturers, logistics centres and customers at the same time. Finally, a case study on the application of the model was conducted.     

Sustainable supply chain network design: a multicriteria perspective

In this paper, we develop a rigorous modelling and analytical framework for the design of sustainable supply chain networks. We consider a firm that is engaged in determining the capacities of its various supply chain activities, i.e. the manufacturing, storage and distribution of the product to the demand locations. The firm is faced with both capital costs associated with constructing the link capacities and the links' operational costs. Moreover, the firm is aware of the emissions generated associated with the alternative manufacturing plants, storage facilities and modes of transportation/shipment, which may have different levels of emissions due, for example, to distinct technologies of, respectively, production, storage and transportation. The firm is assumed to be a multicriteria decision-maker who seeks to not only minimise the total costs associated with design/construction and operation, but also to minimise the emissions generated, with an appropriate weight, which reflects the price of the emissions, associated with the various supply chain network activities. We provide both the network optimisation modelling framework and an algorithm, which is then applied to compute solutions to a spectrum of numerical sustainable supply chain design examples in order to illustrate our approach.     

Minimising transportation in manufacturing supply chains

The movement of raw material, work-parts and bought-out components is an essential aspect of modern-day global manufacturing systems. It is also an expensive, non-value adding and pollution-generating activity with many undesirable consequences. These manifest themselves not only in terms of the immediate cost of transportation between suppliers, manufacturers and customers but also in the consequential effect this movement has on human health and the environment. Accordingly, modern manufacturing supply chains should be designed with great care to minimise the amount of movement required both internally within a manufacturing facility's production system and externally between the supplier, manufacturer and customer. In so doing, a good supply chain design minimises the costs associated with the transportation of goods along with the effect this has on the environment. In complex supply chains, however, minimising overall transportation movement for large sets of components is no easy task. Consequently, the contribution contained in this paper seeks to outline a technique whereby an initial supply chain design solution which does so can be identified. The method is explained in the first instance via a straightforward material movement example. The resulting solution is subsequently modified to indicate its application in the context of temporal supply chain design. By utilising this approach, the article emphasises the importance of obtaining a solution that minimises transportation movement within the supply chain together with the practical effects of doing so on flexibility, cost and environmental pollution. In addition, the work required for further development of this technique is outlined and finally suitable conclusions are drawn.     

Closed-loop supply chain system with energy,transportation and waste disposal costs

Energy usage and consumption play important and strategic roles in modern manufacturing, inventory and logistics systems. The literature on inventory models for closed-loop supply chains reveals that, for no clear reasons, energy costs were ignored along with transportation and disposal costs. This paper introduces a closed-loop supply chain model that considers the economic value and energy content of products. It also offers a novel framework for studying lot-sizing policies of production processes in that context. Thus, a mathematical model for a closed-loop supply chain system with energy, transportation and disposal costs is developed. Numerical examples are provided with their results discussed. The developed model was also compared to that of Richter (1996) to stress the importance of accounting for the three noted costs. The numerical results emphasise that accounting for energy, transportation and disposal costs in supply chain modelling increases the sustainability of a production-inventory system due to the strong interdependence of the three costs on one hand, and their relationship to the environment on the other hand.     

绿色供应链管理：企业经营管理的趋势

在供应链的各个阶段中从原材料获取到产品的制造、运输、使用过程都会产生废弃物,对环境造成严重的污染,威胁人类的健康和生态系统系统。为此,本文提出了以供应链管理的概念,并讨论了它的主要内容以及实施绿色供应链管理的应用前景。     

Reverse logistics network design: a conceptual framework for decision making

Reverse logistics play a significantly increased role in supply chains. Producers are incorporating reverse logistics into their supply chain design because of governmental legislation, economic benefits from product recovery, and customers' demands for better environmental practices. Motivated producers face two main challenges in reverse logistics network design: (1) how do you build product recovery activities into traditional forward logistics networks? and (2) how do you manage the impact of uncertainty in the reverse logistics supply chain? Moreover, producers need to consider many tradeoffs leading to efficient network design. Published case studies have discussed these tradeoffs, and we describe a framework to evaluate these tradeoff considerations. We then apply the framework to three new case studies: medical device refurbishing, municipal e‐waste recycling, and carpet fibre recycling.     

A multi-path routing-inventory problem for a closed-loop supply chain considering the heterogeneous fleet of vehicles

In this paper, the inventory-routing problem is studied for a closed-loop supply chain. This closed-loop supply chain considers suppliers, manufacturers, whole-sellers, and disposal centers. To formulate this problem, a mixed integer linear programming model is proposed. This mathematical model minimizes the total costs of the supply chain, including the fixed and variable costs of vehicles, and holding inventory costs of final products and scraps. The proposed model considers the road roughness degree, multi-path setting and the heterogeneous fleet of vehicles, which increases its flexibility and the quality of solutions. Then, two symmetry-breaking constraints are proposed to reduce the complexity of the mathematical model. In order to evaluate the integrity of the proposed model, 20 instances of different sizes are randomly generated and solved. Finally, a comprehensive sensitivity analysis is conducted with respect to five key features of the problem, such as the impact of the symmetry-breaking constraints on the CPU time, multi-path setting, fixed cost of vehicles, heterogeneous fleet of vehicles, and lost sales. The results indicate that the consideration of multi-path setting and the heterogeneous fleet of vehicles improves the quality of solutions significantly.     

Exploring the relationship between unethical practices,buyer–supplier relationships and green design for sustainability

Sustainable procurement practices have gained popularity amongst both researchers and supply chain practitioners. However, ethical practices in sustainable procurement have been the topic of discussion in the recent years. The goal of the study is to scientifically build a green procurement framework by exploring relationship between buyer–supplier relationships, unethical practices and green design for sustainability. The study was conducted considering samples from South African steel and engineering sector. Data show high rate of wastages and losses occurring at various stages of steel and engineering supply chains. Every steel and engineering company aims to reduce such losses for improving their profitability and achieve sustainability. The empirical findings show that such wastage and losses can be minimised through efficient eco-design and involvement of key suppliers at the design stage so that disassembly, recycling and reuse options not only prove successful but as well cost-effective for the organisation. Also we find that buyer deceitful practices are a strong determinant of green design for sustainability. Buyers making up a second source of supply for green components and preferring green suppliers being approved by top management is helpful for mitigation of supply risks under green procurement process. The present study is distinctive in terms of coverage and its contribution to supply chain theory.     

再生资源供应链的结构、行为和绩效分析

再生资源是一种特殊的资源类型,兼具资源资产产权和环境产权,两者相互作用引导其开发利用自组织形成了正规与非正规回收利用者相互交织的完整逆向供应链系统。协调其中各主体间的利益关系、减少逆向供应链的环境污染和整体运行损耗是再生资源开发利用水平提升的关键手段。为此,本文以北京市废旧电视为例,利用实地调研的方法,系统分析了再生资源供应链的结构、行为和绩效(SCP)。结果表明:(1)消费者选择一级回收者时具有价值性、便捷性和规范性三种偏好。销售商回收模式可较好地满足消费者的需求,成为其首选方案,然而,"以旧换新"限制了无需购买新电视的人群。游商以45%的份额占据了剩余一级回收市场的主导地位。(2)一级与二级回收者间形成了稳定的合作关系,二手市场扩大了一级回收者的利润,中间商则为一级回收者提供了稳定的需求保障。(3)受到非正规拆解作坊的挤占,正规拆解企业产能严重过剩。一方面,降低了拆解企业对收购产品的质量要求,致使中间商偷换有价组件和跨境转移电子废弃物等问题日益严重。另一方面,正规拆解企业会提高收购价格,致使政府补贴的基金大部分转移至回收环节,巩固了现有的正规与非正规回收者共存的供应链结构。(4)个体中间商及非正规拆解利用作坊是再生资源供应链低效率的关键。本文调整了现有的家电基金制度,建议在电视销售环节向消费者征收40元/台的基金,并将其中的10元/台用于扶持政府可管控的正规主体中间商,代替个体中间商的功能,其余金额可用于弥补现有基金的亏空。该种模式可充分利用现有的一级回收者及二手市场,并可有效提升再生资源供应链的整体绩效水平。     

Eco-efficient cold chain networks design

ABSTRACT

The demand of food distribution across global supply chains is continuously growing and since this kind of deliveries need refrigeration, the growth will enormously increase the energy request and the associated carbon emissions. The aim of this study is to develop a model for the optimisation of eco-efficiency related to a typical refrigerated food distribution network design as a particular case of cold chain. Inventory holding, transportation and energy consumption cost components are included in the model for the evaluation of economic performance of the chain, while energy consumption for storage and transport activities is also considered to contribute to the environmental performance of the chain. In order to model a supply chain related to refrigerated food, the perishability of distributed products is also involved in the model, as it influences storage and distribution activities performances. A novel analytical model is developed for the economic and environmental evaluation of the considered chain. A numerical study that considers different alternative configurations of the distribution network for refrigerated green peas is presented and results are discussed considering the eco-efficiency of different alternatives. Finally, main limitations of the model and future developments are presented and discussed.     

Green product design in a supply chain with considering marketing under competition and coordination

Environment, Development and Sustainability - Environmental sustainability is becoming a leading indicator for evaluating supply chain management. This study considers two players, a manufacturer...     

Contextual and organizational factors in sustainable supply chain decision making: grey relational analysis and interpretative structural modeling

Environment, Development and Sustainability - Sustainable supply chain emerges as a major business trend essential to long-term competitive advantage. Relevant corporate decisions concern a broad...     

Social sustainability performance indicators – experiences from process industry

Sustainable industrial development can be advanced through the development and application of sustainability metrics. This study addressed the application of social sustainability metrics to the measurement of sustainability performance within process industry and to metal production at the plant level in particular. The applied social sustainability indicators are one part of the overall sustainability index which aims at presenting a balanced and holistic view of plant-level sustainability performance. Application of plant-level indicators can support informed decision-making and fill in potential gaps in corporate-level assessments and reporting initiatives with respect to plant-level social sustainability performance. The social part of the overall index provides information on both in-plant sustainability performance and on the direct and in-direct impacts of plant operations on the surrounding society with special emphasis on the supply chain and emerging social due diligence aspects. The results of pilot implementation of social indicators in Ruukki Lappohja plant indicated a very high level of social sustainability performance with minor areas of improvement such as social risk management auditing covering the whole supply chain, suppliers communication on social responsibility requirements to workers and sub-suppliers, signing of the code of conduct by employees and reporting on policies on local community relations, safety in supply chain covering suppliers and contractors and factory health and safety performance in relation to average field of industry performance in this field.