某钢厂烧结烟气脱硫系统滤袋失效原因分析

分析了聚苯硫醚自身特性,从而了解目前烧结烟气脱硫系统袋式除尘器中选择其作为滤料的原因。并就目前某钢厂烧结烟气脱硫系统实际发生的滤袋失效问题,通过扫描电镜、EDS能谱分析及烧失量实验对滤袋进行分析,发现材料中混入的玻璃纤维是造成其失效的主要原因,为今后实际工程中滤袋的选择提供依据,从而尽量减少不必要的损失,确保烟气脱硫项目的正常运行。     

Reaction behavior of SO2 in the sintering process with flue gas recirculation

The primary goal of this paper is to reveal the reaction behavior of SO₂ in the sinter zone, combustion zone, drying–preheating zone, and over-wet zone during flue gas recirculation (FGR) technique. The results showed that SO₂ retention in the sinter zone was associated with free-CaO in the form of CaSO₃/CaSO₄, and the SO₂ adsorption reached a maximum under 900ºC. SO₂ in the flue gas came almost from the combustion zone. One reaction behavior was the oxidation of sulfur in the sintering mix when the temperature was between 800 and 1000ºC; the other behavior was the decomposition of sulfite/sulfate when the temperature was over 1000ºC. However, the SO₂ adsorption in the sintering bed mainly occurred in the drying–preheating zone, adsorbed by CaCO₃, Ca(OH)₂, and CaO. When the SO₂ adsorption reaction in the drying–preheating zone reached equilibrium, the excess SO₂ gas continued to migrate to the over-wet zone and was then absorbed by Ca(OH)₂ and H₂O. The emission rising point of SO₂ moved forward in combustion zone, and the concentration of SO₂ emissions significantly increased in the case of flue gas recirculation (FGR) technique.

Implications: Aiming for the reuse of the sensible heat and a reduction in exhaust gas emission, the FGR technique is proposed in the iron ore sintering process. When using the FGR technique, SO₂ emission in exhaust gas gets changed. In practice, the application of the FGR technique in a sinter plant should be cooperative with the flue gas desulfurization (FGD) technique. Thus, it is necessary to study the influence of the FGR technique on SO₂ emissions because it will directly influence the demand and design of the FGD system.     

非定态SO2制酸工艺在铅精矿烧结烟气治理中的应用

介绍了非定态SO2制酸工艺的特点、流程及其在铅精矿烧结烟气治理中的应用效果.该工艺具有良好的社会效益、环境效益和较好的经济效益,具有较高的推广应用价值.     

基于响应曲面法优化烧结烟气脱硫灰改性工艺

采用BOX-Behnken的中心组合实验设计及响应面分析方法对半干法烧结烟气脱硫灰进行改性研究,得到脱硫灰转化率的预测模型。结果表明:通过该预测模型可以很好地描述脱硫灰的转化率与反应温度、反应时间和气固比等重要操作参数之间的关系,R2=0.9903。因素分析表明,反应温度对脱硫灰的转化率影响最大,同时反应温度和气固比的交互作用与反应温度和时间的交互作用对脱硫灰的转化率的影响作用相同。利用得到的改进预测模型可以计算脱硫灰的转化率。     

Determination of PCDDs,PCDFs, PCBs and HCB emissions from the metallurgical sector in Poland

Background The aim of the project was to measure the actual emissions of PCDD/F, PCBs and HCB from 20 selected metallurgical installations in Poland, in order to update the national inventory of dioxin emission from metallurgical industry for developing a strategy for dioxins and furans emission abatement from the subject facilities (UNEP 2005). Methods Sampling methodology used in this work was developed at the Cracow University of Technology because of the complexity of simultaneous sampling and determining PCDFs, PCDDs, PCB and HCB. For the determination a GC-MS/MS system was used. Results and Discussion Results from the work indicate that the highest dioxins and PCB concentrations were recorded for iron ore sintering plants at 1.10–1.32 ng total¹ TEQ/Nm³ followed by aluminium scrap melting at 0.03–0.66 ng total TEQ/Nm³. The highest HCB concentrations at 613–1491 ng/Nm³ were also recorded for iron ore sintering plants, whereas at aluminium plants the HCB concentrations were in the range of only 10.1–22.7 ng/Nm³. Conclusions The above investigations indicate that secondary aluminium production is the most significant dioxins source, if calculated as emission factor values. However, iron ore sintering plants are operating at much higher production capacity, causing this process to become the major source of dioxins, PCB and HCB pollution to the atmosphere in Poland. Recommendations and Perspectives Based on the performed tests and the environmental reviews of selected plants several recommendations were formulated for the reduction of generation or of emission of these pollutants from iron ore sintering plants, electric arc furnace steel production processes, hot-blast furnace operations, secondary aluminium smelting and primary zinc production from zinc cathodes.     

Reduction of dioxin emission by a multi-layer reactor with bead-shaped activated carbon in simulated gas stream and real flue gas of a sinter plant

A laboratory-scale multi-layer system was developed for the adsorption of PCDD/Fs from gas streams at various operating conditions, including gas flow rate, operating temperature and water vapor content. Excellent PCDD/F removal efficiency (>99.99%) was achieved with the multi-layer design with bead-shaped activated carbons (BACs). The PCDD/F removal efficiency achieved with the first layer adsorption bed decreased as the gas flow rate was increased due to the decrease of the gas retention time. The PCDD/F concentrations measured at the outlet of the third layer adsorption bed were all lower than 0.1 ng I-TEQ Nm⁻³. The PCDD/Fs desorbed from BAC were mainly lowly chlorinated congeners and the PCDD/F outlet concentrations increased as the operating temperature was increased. In addition, the results of pilot-scale experiment (real flue gases of an iron ore sintering plant) indicated that as the gas flow rate was controlled at 15 slpm, the removal efficiencies of PCDD/F congeners achieved with the multi-layer reactor with BAC were better than that in higher gas flow rate condition (20 slpm). Overall, the lab-scale and pilot-scale experiments indicated that PCDD/F removal achieved by multi-layer reactor with BAC strongly depended on the flow rate of the gas stream to be treated.     

圆板型多孔α-Al2O3陶瓷膜支撑体的制备与表征

以α-Al2O3为骨料,羧甲基纤维素作为成孔剂,高岭土、TiO2作为高温粘结剂和烧结助剂,采用干压成型工艺和固态粒子烧结法制备出了圆板型多孔α-Al2O3陶瓷膜支撑体(=50 mm,厚度为2 mm)。研究了成孔剂用量、高温粘结剂和烧结助剂的用量、烧结温度因素对支撑体性能的影响。结果表明,制得的支撑体孔隙率在34%以上,孔径在2.23～6.75μm,耐酸碱度在98%以上,机械强度高。     

湿法烟气脱硫工艺中烟气再热方式的选择

分析了湿法烟气脱硫烟气再热原因,介绍了多种烟气再热方法,并对其进行了技术分析,为湿法烟气脱硫工程的烟气再热系统设计提供了依据。     

Suppressing SO3 formation in copper smelting flue gas by ejecting pyrite into flue

Environmental Science and Pollution Research - SO3 in the copper smelting flue gas not only causes serious corrosion in heat exchange and dust collection equipment but also increases the amount of...     

基于烧结成型的红壤除磷填料开发

为了开发除磷填料，以红壤为基本材料，并以烧结温度、粉煤灰添加量、外加剂A用量和外加剂B用量作为4个因素设计正交实验，制造了不同配方的红壤烧结填料，进行等温吸附实验并利用Langmuir模型拟合最大吸磷量进行比较。结果表明，通过烧结可使粉末状红壤成型，同时提高了其除磷能力；对填料理论吸磷量的影响因素主次顺序为外加剂B用量、外加剂A用量、粉煤灰用量及烧结温度；通过比较理论吸附量，同时考虑到成本，可以确定正交实验结果中较优填料配方组成为（重量比）：61％红壤，30％粉煤灰，0％外加剂A，9％外加剂B，烧结温度1150℃，其最大理论的磷吸附量2．274mg／cm^2，单位除磷原料成本约0．047元／g．     

聚丙烯腈基活性碳纤维用于烟气脱硫脱硝

应用聚丙烯腈基活性碳纤维(PAN-ACF)对模拟的工业烟气中的SO2和NO在烟气露点温度以上进行吸附脱除实验。通过改变固定床ACF装载量、反应温度、水蒸气体积分数和O2体积分数,研究了ACF脱硫效率和脱硝效率的变化规律,还研究了同时脱硫脱硝时入口SO2或NO浓度对脱除效率的影响。结果表明:PAN-ACF具有良好的脱硫性能和一定的脱硝能力,其脱硫效率和脱硝效率随着ACF装载量和O2体积分数的增大而升高,随着温度的升高而降低,随着水蒸气体积分数的增大先升高后降低;在同时脱硫脱硝时,SO2对ACF的脱硝反应有明显的抑制作用,而NO对ACF的脱硫反应影响不大。     

首钢烧结厂PM10治理技术与经济分析

通过对首钢烧结厂的污染结点、污染物特性、污染物控制技术措施和技术规范进行分析,提出了烧结厂PM10控制方案,对烧结厂采用高效除尘设备的PM10削减量及改造费用进行了估算,确定了烧结厂PM10治理技术方案排序,为钢铁企业烧结厂治理颗粒污染物的同时选择最为经济实用的除尘器类型提供理论依据。     

火化过程中二噁英类污染物减排技术研究

为减少火化过程中二噁英类污染物的排放,研究了"热交换器 布袋除尘器 活性炭纤维毡"三级组合对火化遗体烟气中二噁英类污染物的去除效果.利用急冷技术将二次燃烧室排出的火化烟气温度降到90～130℃.实验表明,布袋除尘器去除火化烟气中二噁英类污染物的效率为57.4%;布袋除尘器分别与厚度为5、15 mm的活性炭纤维毡组合去除火化烟气中二噁英类污染物的效率分别为64.0%和89.2%.     

首钢烧结厂PM_(10)治理技术与经济分析

通过对首钢烧结厂的污染结点、污染物特性、污染物控制技术措施和技术规范进行分析,提出了烧结厂PM10控制方案,对烧结厂采用高效除尘设备的PM10削减量及改造费用进行了估算,确定了烧结厂PM10治理技术方案排序,为钢铁企业烧结厂治理颗粒污染物的同时选择最为经济实用的除尘器类型提供理论依据.     

Engineering and environmental properties of thermally treated mixtures containing MSWI fly ash and low-cost additives

An experimental work was carried out to investigate the feasibility of application of a sintering process to mixtures composed of Municipal Solid Waste Incinerator (MSWI) fly ash and low-cost additives (waste from feldspar production and cullet). The proportions of the three constituents were varied to adjust the mixture compositions to within the optimal range for sintering. The material was compacted in cylindrical specimens and treated at 1100 and 1150 degrees C for 30 and 60 min. Engineering and environmental characteristics including weight loss, dimensional changes, density, open porosity, mechanical strength, chemical stability and leaching behavior were determined for the treated material, allowing the relationship between the degree of sintering and both mixture composition and treatment conditions to be singled out. Mineralogical analyses detected the presence of neo-formation minerals from the pyroxene group. Estimation of the extent of metal loss from the samples indicated that the potential for volatilization of species of Pb, Cd and Zn is still a matter of major concern when dealing with thermal treatment of incinerator ash.     

烟道式脱硫装置处理冶炼厂高浓度SO2烟气的工程实践

本文介绍了烟道式脱硫装置的特点及工艺原理 ,采用该装置处理某冶炼厂高浓度SO2 烟气 ,其脱硫率达 90 %以上 ,净化后的烟气可直接达标排放 ,并年产合格脱硫石膏近万吨。烟道式脱硫装置解决了常规脱硫除尘装置共同存在的结垢和堵塞问题 ,在冶炼烟气治理方面具有一定的推广应用价值。     

Polychlorinated dibenzo-p-dioxins, dibenzofurans and 'dioxin-like' PCBs in flue gas emissions from municipal waste management plants

The aim of this work is to give representative data on polychlorinated dibenzo-p-dioxins (PCDD), polychlorinated dibenzofurans (PCDFs) and polychlorinated biphenyl (PCBs) from stack gas emissions of an urban solid waste management plant which has to comply with the limit of 0.1 ng I-TEQ/Nm3. In particular, the study is focused on 29 target compounds, the seventeen 2,3,7,8-PCDDs/Fs, four non-ortho PCBs and eight mono-ortho PCBs which configure so-called 'dioxin-like' PCBs (DL-PCBs). To this end, emission measurements were performed during one year over the three operating combustion lines in a selected waste management plant. In general, accurate methodology allowed characterizing all target compounds in almost all the samples analyzed. In addition, a typical pattern for DL-PCBs is reported. The pattern presented PCB #118 to be the highest, nevertheless the figures demonstrated DL-PCBs contribution to the total TEQ around 3% being PCB #126 the most important congener due to its TEF of 0.1. Finally, remarkable differences were achieved in comparison with both environmental and biological samples such as soils, sediments, human milk or fish since these matrices may present DL-PCB contribution to the total TEQ up to 77%.     

PCDDs/PCDFs, dl-PCBs and HCB in the flue gas from coal fired CFB boilers

The aim of the project was to measure the actual emissions of polychlorinated dibenzodioxins (PCDDs), polychlorinated dibenzofurans (PCDFs), dioxin-like polychlorinated biphenyls (dl-PCBs) and hexachlorobenzene (HCB) from four selected power plants in Poland in order to update the national inventory of PCDDs/PCDFs emission. Relatively low PCDDs/PCDFs as well as dl-PCBs concentrations in flue gas obtained in measurements in this study for four different circulated fluidized bed (CFB) boilers indicate practical absence of any hazards caused by PCDDs/PCDFs emission from these units. The results of PCDDs/PCDFs determination obtained in this study indicate that hard coal combustion in large CFB in the four central heating plants (CHP) is not a significant source of PCDDs/PCDFs emission to the environment even if operated by co-firing of waste coal. PCDDs/PCDFs concentration in flue gases as well as emission factors were recorded in the range of 0.012-0.060ngI-TEQ/m(n)(3) and 7.51-46.4mugI-TEQ/TJ, respectively. Dl-PCBs concentration was practically below the LOQ=0.006ng WHO-PCB TEQ/m(n)(3) in all experiments. HCB concentration as well as emission factors were recorded in the range of 11.5-42.0ng/m(n)(3) and 6.19-26.7mg/TJ, respectively, where the highest value was obtained for co-firing of waste coal, however. Obtained in this work emission factors will be used for national emission inventory purposes instead of the factors proposed by Toolkit or taken from previous measurements. However, consideration should be given to the fact that the measurements in most cases are related to single installations. Therefore, the need for further development of national factors for the power generation industry in Poland is desired.     

首钢烧结厂PM10治理技术与经济分析

通过对首钢烧结厂的污染结点、污染物特性、污染物控制技术措施和技术规范进行分析，提出了烧结厂PM₁₀控制方案，对烧结厂采用高效除尘设备的PM₁₀削减量及改造费用进行了估算，确定了烧结厂PM₁₀治理技术方案排序，为钢铁企业烧结厂治理颗粒污染物的同时选择最为经济实用的除尘器类型提供理论依据。     

吸附法烟气脱硫

燃油和煤炭在燃烧过程中会产生SO2 ,这些SO2 排入大气中 ,形成酸雨 ,严重破坏生态环境 ,危害人类健康。一个世纪以来 ,人们对烟气脱硫作出了很大的努力 ,但常见的脱硫技术具有投资大、运行费用高 ,甚至有二次污染等问题。吸附法烟气脱硫工艺简单、脱硫效率高 ,是一种具有深入研究价值与应用前景的方法