三层复合铝合金板材的复合工艺和结合机制

研究了Al-Si/Al-Mn/Al-Si三层复合板热轧复合工艺,借助金相显微镜、扫描电镜、能谱仪分析了复合工艺参数对轧后结合强度和剥离面形貌的影响,得到了优化热轧复合工艺,并对热轧复合板界面结合机制进行了探讨.     

不锈钢/铝(铝合金)/不锈钢多层复合板残余应力研究

采用取条法和化学浸蚀法相结合对不锈钢 /铝 (铝合金 ) /不锈钢多层复合板的残余应力值进行了测量。结果表明外层不锈钢受到长度和宽度方向的残余拉应力作用 ,随着轧制复合变形量的增加 ,多层复合板的残余应力值会逐渐增大。此外还通过热 力耦合的弹塑性有限元法对不锈钢 /铝 (铝合金 ) /不锈钢多层复合板的残余应力场进行了模拟仿真 ,并将模拟结果与试验测量值进行了分析和对比。     

连续包覆型腔内应力应变分布的三维有限元分析

连续包覆型腔几何形状复杂,材料在型腔内为三维变形过程,利用一般的解析方法很难得到型腔内的应力应变分布规律,采用有限元法对连续包覆型腔内材料的变形状态进行了分析,得出了型腔内的三维应力、应变分布,为包覆型腔的优化设计提高了理论依据。     

两种铜合金复合板带室温轧制成形工艺及结合机制的研究

研究了黄铜 /紫铜 ,黄铜 /白铜复合板带室温轧制成形工艺 ,借助金相显微镜、扫描电镜、电子探针分析了复合工艺参数对轧制复合后的复合板结构强度的影响 ,确定了最佳复合工艺 ,并对结合机制进行了探讨     

复合板的成形技术与发展趋势

介绍了目前复合板生产工艺的研究开发现状以及各种工艺方法的特点 ,探讨了复合板生产技术的发展趋势 ,认为连铸工艺是复合板技术的发展方向     

2种终轧/开冷温度DSS 2304复合板复层组织与耐腐蚀性能对比研究

目的 对比研究2种不同终轧/开冷温度的2304/Q345C热轧双相不锈钢复合板复层组织和耐腐蚀性能。方法 分别采用金相显微镜和透射电镜观察复层组织形貌,采用铁素体测量仪分析计算复层远界面铁素体组织。分别采用化学浸泡法及电化学法测试复层抗点蚀和晶间腐蚀性能,并对其组织进行金相观察和透射分析。采用万能试验机对界面进行剪切强度测试,对界面附近进行线扫描测试分析,进一步分析剪切性能测试结果。结果 在其他热轧参数一定的情况下,终轧/开冷温度为1050/1020℃的复合板复层组织中的铁素体含量较高,奥氏体/铁素体相界更为规整,位错密度较低,晶界未发现析出相,界面剪切强度较高,复层的耐点腐蚀、晶间腐蚀及腐蚀电化学性能均较优。结论 终轧/开冷温度为1050/1020℃的热轧双相不锈钢复合板复层具有更优的耐腐蚀性能。     

双层包覆型缓释材料中过硫酸盐释放性能研究

为了使修复材料在地下水原位修复技术中更持久、稳定的发挥作用,制备双层包覆型缓释材料并研究其释放性能.采用水泥、砂和水作为包覆材料制备不同规格的材料,通过周期性浸出试验方法研究外包覆层组分配比及厚度对其释放性能的影响,建立各影响因素与其释放性能的响应关系.结果表明:①双层包覆型缓释材料释放规律符合零级动力学特征,与单一包覆型缓释材料相比,稳定释放速率由初期释放速率的10%~15%升至60%~80%.②外包覆层厚度相同时,稳定释放速率随包覆材料渗透性的增加而逐渐增加,最小值为10 mg/d,最大值约为380 mg/d.③外包覆层组分配比相同时,材料稳定释放速率随其厚度的增加呈幂函数降低,使用寿命随外包覆层厚度的增加呈指数上升,采用自然临近点插值法预测材料最短使用寿命约为100 d,最长的可达10~15 a.外包覆层厚度导致渗透性能的改变是造成其释放特性发生变化的主要原因.④相同外包覆层厚度下,双层包覆型缓释材料稳定释放速率随包覆层渗透性的增加均呈现增加的趋势,并且外包覆层厚度越大,其稳定释放速率随渗透性能变幅越小.研究显示,双层包覆型缓释材料能够在长时间保持稳定的释放速率,构建的外包覆层组分配比与其释放特性之间的定量关系可指导实际地下水修复工程中修复材料的制备.      

多层阻尼复合板常温贮存5年性能研究

目的分析多层阻尼复合板常温贮存5年的性能变化。方法对多层阻尼复合板进行常温下贮存5年的减振性能研究,通过贮存前后的正弦扫描试验和随机振动试验,获得贮存前后多层阻尼复合板的减振性能和模态变化,进行对比分析。结果阻尼复合板常温贮存5年后,径向模态有较大的下降,法向模态变化较少,组件上的加速度响应基本无变化。结论该多层阻尼复合板常温贮存5年后仍然满足要求。     

H90/Q195板带复合工艺及结合机制的研究

研究了H90/Q195板异温轧制复合工艺，借助了金相显微镜、扫描电镜、电子探针、X-射线衍射分析了复合工艺参数对轧制复合后的复合板结合强度的影响，确定了最佳复合工艺，并对结合机制进行了探讨。     

多层复合板的等效参数及其在环境噪声控制中的应用

在环境噪声控制中,设计对称形式或非对称形式多层复合板时,引用相应的等效抗挠刚度后,可把多层复合板的求解简化为相应的匀质板问题,将简化多层复合板的设计计算,在环境噪声控制中具有较大的实用价值。     

采用薄膜模型模拟三维板料成形过程

此文基于有限变形理论建立了三维金属板料成形过程的弹塑性有限元数学模型。数学模型采用物质坐标系中的Total Lagrange描述、J_2型本构方程、等向强化假设,考虑了板料的厚向异性,对于金属板料与模具的摩擦采用近似的库仑摩擦定律以改善计算的收敛性。为简化计算采用薄膜单元。采用根据此模型编制的程序模拟了机油收集器基本件的成形过程,并与实验结果进行了对比。     

包套轧制复合法制备TA1/LY12复合板

对5座高山电视塔在自然环境下金属腐蚀与防护进行了调查和分析研究，寻求其规律性，以便在今后建设中有针对性地改进抗蚀措施，提高并延长其结构使用寿命，更好地为广播电视宣传服务。     

Prediction of flange wrinkling in deep drawing process using bifurcation criterion

Surface distortions in the form of wrinkles are often observed in sheet metals during stamping and other forming operations. Because of the trend in recent years towards thinner, higher-strength sheet metals, wrinkling is increasingly becoming a more common and troublesome mode of failure in sheet metal forming. The prediction and prevention of wrinkling during a sheet forming process are important issues for the design of part geometry and processing parameters. This paper treats the phenomenon of flange wrinkling as a bifurcated solution of the equations governing the deep drawing problem when the flat position of the flange becomes unstable. Hill’s bifurcation criterion is used to predict the onset of flange wrinkling in circular and square cup drawing. In particular, the maximum cup height that can be drawn without the onset of flange wrinkling is predicted for the given set of process parameters. A parametric study of the maximum cup height is also carried out with respect to various geometric, material and process parameters. Finite element formulation, based on the updated Lagrangian approach, is employed for the analysis. The incremental logarithmic strain measure, which allows the use of a large incremental deformation, is used. The stresses are updated in a material frame. The material is assumed to be elastic–plastic, strain hardening, yielding according to an anisotropic yield criterion of Barlat et al. (2005) [23] (named as Yld2004-18p). Isotropic power law hardening is assumed. Inertia forces are neglected due to small accelerations. Modified Newton–Raphson iterative technique is used to solve the nonlinear incremental equations.     

Numerical modelling of electrohydraulic free-forming and die-forming of DP590 steel

Electrohydraulic forming (EHF) is a high energy rate forming process in which the strain rate in the sheet metal can vary from 5 × 10² to 10⁵ s⁻¹ depending on various factors. Several mechanisms have been reported to cause an improvement in formability in EHF such as material deformation mechanisms, inertial effects and the dynamic impact of the sheet against the die. EHF is a complex high speed forming process and experimental work alone is not sufficient to properly understand this process. To understand the variation of some influential variables in EHF, electrohydraulic die-forming (EHDF) and free-forming (EHFF) of DP590 dual phase steel were simulated in ABAQUS/Explicit by considering the fluid/structure interactions. Three-dimensional finite element simulations were conducted by modelling the water with Eulerian elements with a view to investigating the effect of released energy on the sheet deformation profile history, strain distribution, loading path and damage accumulation type. The Johnson–Cook constitutive material model was used to predict the sheet behaviour and the parameters in this model were calibrated based on experimental test results available for DP590 at various strain rates. The Johnson–Cook phenomenological damage model was also used to predict the ductile failure (damage accumulation) in both EHDF and EHFF. Predicted final strain values and damage accumulation type showed good agreement with the experimental observations.     

有反向压力粘性介质胀形铝、钛合金板实验研究

粘性介质压力成形是一种新发展起来的板金软模成形工艺,其对板料成形性能的影响可以通过胀形实验来检测和评价.文中采用一种具有应变速率敏感性的半固态粘性物质作为传力介质,采用胀形实验研究了在有、无施加反向压力的情况下,铝和钛合金板料的成形形状特征与应变分布.结果表明,粘性介质压力成形,尤其是存在反向压力时可提高板料的成形性能.     

Joining sheet panels to thin-walled tubular profiles by tube end forming

This paper is focused on novel utilizations of the fundamental modes of deformation of tube end forming for assembling sheet panels to thin-walled tubular profiles.The objective is to present an innovative and environmental friendly joining technology built upon the combination of compression beading with tube inversion that can successfully eliminate currently available technologies based on mechanical fixing with fasteners, welding and structural adhesive bonding. The technology works at room temperature, is capable of ensuring significant economic and time savings and offers potential for opening new markets for the assembly of lightweight frame structures.The presentation is supported by experimentation and numerical modelling based on independently determined mechanical properties of the materials with the purpose of characterizing and evaluating the process feasibility limits as a function of the major operative parameters.The feasibility of joining sheet panels to tubular profiles by means of the proposed technology is demonstrated by presenting industrial applications and by evaluating the performance of a safety auto part in an operation failure test.     

采用大变形弹塑性有限元法对带材异步冷轧过程的数值模拟

此文采用纠正的拉格朗日列式和基于弹塑性乘法分解的超弹性塑性本构关系,对铝带在不同轧制条件下的异步冷轧过程进行了大变形弹塑性有限元模拟.结果表明,在异步轧制时,轧制力对工作辊辊径的变化表现出非敏感性,而且由于搓轧区的存在,使得变形区内静水压力的绝对值比同步轧制时要小得多.