Aerobic composting of waste activated sludge: kinetic analysis for microbiological reaction and oxygen consumption

In order to examine the optimal design and operating parameters, kinetics for microbiological reaction and oxygen consumption in composting of waste activated sludge were quantitatively examined. A series of experiments was conducted to discuss the optimal operating parameters for aerobic composting of waste activated sludge obtained from Kawagoe City Wastewater Treatment Plant (Saitama, Japan) using 4 and 20 L laboratory scale bioreactors. Aeration rate, compositions of compost mixture and height of compost pile were investigated as main design and operating parameters. The optimal aerobic composting of waste activated sludge was found at the aeration rate of 2.0 L/min/kg (initial composting mixture dry weight). A compost pile up to 0.5 m could be operated effectively. A simple model for composting of waste activated sludge in a composting reactor was developed by assuming that a solid phase of compost mixture is well mixed and the kinetics for microbiological reaction is represented by a Monod-type equation. The model predictions could fit the experimental data for decomposition of waste activated sludge with an average deviation of 2.14%. Oxygen consumption during composting was also examined using a simplified model in which the oxygen consumption was represented by a Monod-type equation and the axial distribution of oxygen concentration in the composting pile was described by a plug-flow model. The predictions could satisfactorily simulate the experiment results for the average maximum oxygen consumption rate during aerobic composting with an average deviation of 7.4%.     

Mathematical model for carbon dioxide evolution from the thermophilic composting of synthetic food wastes made of dog food

The impacts of the aeration and the agitation on the composting process of synthetic food wastes made of dog food were studied in a laboratory-scale reactor. Two major peaks of CO(2) evolution rate were observed. Each peak represented an independent stage of composting associated with the activities of thermophilic bacteria. CO(2) evolutions known to correlate well with microbial activities and reactor temperatures were fitted successfully to a modified Gompertz equation, which incorporated three biokinetic parameters, namely, CO(2) evolution potential, specific CO(2) evolution rate, and lag phase time. No parameters that describe the impact of operating variables are involved. The model is only valid for the specified experimental conditions and may look different with others. The effects of operating parameters such as aeration and agitation were studied statistically with multivariate regression technique. Contour plots were constructed using regression equations for the examination of the dependence of CO(2) evolution potentials on aeration and agitation. In the first stage, a maximum CO(2) evolution potential was found when the aeration rate and the agitation parameter were set at 1.75 l/kg solids-min and 0.35, respectively. In the second stage, a maximum existed when the aeration rate and the agitation parameter were set at 1.8 l/kg solids-min and 0.5, respectively. The methods presented here can also be applied for the optimization of large-scale composting facilities that are operated differently and take longer time.     

Feasibility study of a passive aeration reactor equipped with vertical pipes for compost stabilization of cow manure.

Pilot-scale composting was carried out with cow manure to evaluate the performances of two passive aeration systems: a conventional passive aeration system equipped with horizontal pipes and an unusual passive aeration method based on air delivery by means of vertical pipes. The effects of both types of passive aeration apparatus were investigated in order to determine the degree of composting rate by continuously monitoring temperature, moisture content, organic matter, electrical conductivity, pH and C/N ratio in the piles. Temperatures in the range of thermophily (55-65 degrees C) were reached in all runs within 1-2 days then lasting for about 1 week, a span long enough for pathogen abatement. Results suggest that passive aeration carried out by vertical pipes is more effective for air delivery into compost piles than conventional passive aeration of air adduction with horizontal pipes. The variation in the number of vertical pipes was revealed to be an important parameter for the control of composting rate and temperature. Composting rates estimated from the heat balance equation were substantially in agreement with those computed through the conversion ratio of total organic matter decrement. The conversion ratios and composting rates obtained in this study using passive aeration with vertical pipes were well aligned with those found using forced air delivery systems.     

Depletion of chlortetracycline during composting of aged and spiked manures

Chlortetracycline (CTC) is one of the most important pharmaceuticals occurring in the environment. An increase of its application as feed supplement for livestock and poultry in the world leads to a substantial CTC contamination of manures, because most of the CTC is excreted to manure. The simulation experiment of aerobic composting was adopted to investigate CTC depletion in aged and spiked manure composting, and to address the extent of CTC depletion during composting. The results showed that the extractable CTC initial concentration was markedly different between the different manures, with 94.71mgkg(-1) in broiler manure and 879.6mgkg(-1) in hog manure. The concentration of extractable CTC decreased rapidly at the initial stage of composting, and subsequently declined slowly during aged and spiked manure composting. At the end of composting, more than 90% of CTC in the manure composting process (42 days) was depleted, except for hog manure composting with a removal of only 27%. The CTC half-lives were 11.0 days in broiler manure, 86.6 days in hog manure, 12.2 days in layer-hen manure (150.3mgkg(-1) CTC), 12.0 days in layer-hen manure (100.0mgkg(-1) CTC) and 4.39 days in layer-hen manure (53.10mgkg(-1) CTC), all according to the first order kinetics. The significance of experimental parameters in CTC depletion was assessed by the Pearson correlation approach. Microbial degradation of CTC was not effective from manure composting. CTC depletion was in good correlation with total organic carbon, total nitrogen, total phosphorus, C/N, N/P and total heavy metals.     

The effects of aeration rate on generated compost quality, using aerated static pile method

To determine the most appropriate composting process in an active municipal solid waste system, an experiment was carried out using a nested design method with three aeration rates. During each aeration rate, parameters such as temperature, pH, EC, carbon-to-nitrogen ratio, NO(3)-N, nitrogen, potassium and phosphorous were measured and the efficiency of different composting processes was evaluated. The result of this study showed that the lower and medium aeration rates had a significant impact on nitrogen, carbon-to-nitrogen ratio and temperature profile, while higher aeration rates led to higher EC values. Furthermore, the thermophilic phase lasted 13, 9 and 4 weeks for the aeration rates of 0.4, 0.6 and 0.9 L min(-1)kg(-1), respectively. Accordingly, it was concluded that starting at a rate of 0.6 L min(-1)kg(-1) during first 2 months (about 9 weeks) of the process and continuing at a rate of 0.4 L min(-1)kg(-1)until the end of composting process would result in lower energy consumption.     

Application of a simplified mathematical model to estimate the effect of forced aeration on composting in a closed system

The aeration rate is a key process control parameter in the forced aeration composting process because it greatly affects different physico-chemical parameters such as temperature and moisture content, and indirectly influences the biological degradation rate. In this study, the effect of a constant airflow rate on vertical temperature distribution and organic waste degradation in the composting mass is analyzed using a previously developed mathematical model of the composting process. The model was applied to analyze the effect of two different ambient conditions, namely, hot and cold ambient condition, and four different airflow rates such as 1.5, 3.0, 4.5, and 6.0m(3)m(-2)h(-1), respectively, on the temperature distribution and organic waste degradation in a given waste mixture. The typical waste mixture had 59% moisture content and 96% volatile solids, however, the proportion could be varied as required. The results suggested that the model could be efficiently used to analyze composting under variable ambient and operating conditions. A lower airflow rate around 1.5-3.0m(3)m(-2)h(-1) was found to be suitable for cold ambient condition while a higher airflow rate around 4.5-6.0m(3)m(-2)h(-1) was preferable for hot ambient condition. The engineered way of application of this model is flexible which allows the changes in any input parameters within the realistic range. It can be widely used for conceptual process design, studies on the effect of ambient conditions, optimization studies in existing composting plants, and process control.     

Study of the organic matter evolution during municipal solid waste composting aimed at identifying suitable parameters for the evaluation of compost maturity

In this work the composting process of municipal solid wastes was studied in order to characterize the transformations of organic matter, particularly humic acid (HA). A composting process, lasting three months, was monitored by chemical methods; the following parameters were measured: water-soluble carbon concentration (WSC) and humic substances content (humic and fulvic acid (FA)). The effects of humification on the molecular structure of humic acid (HA) were also evaluated by Fourier transform infrared (FT-IR) and (13)C NMR spectroscopy. WSC concentration rapidly increased reaching a maximum at day-14 of the composting process and then declined. The humic and fulvic acid content (HA and FA, respectively) slightly increased during the process. The FT-IR and (13)C NMR spectra of HA indicate a high rate of change in structure during composting. The groups containing aromatic and carboxylic C increased, while polysaccharides and other aliphatic structures degraded during composting, resulting in HA structures of higher aromaticity. Therefore, spectrometric measurements could provide information significantly correlated to conventional chemical parameters of compost maturity.     

Fate and effect of linuron and metribuzin on the co-composting of green waste and sewage sludge

The fate and effect of the herbicides linuron and metribuzin on the co-composting of sewage sludge and green waste were addressed in this work. The experiments were conducted in metal cubic containers of 1.0 m³ volume simulating a windrow composting system. A mixture of sludge and green waste was prepared at a ratio of 1:5 v/v. The mixture was split in four equal parts and the two herbicides were added, using a pressure sprayer, as sole or mixed pollutant in each of the three mixtures. The forth mixture was composted without any addition of herbicide, to serve as control. Temperature, physicochemical characteristics, herbicide concentration, carbon dioxide emission, methane emission and microbiological parameters were measured either daily or every time the mixtures were turned, for a period of 80 days. Both herbicides’ concentration decreased significantly resulting in removal efficiencies of 99.1–99.7% and 95.8–96.0% for linuron and metribuzin, respectively. Incubation of microbiologically inactive mixtures at a temperature schedule following the spontaneous temperature evolution in the composters resulted in very little (1–11%) decomposition for both herbicides. Comparison of the variation of physicochemical parameters and microbial populations during composting indicated that both herbicides did not affect the composting process.     

Effect of C/N on composting of pig manure with sawdust

The aim of this composting trial was to evaluate the effect of C/N on the composting process of pig manure with the purpose of reducing the amount of sawdust normally used as co-composting materials. Two aerobic static piles were prepared consisting of pig manure mixed with sawdust at an initial C/N of 30 (pile A) and 15 (pile B), respectively. Pile B containing larger amount of pig manure showed a slower rise in temperature, lower maximum temperature, and shorter thermophilic phase than pile A. It also resulted in higher pH and electrical conductivity (EC) values, and even higher contents of soluble NH4-N and volatile solids throughout the composting period. Chemical and biological parameters including dissolved organic carbon (DOC) (4932 mg kg(-1)), soluble NH4-N (371 mg kg(-1)), C/Nsolid (18.3), C/Naquoeus (5.8) and seed germination index (GI) (66.5%) indicated that pile A achieved maturity after 49 days of composting. After 63 days of composting, pile B contained 5352 and 912 mg kg(-1) of DOC and soluble NH4-N content, respectively, which was much higher than the criterion of 5% and 400 mg kg(-1), indicating its immature nature. Pile B showed a relatively low GI value of 46%, which may be due to its high indigenous EC value as a result of larger amount of pig manure. Therefore, co-composting of pig manure with sawdust at a low initial C/N would require a composting longer than 63 days, and, the high salinity due to the large amount of pig manure would pose a potential inhibition on plant growth.     

Evaluation of laboratory-scale in-vessel co-composting of tobacco and apple waste

Efficient composting process requires set of adequate parameters among which physical–chemical properties of the composting substrate play the key-role. Combining different types of biodegradable solid waste it is possible to obtain a substrate eligible to microorganisms in the composting process. In this work the composting of apple and tobacco solid waste mixture (1:7, dry weight) was explored. The aim of the work was to investigate an efficiency of biodegradation of the given mixture and to characterize incurred raw compost. Composting was conducted in 24 L thermally insulated column reactor at airflow rate of 1.1 L min^?1. During 22 days several parameters were closely monitored: temperature and mass of the substrate, volatile solids content, C/N ratio and pH-value of the mixture and oxygen consumption. The composting of the apple and tobacco waste resulted with high degradation of the volatile solids (53.1%). During the experiment 1.76 kg of oxygen was consumed and the C/N ratio of the product was 11.6. The obtained temperature curve was almost a “mirror image” of the oxygen concentration curve while the peak values of the temperature were occurred 9.5 h after the peak oxygen consumption.     

Mass balances and life cycle inventory of home composting of organic waste

A comprehensive experimental setup with six single-family home composting units was monitored during 1 year. The composting units were fed with 2.6-3.5 kg organic household waste (OHW) per unit per week. All relevant consumptions and emissions of environmental relevance were addressed and a full life-cycle inventory (LCI) was established for the six home composting units. No water, electricity or fuel was used during composting, so the major environmental burdens were gaseous emissions to air and emissions via leachate. The loss of carbon (C) during composting was 63-77% in the six composting units. The carbon dioxide (CO(2)) and methane (CH(4)) emissions made up 51-95% and 0.3-3.9% respectively of the lost C. The total loss of nitrogen (N) during composting was 51-68% and the nitrous oxide (N(2)O) made up 2.8-6.3% of this loss. The NH(3) losses were very uncertain but small. The amount of leachate was 130 L Mg(-1) wet waste (ww) and the composition was similar to other leachate compositions from home composting (and centralised composting) reported in literature. The loss of heavy metals via leachate was negligible and the loss of C and N via leachate was very low (0.3-0.6% of the total loss of C and 1.3-3.0% of the total emitted N). Also the compost composition was within the typical ranges reported previously for home composting. The level of heavy metals in the compost produced was below all threshold values and the compost was thus suitable for use in private gardens.     

Influence of dairy manure addition on the biological and thermal kinetics of composting of greenhouse tomato plant residues

A laboratory-scale bioreactor was used to investigate the influence of dairy manure addition (as an inoculum and a carbon source) on the biological and thermal kinetics of the composting process of tomato plant residues-wood shavings mixture. Urea was added (as a nitrogen source) to correct the initial C:N ratio to 30:1 and the initial moisture content was also adjusted to 60%. The result of this study indicated that manure addition to the tomato residues-wood shavings mixture is a good source of macro and micronutrients required for supporting the composting microorganisms. Manure addition increased the rate of temperature increase and the duration of maximum temperature and reduced the lag and the peak time, all of which resulted in a significant reduction in the retention time. However, thermophilic temperature (> or = 40 degrees Celsius) was only achieved with 30%, 40% and 50% manure addition for 3, 7 and 9h. Total carbon reductions were in the range of 9.4-10.8% and TKN reductions were in the range of 3.4-6.0%. Neither the nitrogen nor the moisture content were limiting factors as the C:N ratio remained in the range of 26:1 to 28:1 and the moisture content remained within the optimum range of 58-61%. The maximum temperature of each mixture correlated with the reduction of total carbon, but carbon availability was a limiting factor in these experiments. In order to attain and sustain a thermophilic phase during the composting process, the addition of a readily available carbon source to the tomato should be investigated and carbon type (carbohydrates, proteins and fats) should be taken into account.     

Degradation of fats during thermophilic composting of organic waste.

The degradation of fats during thermophilic composting was investigated by adding lard of four different mixing ratios (0, 33.3, 42.9 and 50% on a dry weight basis) to dog food used as a model substrate for organic waste. The lard added at the mixing ratio of 33.3% did not inhibit the decomposition of organic matter in the dog food, with lard itself beginning decomposition after decay of more easily decomposable organic compounds of the dog food, 84 h from the start of composting. The percentage of lard decomposition reached as high as 29.3% by the end of 8 days of composting. By contrast, the decomposition of organic matter in the processed dog food was apparently inhibited when the portion of lard was greater than 33.3%, especially at the earliest stage of composting. It is possible, however, that lard would decompose vigorously once decomposition has begun, even when the ratio of lard is as high as 50%. The percentages of lard decomposition in composting mixtures with 42.9 and 50% lard were 15.7 and 9.50%, respectively, thus the higher the mixing ratio of lard, the lower the percentage of lard decomposition. However, it was found that the maximum decomposition rate of the lard was similar for all of the ratios tested; that is, approximately 5.0 x 10(-3) g carbon h(-1).     

Mass and element balance in food waste composting facilities

The mass and element balance in municipal solid waste composting facilities that handle food waste was studied. Material samples from the facilities were analyzed for moisture, ash, carbon, nitrogen, and the oxygen consumption of compost and bulking material was determined.Three different processes were used in the food waste composting facilities: standard in-vessel composting, drying, and stand-alone composting machine. Satisfactory results were obtained for the input/output ash balance despite several assumptions made concerning the quantities involved. The carbon/nitrogen ratio and oxygen consumption values for compost derived only from food waste were estimated by excluding the contribution of the bulking material remaining in the compost product. These estimates seemed to be suitable indices for the biological stability of compost because there was a good correlation between them, and because the values seemed logical given the operating conditions at the facilities.     

Co-composting of green waste and food waste at low C/N ratio

In this study, co-composting of food waste and green waste at low initial carbon to nitrogen (C/N) ratios was investigated using an in-vessel lab-scale composting reactor. The central composite design (CCD) and response surface method (RSM) were applied to obtain the optimal operating conditions over a range of preselected moisture contents (45–75%) and C/N ratios (13.9–19.6). The results indicate that the optimal moisture content for co-composting of food waste and green waste is 60%, and the substrate at a C/N ratio of 19.6 can be decomposed effectively to reduce 33% of total volatile solids (TVS) in 12 days. The TVS reduction can be modeled by using a second-order equation with a good fit. In addition, the compost passes the standard germination index of white radish seed indicating that it can be used as soil amendment.     

Composting of food refuse from a student restaurant in Hokkaido University

Over a period of 21 months, we composted food refuse from a student restaurant in Hokkaido University using a commercially available composting machine. The machine had two reactors, each with a working volume of 250 l. The refuse was mixed with sawdust in a ratio of 5 l sawdust to 10 kg refuse, and this mixture was fed into the machine daily. We studied the characteristics of the refuse, the composting mixture, and the finished compost in an effort to optimize the operating parameters. We also evaluated the effectiveness of the composting process by determining the decomposition rates of the composting materials. The optimum moisture content of the composting mixture was between 30% wet basis (wb) and 40% wb in this machine. The composting machine worked well when the first reactor was filled with composting mixture and 0.5 kg lime was added once per week. The mass of the materials supplied was reduced by 84% over the study period. The decomposition rate of the volatile matter in all composting materials was 66%. The mass of the food refuse supplied was 14.8 kg/day on average, and the moisture content of the refuse was 77% wb on average. Received: October 4, 1999 / Accepted: April 4, 2000     

Carbon dioxide and ammonia emissions during composting of mixed paper, yard waste and food waste

The objective of the work was to provide a method to predict CO2 and NH3 yields during composting of the biodegradable fraction of municipal solid wastes (MSW). The compostable portion of MSW was simulated using three principal biodegradable components, namely mixed paper wastes, yard wastes and food wastes. Twelve laboratory runs were carried out at thermophilic temperatures based on the principles of mixture experimental and full factorial designs. Seeded mixed paper (MXP), seeded yard waste (YW) and seeded food waste (FW), each composted individually, produced 150, 220 and 370 g CO2-C, and 2.0, 4.4 and 34 g NH3-N per dry kg of initial substrate, respectively. Several experimental runs were also carried out with different mixtures of these three substrates. The effect of seeding was insignificant during composting of food wastes and yard wastes, while seeding was necessary for composting of mixed paper. Polynomial equations were developed to predict CO2 and NH3 (in amounts of mass per dry kg of MSW) from mixtures of MSW. No interactions among components were found to be significant when predicting CO2 yields, while the interaction of food wastes and mixed paper was found to be significant when predicting NH3 yields.     

Activated carbon from Ceiba pentandra hulls, an agricultural waste, as an adsorbent in the removal of lead and zinc from aqueous solutions

The ability of low-cost activated carbon prepared from Ceiba pentandra hulls, an agricultural waste material, for the removal of lead and zinc from aqueous solutions has been investigated. In the batch tests experimental parameters were studied, including solution pH, contact time, adsorbent dose and initial metal ions concentration. The adsorbent exhibited good sorption potential at pH 6.0. Maximum removal of lead (99.5%) and of zinc (99.1%) with 10 g/l of sorbent was observed at 50 mg/L sorbate concentration. Removals of about 60-70% occurred in 10 min, and equilibrium was attained at around 50 min for both metals. The functional groups (CO, SO,-OH) present on the carbon surface were responsible for the adsorption of metal ions. The adsorption parameters were analysed using both the Freundlich and Langmuir models. The data are better fitted by the Freundlich isotherm as compared to Langmuir model, and the adsorption capacities for lead and zinc were 25.5 and 24.1 mg/g, respectively. Kinetics of adsorption obeyed a second order rate equation and the rate constant was found to be 2.71 x 10(-2) and 2.08 x 10(-2) g/mg/min for lead and zinc, respectively. The desorption studies were carried out using dilute HCl, and the effect of HCl concentration on desorption was studied. Maximum desorptions of 85% for lead and 78% for zinc were attained with 0.15 M HCl.     

Modelling of organic matter dynamics during the composting process

Composting urban organic wastes enables the recycling of their organic fraction in agriculture. The objective of this new composting model was to gain a clearer understanding of the dynamics of organic fractions during composting and to predict the final quality of composts. Organic matter was split into different compartments according to its degradability. The nature and size of these compartments were studied using a biochemical fractionation method. The evolution of each compartment and the microbial biomass were simulated, as was the total organic carbon loss corresponding to organic carbon mineralisation into CO₂. Twelve composting experiments from different feedstocks were used to calibrate and validate our model. We obtained a unique set of estimated parameters. Good agreement was achieved between the simulated and experimental results that described the evolution of different organic fractions, with the exception of some compost because of a poor simulation of the cellulosic and soluble pools. The degradation rate of the cellulosic fraction appeared to be highly variable and dependent on the origin of the feedstocks. The initial soluble fraction could contain some degradable and recalcitrant elements that are not easily accessible experimentally.     

Life-cycle greenhouse gas emissions and economic analysis of alternative treatments of solid waste from city markets in Vietnam

We utilize life cycle assessment to trace conversion of degradable organic carbon (DOC) contained in organic waste from city markets in Da Nang, Vietnam. Our methodology makes explicit the process of conversion of DOC under aerobic and anaerobic conditions, as well as the balance of nutrients. Greenhouse gas emissions were calculated for six alternative scenarios: (i) anaerobic landfilling (current situation); (ii) semi-aerobic landfilling; (iii) landfill gas capture; (iv) composting; (v) pre-composting before landfill; and (vi) biogas production. We calculate that 1 t of waste in anaerobic landfilling emits 1.70 t CO₂-eq. with life-cycle perspective. Lowest emission occurs in biogas scenario with 0.26 t CO₂-eq./t. Composting occupies an intermediate position with 0.39 t CO₂-eq./t. Likewise, we estimate that cost of emission reduction in solid waste sector of Vietnam is 15.13 US$/t CO₂-eq., given by alternative of composting and taking anaerobic landfilling as reference. On the other hand, if social cost of carbon (SCC) is incorporated lowest cost to treat 1 t of waste is given by composting and semi-aerobic landfilling at discount rate of 5 %. However, using lower discount rates, and consequently higher values of SCC, composting and biogas production become the alternatives with lowest treatment costs.