Application of CFD model in an LPG tank explosion accident

In this research, a 3D tank farm model of a petrochemical plant was built in order to analyze an LPG tank explosion accident. Furthermore, the Computational Fluid Dynamic (CFD) algorithm was also applied to reconstruct the scenario of the accident. With its 3D dynamic abilities, the CFD simulation results can be used to facilitate the understanding of the spatial and transient distribution of different hazardous physical variables, which cannot be observed from the traditional methods.After the maximum physical variables of overpressure, pressure-impulse, and thermal radiation temperature were calculated, the results were adopted to estimate the corresponding 3D individual risk value. With the aid of the CFD simulation and the analysis method of maximum physical variable, the researchers can use the simulation results to scrutinize the possible causes and consequences of a chemical accident.     

LPG罐区事故后果模拟与风险控制研究

LPG在储存过程中,可能由于泄漏或灾难性破裂等原因引发火灾、爆炸、中毒等重大事故。首先根据两类危险源理论,辨识与分析了LPG罐区的危险源及其危险性。然后,利用事件树方法,建立了瞬时泄漏和连续泄漏后果模型。通过研究典型的事故后果计算与模拟分析方法、风险确定与表示方法,借助PHAST和LEAK系统模拟分析与计算了某LPG罐区发生泄漏后的事故后果及其影响,并绘制了个人风险等值线和社会风险F-N曲线。最后,根据分析结果提出了多项针对性的风险控制措施。     

利用Matlab模拟多烟团模式计算危险液体泄漏的研究

关于危险性液体泄漏扩散模型有许多,但是目前常用的主要是比较成熟的高斯模型.在<环境风险评价技术导则>推荐采用的多烟团模式基础上,利用Matlab的可视化界面对变天情况下的多烟团模式模拟某乙醇厂乙醇泄漏,其结果与高斯烟团理论一致.利用该软件,连续输入实际天气情况值,可实时追踪危险性液体在时空中的变化,为环境风险评价管理、风险工程设计、风险责任保险等领域及应急计划制定、事故抢险工作实施提供有效的工具.     

事故树分析法在LPG储罐火灾爆炸事故中的应用

LPG(液化石油气)属于危险化学品之一,LPG储罐发生火灾爆炸的机率大,造成的损失比较严重,故对其火灾爆炸事故进行研究具有重要意义。LPG储罐爆炸根据其发生机理分为化学爆炸(燃爆)和物理爆炸两种模式。本文通过对LPG储罐燃爆﹑物理爆炸两类事故进行系统分析,建立了以LPG储罐燃爆、物理爆炸为顶事件的事故树。通过对其事故树的定性分析,得到了影响顶事件的各个最小割(径)集。通过计算底事件的结构重要度,确定了影响LPG储罐火灾爆炸事故的主要因素,并提出了相应的改进措施,进而提高LPG储罐的安全性和运行可靠性。     

Accident modeling of toxic gas-containing flammable gas release and explosion on an offshore platform

Toxic gas-containing flammable gas leak can lead to poisoning accidents as well as explosion accidents once the ignition source appears. Many attempts have been made to evaluate and mitigate the adverse effects of these accidents. All these efforts are instructive and valuable for risk assessment and risk management towards the poisoning effect and explosion effect. However, these analyses assessed the poisoning effect and explosion effect separately, ignoring that these two kinds of hazard effects may happen simultaneously. Accordingly, an integrated methodology is proposed to evaluate the consequences of toxic gas-containing flammable gas leakage and explosion accident, in which a risk-based concept and the grid-based concept are adopted to combine the effects. The approach is applied to a hypothetical accident scenario concerning an H₂S-containing natural gas leakage and explosion accident on an offshore platform. The dispersion behavior and accumulation characteristics of released gas as well as the subsequent vapor cloud explosion (VCE) are modeled by Computational Fluid Dynamics (CFD) code Flame Acceleration Simulator (FLACS). This approach is concise and efficient for practical engineering applications. And it helps to develop safety measures and improve the emergency response plan.     

基于多事故模式的有毒易燃气体道路运输泄漏事故应急疏散范围研究

为确定有毒易燃气体道路运输泄漏事故应急救援的应急疏散范围,降低人员伤亡程度,在对泄漏事故及后续次生灾害演化模式分析的基础上,提出了基于多事故模式的应急疏散范围综合确定方法,分析了多事故模式后果预测的相关理论,明确了应急疏散区域综合确定的步骤和流程。以道路运输氨气泄漏事故为例,采用MATLAB软件对不同时间下的中毒和蒸气云爆炸事故伤害范围分别进行了数值模拟研究。结果表明：相较于单一事故模式,基于多事故模式的应急疏散范围综合确定方法更为科学、合理和准确,能为有毒易燃气体道路运输泄漏事故的应急疏散提供更加精确和可靠的决策依据。     

液化石油气贮罐的危险性评价及安全对策

根据道化学公司火灾爆炸危险度评价原理,通过对某公司200m^3和100m^3液化石油气贮存系统的危险性因素分析,进行了液化石油气贮存系统火灾、爆炸危险性的评价,针对液化石油气的火灾爆炸事故隐患提出了事故防范的安全对策。     

含硫天然气泄漏扩散事故后果三维数值模拟

含硫天然气泄漏扩散是一个非常复杂的扩散过程,它受复杂地形空间、不同风向、风速等各种条件的影响。为此,采用可行的计算流体动力学(CFD)对这一过程进行了三维数值模拟,根据龙岗001-81井含硫天然气泄漏扩散事故现场,利用ArcGIS软件提取该井周围2 500 m范围内的地形数据建立计算域物理模型,模拟了在多种工况下(不同地形、风向、风速)含硫天然气的扩散规律,对扩散结果进行规律性总结。     

障碍物地形条件下重气泄漏扩散实验的CFD模拟验证

重气泄漏扩散是一种危害性较大的多发事故,而一旦在人口密集区域发生泄漏事故,周围居民将处境危险。重气泄漏后一般沿地面扩散,而地形条件是影响其扩散行为的重要因素。本文利用计算流体力学方法(CFD)对Thorney Island Trial026实验条件进行了数值模拟,考察障碍物对气体扩散的影响并与实验结果进行对比。结果表明,模拟结果与实验数据的吻合性较好,证明CFD软件能够较准确地模拟障碍物地形条件下的重气扩散过程。     

Estimation of turbulent flame speed during DME/air premixed gaseous explosions

DME is thought to be a good alternative fuel due to its cleanliness and more excellent fuel economy. Although the prediction and loss prevention of flammability hazard is very important for safety of DME installations, the evaluation method with sufficient accuracy has not been established. In this study, a numerical combustion model is constructed and a 3-dimensional computational fluid dynamics (CFD) simulation of a premixed DME/air explosion in a large-scale domain is conducted. The main feature of the numerical model is the solution of a transport equation for the reaction progress variable using a function for turbulent flame velocity which characterizes the turbulent regime of propagation of free flames derived by introducing the fractal theory. The model enables the calculation of premixed gaseous explosion without using fine mesh of the order of micrometer, which would be necessary to resolve the details of all instability mechanisms. The value of the empirical constant contained in the function for turbulent flame velocity is evaluated by analyzing the experimental data of LPG/air and DME/air premixed explosions. The comparison of flame behavior between the experimental result and numerical simulation shows good agreement.     

重大事故后果模拟法在天然气场站安全评价中的应用

场站是气田集输的枢纽,也是高风险存在和集中的场所。本论文采用重大事故后果模拟分析法建立天然气泄漏速率估算模型、蒸气云爆炸模型,并以陕北某一天然气场站为例,借助Risk System软件对天然气泄漏速率和泄漏量以及蒸气云爆炸最大事故进行数值模拟。模拟分析结果有助于对天然气场站可能发生的各种事故进行风险评价,也有助于对各类风险大的危险危害因素提出对应的安全对策措施,确保安全生产。     

Causative factors for vapour cloud explosions determined from past-accident analysis

Past-accident analysis shows that most dangerous incidents are related to process operations. Often these operations are carried out under high pressures and/or high temperatures. The consequences, therefore, are significant. A scientific analysis of past accidents which led to vapour cloud explosion has been performed. The analysis has provided vital information for most probable accident scenarios for a new situation. Factors such as chemical characteristics, its release mode, time etc. show trends and relationships for the occurrence of vapour cloud explosions.     

Advanced CFD modeling on vapor dispersion and vapor cloud explosion

The main objective of this study is to quantify the potential overpressures due to Vapor Cloud Explosions (VCEs) and the potential gas buildup by using Computation Fluid Dynamics (CFD) for onshore or offshore facilities.A series of CFD simulations and analyses have been performed for the various vapor dispersion scenarios, covering different release rates and release locations. The overpressure that could result from the potential VCE is assessed by CFD simulation for the largest explosive transient gas cloud. The results from the analyses also comprise an extensive picture of probable leak scenarios having the potential to make an explosive gas cloud.The CFD analysis results could be applied to provide input for detailed risk-based design and risk analysis, to find safe and cost-optimal design against explosions.     

液化石油气事故机理及模拟评价方法

液化石油气的生产、储运过程中蒸气爆炸事故屡有发生,并导致其他类型的爆炸.结合液化石油气的典型案例,对液化石油气火灾爆炸事故发生的过程、机理和评价模型进行了研究与分析.     

Consequences assessment of explosions in pipes using coupled FEM-SPH method

Explosions often lead to destruction of equipment, which is a difficult problem including complicated fluid-solid interactions. Most traditional CFD methods cannot synchronously solve the movements of fluids and large deformation and fracture of solids because such problem is usually accompanied with constantly moving-and-changing boundary conditions. In this paper, a coupled Finite Element Method-Smoothed Particle Hydrodynamics (FEM-SPH) method was proposed to simulate the dynamic processes of explosions in pipes. The propagation of blast wave and the fracture of pipe were captured in every timestep, where the energy dissipation caused by plastic deformation and crack propagation were fully considered. A rate-dependent failure criterion for high-strain-rate load conditions was employed in the numerical simulation, which was presented in our previous work and has been verified in the dynamic fracture behavior of steels for pressure vessels and pipes. In addition, a simpler formula was proposed to describe the attenuation of blast wave outside the pipe and the consequences caused by the explosions were assessed. Results revealed the interaction between blast wave and pipe, the leakage of detonation products, the attenuations of peak overpressures outside the pipe and the corresponding consequences at different distances. It is found that when considering the energy consumption during plastic deformation and crack propagation in coupled FEM-SPH method, the assessment results are more rational than that without considering such energy consumption.     

铁路与油库安全距离不足的技术解决方案

针对南水北调国家重点工程中的国家铁路线(临时)和油库LPG储罐、卸气栈桥及卸油栈桥安全距离不足问题,通过典型事故后果模拟,分别模拟了LPG储罐底部管线全管径破裂泄漏、LPG栈桥液相管全管径破裂泄漏及成品油栈桥管线全管径破裂泄漏等3种事故情景可能事故后果效应及影响范围,研究了各类事故后果与临时铁路线、临时围墙间相互关系及影响,提出了有针对性的安全对策措施.     

Misoperation monitoring and early warning during startup and shutdown of petrochemical units

Most petrochemical units run under extreme conditions, such as high temperatures, pressures, and speeds. Consequently, the equipment operators may commit errors because the startup and shutdown processes usually involve complicated operation steps; moreover, the operators may lack experience in handling abnormal situations. Misoperation can lead to accidents, including fires and explosions. Thus, risk analysis for process operations and the development of preventive measures have become an effective means of avoiding misoperation-related accidents. However, it is challenging to ensure the comprehensiveness of risk-analysis results. In this paper, we present a method for misoperation monitoring and early warning in the startup and shutdown processes of petrochemical units. The mechanisms of misoperation occurrence are summarized based on investigations of serious accidents in the recent past. Knowledge regarding the mechanisms of misoperation is crucial for the risk analysis of petrochemical units. The potential risk information, such as causes, adverse consequences, key monitoring parameters, and prevention control solutions, should be acquired and be employed to construct an early-warning knowledge database. Furthermore, misoperation judgment rules need to be formulated to identify misoperations. The data obtained from the monitoring module, misoperation judgment rules, and analysis results can aid in developing schemes to avoid possible abnormal situations. This paper reports a misoperation monitoring and early-warning system for a hydrogenation unit. As demonstrated, conducting risk analysis to determine the potential operational risks and formulating misoperation judgment rules to analyze the process data are essential for enabling early warning. The application of this method will contribute to operational guidance, economic loss reduction, and accident avoidance.     

液化石油气球罐泄漏危险的预防和控制探讨

阐述了液化石油气球罐的特点。对液化石油气球罐的泄漏危险性进行了分析,主要存在的泄漏危险有泄漏物质易燃易爆、易发生泄漏、受热易膨胀导致泄漏、泄漏气体易积聚、泄漏事故具有隐蔽性、泄漏物质具有毒害性。根据液化气泄漏危险性分析,提出了预防和控制液化石油气球罐泄漏危害的安全措施:加强设备质量管理,杜绝泄漏现象;合理设置球罐,降低泄漏风险;规范安全操作,减少泄漏量;防止泄漏气体积聚;设置防泄漏安全装置;及时发现泄漏;设置消防给水及灭火设施;妥善处理泄漏事故。