“Slippery” work surfaces: Towards a performance definition and quantitative coefficient of friction criteria

There have been 50 years of research in walking/working surface slipperiness and coefficient of friction (COF) measurements. Nevertheless, numerous standards address slip/fall accidents only in terms of requiring surfaces to be qualitatively “nonslippery.” The literature useful for establishing quantitative criteria for “slippery” vs. “slip-resistant” have been summarized here. A performance definition for “slippery work surfaces” is proposed. Recommendations applicable to standards-making organizations are made, including changing terms such as “non-slip” to “slip-resistant” and defining “slippery” in terms of quantitative COF values. For persons walking unloaded on level surfaces, a COF standard of 0.5 would be reasonable. Research is recommended to determine if “slip-resistance” requirements and accident prevention could be achieved more easily be controlling the type of shoe, type of task, or amount of surface contaminant rather than controlling only the COF of the basic surface and its coating.     

“Vybuchovy trojuhelnik”: A software tool for evaluation of explosibility of coal mine atmosphere

Rescue operations during mine fires or methane explosions are highly dangerous for rescue workers. The knowledge of the composition of the coal mine atmosphere and the calculations of its explosibility may help to increase the safety of the rescuers. In the Czech Republic, a system called “Mine Gas Laboratory” (DPL) has been used for these purposes. The DPL allows measurement of the composition of the mine atmosphere and transmits the data necessary for evaluation to the surface. Up to now the explosibility evaluation of the coal mine atmosphere has depended either on the rescuers’ experience or on software code calculation. The code called “Vybuchovy trojuhelnik” (explosion triangle) is a graphical computing system intended for fast assessment of explosibility of fuel–air mixture. This article introduces the code and describes two simple methods of explosibility evaluation. The first method is “explosion triangle analysis”—a graphical method based on empirical graphs transformed into equations. The second method uses thermodynamic calculation based on chemical balance dynamics and Gibbs and Helmholtz energy. According to the requirements of the Czech Bureau of Mining (CBU) and Central Mine Rescue Service (HBZS), the code solves the problems of explosion triangle for both standard and non-standard coal mine atmosphere compositions. Unfortunately, the atmosphere composition must be introduced manually due to the unknown format of the data transmitted from the old DPL model. On 1 September 2005, a project started to develop a new system for on-line monitoring and atmosphere explosibility evaluation. The system should be able to measure CO₂, O₂, CH₄, H₂ and CO concentrations as well as the wind speed, temperature and humidity. The “Vybuchovy trojuhelnik” code will be used as a basis for explosibility evaluation, and an on-line connection with the new model of DPL will be established.     

Slip and fall accident prevention: A review of research, practice, and regulations

This paper summarizes current research, practices, and regulations regarding walking/working surface slipperiness and coefficient of friction (COF) measurements. The literature and data are reviewed from three aspects:

1. (a) the biomechanics of walking and psychophysiological factors involved in slips and falls studied by the scientific community,

2. (b) various measuring devices and methods developed in an attempt to quantify the “slipperiness” of walking/working surfaces, and

3. (c) an acceptable quantitative standard for the “slipperiness” of surfaces and the impact of the Americans with Disabilities Act (ADA) on such a standard.

Unresolved issues related to slip-resistance are identified. A multifaceted approach and synergy from researchers, the building industries, standards organizations, and government are needed to obtain concensus on such issues.     

Prevention and suppression of explosions in gas-air and dust-air mixtures using powder aerosol-inhibitor

The prevention and suppression of explosions is a very topical field of research because annually hundreds of coal mine workers became their victims. In this research a very effective powder “powder for suppression of explosions” (“PSE”) for the suppression of explosions has been developed and tested. The experiments on suppression of explosions of a methane–air mixture (MAM) at a laboratory conditions using “PSE”-powder have been carried out. The possibility of lowering the power of coal-dust explosion with the help of a “PSE”-powder has been investigated. The feasibility of almost instantaneous disperse of powders using intentionally created mini-explosions (ammonal) was investigated. The barrel-suppressor of explosion in the experimental adit (tunnel) was studied and the large-scale tests for suppression of MAM-explosions in experimental adit were also subjects of study.     

Risk assessment of antagonistic hazards

This paper considers the risk to major hazard plant from terrorists deliberately causing catastrophic industrial accidents. The United States of America Department of Justice [Assessment of the increased risk of terrorist or other criminal activity associated with posting off-site consequence analysis information on the internet, 2000] reports that “breaching a containment vessel of an industrial facility with an explosive or otherwise causing a chemical release may appear relatively simple to…a terrorist”. They concluded that the risk of such action is “real and credible”.

Analysis of terrorism is often hampered by its being described as ‘irrational’; one corollary would be that it is unpredictable. However, terrorism may usefully be treated as a rational behaviour and in doing so it becomes possible to assess the risks it causes.

We analyse the vulnerability of major hazard plant to terrorist attack and identify nine factors (access, security, visibility, opacity, secondary hazard, robustness, law enforcement response, victim profile, and political value) that might be used as a starting point for more formal risk assessment and management.     

Hot surfaces generated by sliding metal contacts and their effectiveness as an ignition source

Frictional processes caused by malfunctions may lead to hot surfaces and mechanical sparks. Whenever mechanical sparks occur due to friction, there are also hot surfaces. The time until the ignition source becomes effective is largely dependent on the thermal conductivity of the friction partners. Based on this, it was examined whether classification into the explosion groups and temperature classes of IEC 60079-0 is possible and useful. This research therefore focuses on the development of hot surfaces and their effectiveness. To assess the formation of hot surfaces, tests for temperature development according to the applied power density and the different materials were performed in a friction apparatus. The experimental setup is realised via a friction pin which is pressed onto a rotating friction disc. The variation of the power density was carried out by changing the velocity and load per area. The temperature distribution was detected by thermocouples, two pyrometers and an infrared camera. For the investigation of the incendivity of hot surfaces, the ignition curves were determined by characteristic reference gases and vapours of the IEC explosion groups and temperature classes. Tests have been carried out with hydrogen, ethylene, diethyl ether, propane and pentane. The experiments have shown that a larger thermal conductivity of the steel used can lead to slow down heating of the pin material. With an increasing wear rate the maximum temperature decreases. It was possible to determine the maximum temperatures at specific power inputs. The ignition tests show that ignitions are possible even at low velocities. The effective ignition source was thereby always the hot surface. The result was a graduation of the explosion limits analogous to the order of Maximum experimental safe gap (MESG) values. In contrast, no significant relationship between the ignition limits and the temperature class of the respective substances was revealed.     

Scaling parameters for vented gas and dust explosions

Results of experiments or calculations for vented explosions are usually presented by expressing a term containing the peak (reduced) pressure as a function of a vent parameter. In gas explosions, the reactivity of the system has been typically characterized through an effective burning velocity, u_f. In the case of dust explosions, a normalized peak rate of pressure rise, K(=V^1/3(dp/dt)_max), has been used instead. Depending on the chosen approach, comparisons between systems with the same “reactivity” take different meanings. In fact, correlation formulas resulting from these two approaches imply different scaling between important system parameters. In the case of a constant-u_f system, and for sufficiently large vent areas, the reduced pressure, Δp_r, is approximately proportional to the square of the peak unvented pressure, Δp_m. On the other hand, correlations developed for constant-K systems imply proportionality of Δp_r with Δp_m raised to a power between −5/3 and −1, with the exact value depending on the assumptions made on the shape of the pressure profile. While the ultimate resolution of the details of the scaling may require recourse to experiments, this theoretical analysis offers a tool for the planning of such experiments and for the interpretation of their results. The paper provides a discussion of these scaling issues with the help of predictions from an isothermal model of vented explosions.     

Friction spark generation and incendivity of several metal alloys

When metal alloys are used as mechanical equipment or tools in explosive atmospheres, the occurrence and incendivity of mechanically generated sparks as ignition sources should be taken into consideration. The formation of mechanically generated sparks was investigated for seven metals, including Q235 steel, 304 stainless steel, TC4 titanium alloy, 6061 aluminum alloy, H62 bronze alloy, AMAK3 zinc alloy, and AZ31B magnesium alloy. The relationship between the physical-chemical properties and generation and incendivity of friction sparks was evaluated. For 6061 aluminum alloy, H62 bronze alloy, AMAK3 zinc alloy, and AZ31B magnesium alloy, no bright friction sparks were observed in the maximum friction velocity of 12 m/s and maximum surface pressure of 3.75 N/mm², because of low hardness, high thermal conductivity, low melting point, and the absence of carbon content. Ignition testing indicated that nano titanium dust layers with MIEL (minimum ignition energy of dust layer) of 1 mJ were not ignited by friction particles from the four metal alloys. However, bright particles were clearly observed for 304 stainless steel, Q235 steel, and TC4 titanium alloy. Friction sparks at the maximum power densities showed incendivity with micro titanium layers having an MIEL of 17.5–25 mJ but not with PMMA, corn starch, and wood dust having MIELs greater than 1 J. Two different particle burning behaviors with different fragmentation mechanisms during the friction process were determined, namely the micro explosion phenomenon for TC4 titanium alloy and particle burst for Q235 steel. Results indicate that the physical-chemical properties of friction metal rods are useful for preliminary evaluation of spark generation. Powder layers with known MIEL can be considered as indicator testing materials to evaluate spark incendivity.     

Unified correlations for vent sizing of enclosures at atmospheric and elevated pressures

Innovative vent sizing technology is presented for explosion safety design of equipment at atmospheric and elevated initial pressures. Unified correlations for vent sizing are suggested. They are modifications of previously reported correlations verified thoroughly for experimental data on vented gaseous deflagrations under different conditions but only at initial atmospheric pressure. Suggested correlations are based on experimental data on vented deflagrations of quiescent and turbulent propane–air mixtures at initial pressures up to 0.7 MPa. Typical values of turbulence factor and deflagration–outflow interaction number are obtained for experimental vented deflagrations at initial pressures higher than atmospheric.

“Blind” examination of new vent sizing technology on another set of experiments with methane–air and propane–air mixtures has shown that predictions by suggested vent sizing technology are better than by the NFPA 68 guide for “Venting of Deflagrations”.

In the development of recently reported results for initial atmospheric pressure it has been concluded that the innovative vent sizing technology is more reliable compared to the NFPA 68 guide at elevated initial pressures as well. Moreover it is crucial that the calculation procedure remains the same for arbitrary deflagration conditions.     

Preliminary study of ballistic impact on an industrial tank: Projectile velocity decay

Since the events of September 11, 2001, the possibility of an intentional act targeting the chemical process industry has become realistic. It is, therefore, a great concern to be able to predict the immediate consequences of such an act. This study is intended to improve our knowledge about the sequence of events that occurs when a high-speed bullet (>1000 m s⁻¹) penetrates a vessel filled with toxic liquid. We find that, prior to liquid ejection, several well-defined phases occur, including the phenomenon known as the “hydraulic ram.” This paper focuses on projectile–target interactions and explains how the decay of projectile velocity is related to the initial conditions of the target.     

Accidents and risk control

A framework for transformation of knowledge and experience from risk analysis to emergency education is presented. An accident model was developed built on the concept “uncontrolled flow of energy (UFOE)”, where essential elements are the state, location and movement of the energy. A UFOE can be considered as the driving force of an accident, e.g. an explosion, a release of heavy gases. A domain model has been developed for representing emergencies occurring in society. A domain is a group of activities with allied goals and elements, and the domain model uses three main categories: status, context and objectives. Ten specific domains have been investigated including process plant, energy production and distribution, natural disasters and different sorts of transport. Totally 25 accident cases were consulted and information was extracted for filling into the schematic representations with two to four cases pr. specific domain.     

Electrostatic spark ignition of sensitive dust clouds of MIE<1 mJ

Accidental electrostatic sparks in industrial plant producing/handling powders/dusts occur whenever a non-earthed electrically conducting object has been charged tribo-electrically to a high voltage and suddenly discharges its energy to earth via an air gap of appropriate length. When assessing the electrostatic spark ignition hazard in an industrial plant, the parameters of prime concern are the capacitances C of electrically conducting plant items that may become charged tribo-electrically, the voltages U to which they may become charged, and the minimum electric spark ignition energies (MIE) of the dust clouds of concern. Whenever , there is a possibility of accidental electrostatic spark ignition.

Current standard apparatuses for determining MIE of dust clouds have a lower spark energy limit of 2–3 mJ. In an investigation by the present authors, discussed in detail elsewhere, a new spark generator capable of producing synchronized capacitive sparks of energies down to the order of 0.01 mJ was developed and used for testing a selection of ignition-sensitive powders for MIE. Several of the MIEs found were 1–2 orders of magnitude lower than the lower energy limit of current standard test apparatus. Other experiments by the present authors, also reported elsewhere, have shown that quite low MIEs can be found for some dusts even with a less optimal synchronization mechanism, which may occur accidentally in practice.

The main object of the present paper is to discuss possible practical concerns arising from the finding that clouds in air of some dusts can have very low MIEs. In such cases, one may have to pay attention to even minor C values, i.e. minor plant items. Alternatively, with larger C values, even quite low voltages may give rise to hazardous spark discharges.

However, some types of fine metal powders of low MIEs will quite readily form electrically conductive layers on the solid surfaces with which they make contact. Hence, electrostatic spark ignition inside process equipment containing such dusts may be less probable than in the case of process equipment containing non-conducting dusts of correspondingly low MIEs.

There may be a need for a new standard test method for determination of MIEs of dust clouds in the <1 mJ range.     

火灾中摩擦火花和热表面引燃能力的研究

用摄影和热点偶等方法在一个有磨削轮的容器中研究了机械摩擦火花和热表面的引燃能力。在本研究中发现,对于某些材料,如碳钢等,由摩擦产生的磨屑可以被周围空气中的氧氧化而放出大量的热,从而使屑粒温度升高,达到白热程度。通常我们把一簇这样的颗粒中做“摩擦火花”。     

Ignitability characteristics of aluminium and magnesium dusts that are generated during the shredding of post-consumer wastes

The authors investigated the ignitability of aluminium and magnesium dusts that are generated during the shredding of post-consumer waste. The relations between particle size and the minimum explosive concentration, the minimum ignition energy, the ignition temperature of the dust clouds, etc. the relation between of oxygen concentration and dust explosion, the effect of inert substances on dust explosion, etc. were studied experimentally.

The minimum explosive concentration increased exponentially with particle size. The minimum explosive concentrations of the sample dusts were about 170 g/m³ (aluminium: 0–8 μm) and 90 g/m³ (magnesium: 0–20 μm). The minimum ignition energy tended to increase with particle size. It was about 6 mJ for the aluminium samples and 4 mJ for the magnesium samples. The ignition temperature of dust clouds was about 750 °C for aluminium and about 520 °C for magnesium. The lowest concentrations of oxygen to produce a dust explosion were about 10% for aluminium and about 8% for magnesium. A large mixing ratio (more than about 50%) of calcium oxide or calcium carbonate was necessary to decrease the explosibility of magnesium dust. The experimental data obtained in the present investigation will be useful for evaluating the explosibility of aluminium and magnesium dusts generated in metal recycling operations and thus for enhancing the safety of recycling plants.     

氧气瓶爆炸事故性质认定及原因分析

在事故现场勘查的基础上,通过材料成分、力学性能、金相组织与断口、碎片附着物以及充装气体成分等检测和试验,结合爆炸能量的理论估算,对一起氧气瓶爆炸事故的性质和原因进行了系统分析。结果表明：瓶体存在的脱碳、微裂纹及局部腐蚀凹坑这些类裂纹缺陷在爆炸产生的巨大载荷下诱发了气瓶的开裂及扩展,其宏观断口表现为韧脆交替的快速断裂特征。依据碎片抛射距离估算的气瓶实际爆炸能量远大于其发生物理爆炸所产生的能量,气瓶爆炸属于化学爆炸。气瓶内存在的碳烃类油脂有机物以及瓶阀关闭时产生的摩擦热或静电火花是氧气瓶发生化学爆炸的直接原因。     

Expert opinions, fuzzy probabilities, and warnings: toward a mathematical method for evaluating warning “read and heed” effectiveness

In many situations, and particularly in legal matters, decisions may be based on whether some possibility is judged to be “more probable than not”, as for example, whether a warning, had it been present, would “more probably than not” have prevented an injury. The probability of a warning accomplishing its purpose of preventing injury can, in principle, be computed based on probability calculus. However, this paper proposes that: (1) such computations must use “fuzzy” probability statements which as a result produce a range of weighted possibilities for the final outcome and, moreover; (2) the critical statistic for determining whether the outcome is “more probable than not” is the median rather than the mean of the possible outcomes. This paper briefly outlines the mathematics for such computations and provides several examples. The paper basically treats fuzzy probabilities as standard “random variables” restricted to the range of [0,1].For brevity, this paper only treats the multiplication of two or more fuzzy probabilities. However, this is adequate for evaluation of a two stage “read and heed”, or of longer multiple step linear sequences and is indicative of the general approach. Treatment of the additive and general case will be found in later publications.     

The influence of initial conditions on the propagation of smouldering fires in dust accumulations

A mathematical model is presented which allows one to treat the combined phenomena of heat, mass and species transfer by diffusion as they occur within smouldering fires in accumulations of dust or other solid bulk materials. The model was applied to predict self-ignition temperatures of five different dusts, where it could be shown that computed and experimental self-ignition temperatures coincide within an error margin of ±5%.

For smouldering fires, if initiated by either self-ignition or an ignition source, it could be shown that the temperature and the velocity at which the reaction front propagates both depend on the volume of the dust accumulation. In addition, the propagation velocity increases when the initial temperature of the dust accumulation is increased and decreases when the initial moisture content of the dust accumulation is increased.

Comparisons of the numerical model with experiments show that the smouldering propagation is mirrored qualitatively, while the accuracy of the computations strongly depends on the accuracy of the input parameters, namely on the apparent activation energy.     

石墨烯对RDX机械感度及爆轰性能的影响

炸药添加剂对改善单质炸药安全与能量特性有重要作用。为研究纳米微颗粒石墨烯(Gr)对黑索今(RDX)热性能、机械感度及爆轰性能的影响，设计不同比例含量的Gr/RDX混合药剂配方，并对其进行差热、撞击感度、摩擦感度、爆速及钢凹深度的测试分析。结果表明:与纯RDX相比，Gr/RDX混合药剂DSC（差示扫描量热）曲线分解峰宽变窄、峰形更尖锐，Gr加速RDX的放热过程；Gr/RDX混合药剂撞击感度与摩擦感度随Gr比例含量的增加呈先降低后升高的趋势，少量Gr可使RDX变得钝感，含量增加时，敏化作用逐渐表现出来；Gr/RDX混合药剂爆速与钢凹深度随Gr比例含量的增加而降低；Gr含量为1%时可显著降低RDX的机械感度，而能量基本不衰减。Gr可作为RDX功能添加剂，在确保能量输出的同时，可降低机械感度、提高安全性。     

Safety-culture in a Norwegian shipping company

Problem: Although there has been considerable interest in safety culture and safety climate in many industries, little attention has been given to safety culture in one of the world's riskiest industries, shipping. Method: Using both self developed items and items from published research on safety culture, safety climate, and quality and management style, a 40-item safety culture questionnaire was developed. The questionnaire was distributed in a self-administered form to sailors onboard 20 vessels and to officers attending a seminar in Manila. A total of 349 questionnaires were collected (total response rate, 60%). Results, discussion and impact on industry: Principal component analysis (PCA) revealed 11 factors when the Kaiser eigenvalue rule was used and four factors when the scree test criterion was used. The factor structure in the material confirmed structures found in other industries. The relative importance of the factors from the factor analysis on “level of safety” measures was tested by canonical correlation analysis and regression analysis. The results confirmed previous research and showed that the most important factors were influential across industries. To determine weather differences existed between nationalities, occupations, and vessels the factors from the PCA was subjected to Multiple Discriminant Analysis. Significant differences between occupations, nations, and vessels were found on one or more of the factors from the PCA.