Comparison of mechanical pretreatment methods for the enhancement of anaerobic digestion of pulp and paper waste activated sludge

The conventional anaerobic digestion process, requiring long solids retention times (SRTs) to digest solids, is currently viewed as impractical for the pulp and paper industry because of high capital costs associated with the construction of new digesters. Recent developments in sludge solubilization technology could be promising in reducing digester size, which also allows for the potential use of decommissioned tanks, both of which can reduce the capital cost. Three pretreatment technologies for use with anaerobic digestion were tested on laboratory-scale to investigate their feasibility. The SRTs in all three digesters systematically decreased from 20 to 3 days. The reference digester was fed waste activated sludge (WAS) to serve as the control at the same SRTs. The other digesters were fed WAS that had been preconditioned using mechanical shearing, sonication, or high-pressure homogenization technology. Anaerobic digestion with high-pressure homogenization produced as much methane at 3-day mean SRT as that from the reference digester operated at 20-day SRT. Therefore, a new digester can theoretically be 85% smaller than a conventional digester. An added benefit of WAS to methane conversion is the recovery of nutrients nitrogen and phosphorus.     

Pretreatment of sludge with microwaves for pathogen destruction and improved anaerobic digestion performance.

A new way of generating Class A sludge using microwaves was evaluated through a series of laboratory-scale experiments. Microwaves provide rapid and uniform heating throughout the material. Other benefits of microwave treatment include instant and accurate control and selective and concentrated heating on materials, such as sludge, that have a high dielectric loss factor. Sludge was irradiated with 2450-MHz microwaves, and fecal coliforms were counted. Fecal coliforms were not detected at 65 degrees C for primary sludge and anaerobic digester sludge and at 85 degrees C for waste activated sludge when sludge was irradiated with 2450-MHz microwaves. During the bench-scale anaerobic digester operation, the highest average log reduction of fecal coliforms was achieved by the anaerobic digester fed with microwave-pretreated sludge (> or = 2.66 log removal). The anaerobic digester fed with microwave-irradiated sludge was more efficient in inactivation of fecal coliforms than the other two digesters fed with raw sludge and externally heated sludge, respectively. It took more than three hydraulic retention times for a bench-scale mesophilic anaerobic digester to meet Class A sludge requirements after feeding microwave-irradiated sludge. Class A sludge can be produced consistently with a continuously fed mesophilic anaerobic digester if sludge is pretreated with microwaves to reach 65 degrees C.     

Biodegradation of phthalate esters during the mesophilic anaerobic digestion of sludge

Phthalic acid esters (PAE) are commonly found in the sludge generated in the wastewater treatment plants. Anaerobic digestion followed by land application is a common treatment and disposal practice of sludge. To date, many studies exist on the anaerobic biodegradation rates of PAE, especially of the easily biodegradable ones, whereas the higher molecular weight PAE have reported to be non-biodegradable under methanogenic conditions. Furthermore, there is no information on the effect of the PAE on the performance of the anaerobic digesters treating sludge. In this study, the anaerobic biodegradation of di-n-butyl phthalate (DBP), di-ethyl phthalate (DEP) and di-ethylhexyl phthalate (DEHP) was investigated and their relative rates of anaerobic degradation were calculated. Also, the biological removal of PAE during the anaerobic digestion of sludge in bench-scale digesters was investigated using DBP and DEHP as model compounds of one biodegradable and one recalcitrant PAE respectively. The degradation of all the PAE tested in this study (DEP, DBP and DEHP) is adequately described by first-order kinetics. Batch and continuous experiments showed that DEP and DBP present in sludge are rapidly degraded under mesophilic anaerobic conditions (a first-order kinetic constant of 8.04 x 10(-2) and 13.69 x 10(-2)-4.35 day(-1) respectively) while DEHP is degraded at a rate between one to two orders of magnitude lower (0.35 x 10(-2)-3.59 x 10(-2) day(-1)). It is of high significance that experiments with anaerobic sludge of different origin (US and Europe) showed that degradation of DEHP occurs under methanogenic conditions. Accumulation of high levels of DEHP (more than 60 mg/l) in the anaerobic digester has a negative effect on DBP and DEHP removal rates as well as on the biogas production.     

Combined anaerobic/aerobic digestion: effect of aerobic retention time on nitrogen and solids removal

A combined anaerobic/aerobic sludge digestion system was studied to determine the effect of aerobic solids retention time (SRT) on its solids and nitrogen removal efficiencies. After the anaerobic digester reached steady state, effluent from the anaerobic digester was fed to aerobic digesters that were operated at 2- to 5-day SRTs. The anaerobic system was fed with a mixture of primary and secondary sludge from a local municipal wastewater treatment plant. Both systems were fed once per a day. The aerobic reactor was continuously aerated with ambient air, maintaining dissolved oxygen level at 1.1 +/- 0.3 mg/L. At a 4-day or longer SRT, more than 11% additional volatile solids and 90% or greater ammonia were removed in the aerobic digester, while 32.8 mg-N/L or more nitrite/nitrate also was measured. Most total Kjeldahl nitrogen removal was via ammonia removal, while little organic nitrogen was removed in the aerobic digester.     

不同温度下有机负荷对厌氧折流板反应器污泥颗粒化的影响

采用2个相同的厌氧折流板反应器（ABR）研究不同温度、有机负荷对ABR启动过程中胞外聚合物（EPS）产生的影响,以及各隔室优势菌种。结果表明,高温和较高的有机负荷（OLR）促进EPS的产生,而EPS有利于颗粒污泥的形成。较高温度也有利于反应器承受更高的有机负荷。启动结束后,沿着水流方向,隔室中的污泥发生变化,由水解酸化菌演替为产甲烷优势菌。     

常温下IC反应器启动过程中的颗粒污泥性能研究

在常温下用自配葡萄糖废水启动IC反应器,研究了厌氧颗粒污泥的形成过程和特性。IC反应器进水浓度为3 000 mg COD/L,水温为14.5～26℃,25 d内形成了颗粒污泥。结果表明,随着运行时间和容积负荷的增加,颗粒污泥粒径逐渐增大。反应器启动完成后,反应器中2 mm的颗粒污泥增加到6.6%,0.3 mm的颗粒从57.7%减少到39.4%;VSS浓度从24.7 g/L上升到48.2 g/L;VSS/SS从34.4%增加到72.8%。颗粒污泥的沉降速度与颗粒粒径成正比,0.3～3 mm的颗粒污泥的沉降速度介于34.05～109.75 m/h之间,具有良好的沉降性能。初始接种污泥几乎没有产甲烷活性,与第30 d的初期颗粒污泥相比,成熟的颗粒污泥的产甲烷活性提高了46.7%。     

厌氧发酵系统中回流沼液的产甲烷活性研究

为确定两阶段厌氧发酵系统合理的污泥回流时段,对厌氧发酵系统排出沼液产甲烷活性进行了研究。通过对这些沼液在后储罐放置的不同天数(0~5 d)测定其不同的活性,用间歇实验方法测定最大比产甲烷活性(Um ax.CH4)作为厌氧污泥的产甲烷活性指标。结果表明,排出的沼液产甲烷活性在不同的时间段有所不同,经实验得出沼液放置第2 d时的产甲烷活性最高,从而确定该两阶段厌氧发酵系统排出污泥合理的回流时段应该是沼液进入后储罐的第2 d。进而为在线活性污泥与后储罐最佳活性时段污泥混合的污泥回流工艺提供理论依据。     

Effects of feed solutions on refuse hydrolysis and landfill leachate characteristics

Tap water, aerobically pre-treated leachate, and anaerobically pre-treated leachate, were each fed into the top of a series of three simulated landfills columns, filled with municipal solid waste collected in Shanghai, China. Changes in leachate, including pH, total organic carbon (TOC), and volatile fatty acids (VFAs), and the produced biogas were monitored over time. The tap-water-fed columns had a low hydrolysis rate that yielded an acidic environment (pH 4.8-5.4) in the leachate that inhibited methanogenesis reaction in the refuse. When aerobically pre-treated leachate was fed into the columns, the hydrolysis rate of total organic carbon fluctuated between 200 and 400 mg d-1 and methanogenesis in the refuse column was only partly activated. The hydrolysis rate of refuse fed with anaerobically pre-treated leachate was the highest among the three solutions. The high alkaline levels of the anaerobically pre-treated leachate and its methanogenic bacteria led to an early activation of methanogenesis in the refuse columns. The VFAs contributed approximately 40-60% of TOC in tap-water-fed columns, 60-80% of TOC in the columns fed aerobically pre-treated leachate, and up to 70-90% of TOC in columns fed with anaerobically pre-treated leachate. The feed solution had considerably affected leachate characteristics, and then the build-up of the methanogenesis in the refuse column and the composition of fermentation products in the leachate. The success of a bioreactor landfill depends on whether the recycled leachate could yield a favorable methanogenic environment in the top refuse layer, or whether an appropriate pre-treatment is adopted to modify the leachate characteristics.     

Effects of ferric hydroxide on methanogenesis from lipids and long-chain fatty acids in anaerobic digestion.

The addition of ferric hydroxide to sludge from a municipal anaerobic digester stimulated the rate of methanogenesis from canola oil when the initial oil concentration was high (4600 mg/L; P < 0.002), but not when it was low (920 mg/L; P > 0.05). Similar trends were observed when oleic acid, a fatty acid that is a major component of canola oil triglycerides, was provided, but the effects were statistically significant only when the initial concentration of ferric hydroxide was also high (18 g/L; P = 0.015). Iron reduction occurred when ferric hydroxide was added to microcosms containing anaerobic digester sludge, but the extent of ferrous iron production was much less in acetate-amended microcosms than in those that were provided with canola oil or oleic acid. Methanogenesis and acetate consumption were completely inhibited when the initial acetate concentration was approximately 5000 mg/L, regardless of the initial ferric hydroxide concentration. The main effect of ferric hydroxide in this system appears to have been a result of stimulation of the rate of fatty acid oxidation.     

Performances of mesophilic anaerobic digestion systems treating poultry mortalities

Abstract

A closed‐loop anaerobic digestion system consisting of a leachbed (LB) and an upflow anaerobic sludge blanket (UASB) was tested as an alternative for the disposal of poultry mortalities. This paper compares the performances of three LB‐UASB treatment systems with different initial moisture contents in the LBs. Each LB was loaded with one chicken and 5, 10 or 18 liters of water. The LBs initially carried out the hydrolysis/acidification phase while the UASBs the methanogenesis phase. Due to repeated inoculation by the UASBs, the LBs with 10 and 18 liters of water started producing methane on day 5, while the one with 5 liters of water on day 19. However, methane production rates were low before day 40 for the LB with 10 liters of water and day 60 for the other LBs. Methane production gradually improved as the LBs continued to receive ungranulated sludge from the UASBs. The LBs eventually became balanced methane reactors. Continued balanced fermentation in the LBs resulted in leachates with very low substrate concentrations that could no longer support high‐rate methanogenesis in the UASBs. Consequently, methane production rates from the UASBs decreased quickly while that from the LBs reached peak levels. Cumulative methane production from each LB eventually exceeded that from its connecting UASB. After 118 days of digestion, 414, 437 and 470 liters of methane were produced from the three systems, respectively. Cumulative methane production from the LBs with 5 and 18 liters of water accounted for 63% of the total methane produced from their respective systems. The LB with 10 liters of water produced 75% of the total methane from that system. Methane yields ranged from 0.485 to 0.554 m³ (Kg TS) ¹. About 86% of the initial dry weight was biodegraded. All three systems performed very well with little operational problems. Overall, the system that started with 10 liters of water in the LB performed the best. Strategy for enhancing system performances and implementing farm applications are discussed.     

Effects of oxygen exposure on anaerobic digester sludge.

Recuperative thickening of anaerobic digester sludge (thickening with solids return) yields increased digester capacity. Common thickening methods cause oxygen exposure to the digester sludge. This study evaluated the effects of various levels of oxygen exposure on the acetoclastic methanogens. Gravity belt thickening had no detrimental effect on the acetoclastic activity. From a 7-day batch test with continuous oxygen exposure of digester sludge, a 12% loss in acetoclastic activity was predicted for a digester with a 20-day solids retention time (SRT) and 100% recycle with recuperative thickening via dissolved air flotation thickening. However, a greater loss (27%) was found from a long-term, bench-scale digester operated under similar conditions. This loss did not affect the digester performance, as measured by volatile solids destruction. This research suggests that recuperative thickening may not affect digester performance at a long SRT with constant operation, but may change the reserve capacity of the anaerobic community.     

pH值对污泥发酵产酸的影响

利用剩余污泥厌氧发酵产生挥发性脂肪酸,可作为污水脱氮除磷的有机碳源,而pH值是发酵产酸过程中重要的控制参数.研究了不同pH值条件下剩余污泥厌氧发酵产酸过程中各参数变化规律,探索pH值对其过程的影响及其分析.结果表明,碱性条件有利于污泥发酵产酸过程,实验最佳条件是控制反应初始pH值为10.0,仅8d发酵挥发性脂肪酸浓度就达到8.90 mmol/L.此外,污泥在发酵过程中,酸性条件下NH4+-N和PO43--P的释放量均大于碱性条件.     

Biomethanation of tobacco waste

Tobacco is an important cash crop produced in considerable quantities in India. During cigarette manufacturing large quantities of tobacco waste are produced annually and its disposal is a serious ecological problem. In the present study a process for the biodegradation of tobacco waste, under methanogenic conditions, was developed so that environmental pollution can be reduced while producing biogas as a useful energy source. The methanogenic bacterial consortium developed for the anaerobic degradation of tobacco waste without any chemical pretreatment in a single stage digester at 15 days HRT (hydraulic retention time) has been successfully scaled-up to install a 10 m(3) biogas plant. The gas yields (1 kg(-1 TS fed) day(-1)) varied from 169 to 282 depending on the ambient temperatures. The methane content in the biogas produced was 60%. The pH and VFA content of the digested slurry were 6.8 +/- 0.1 and 599 mg litre(-1), respectively. Nicotine, COD and BOD reductions were 75, 60 and 80%, respectively.     

废水产氢产酸/同型产乙酸耦合产酸条件优化

为了更好地发挥产氢产酸/同型产乙酸耦合系统在废水厌氧发酵生产乙酸方面的优势,有必要寻找一种简单有效的方法以获得该系统产酸的优化条件.利用经过加热处理并活化的厌氧污泥作种泥,以模拟废水中的葡萄糖为底物,针对发酵时间、底物浓度、种泥浓度、初始pH进行4因素10水平均匀设计实验,得到了乙酸生产指标与产酸条件之间关系的回归方程;也得到了以高乙酸产量为主要目标导向同时兼顾高乙酸产率和高乙酸生产强度目标的优化条件;优化条件实验乙酸浓度比均匀设计中最高乙酸浓度提高20%左右.研究表明,将均匀设计应用于废水产氢产酸/同型产乙酸耦合产酸条件优化,可以避免盲目性,迅速获得满意结果.     

Effect of the alkyl chain length on the anaerobic biodegradability and toxicity of quaternary ammonium based surfactants

The anaerobic biodegradability and toxicity to methanogenic gas production of different alkyl chain length homologs of quaternary ammonium based surfactants were examinated. Two series of these cationic surfactants were selected: alkyl trimethyl ammonium and alkyl benzyl dimethyl ammonium compounds. A simple anaerobic gas production test containing municipal digester solids as a source of anaerobic bacteria was used. Under the applied methanogenic conditions, the cationic surfactants tested showed a very poor primary biodegradation and no evidence of any extent of ultimate biodegradation was observed. The toxicity of quaternary ammonium based surfactants to methanogenic gas production decreased with increasing the alkyl chain length.     

Formation and biodegradation of toluene in the anaerobic sludge digestion process.

The formation of toluene in municipal anaerobic primary and secondary sludge digestion processes was investigated. Experiments were carried out in a large laboratory-scale reactor using sludge from a primary settling tank of a municipal treatment plant. It was found that toluene was produced in the supernatant in relatively large concentrations for almost all cases tested. The concentration of toluene varied and was found to depend on the stage of the anaerobic process. During the acidity phase, which is the first stage of anaerobic digestion, an increase of toluene concentration was observed, while in the transition period, from the acidity phase to methanogenesis, the toluene concentration decreased. It was concluded that biosynthesis of toluene occurs in the acidogenic phase, while biodegradation was prevalent in the methanogenic stage. Depending on the type of experiments, an increase of toluene from a base value of approximately 200 microg/L up to 20,000 and 42,000 microg/L was measured in the first stage of anaerobic digestion. In the subsequent methane-production stage of digestion, the estimated rate of toluene decrease (biodegradation) varied from 400 to 900 microg/L-d.     

Ca2+对上流式多级厌氧反应器处理蔗渣渗滤液的影响

研究了上流式多级厌氧反应器(UMAR)处理蔗渣渗滤液过程中Ca2+浓度对反应器运行特性和颗粒污泥性质的影响。结果表明,对于蔗渣渗滤液而言,进水中低浓度的Ca2+浓度(80～300 mg/L)对颗粒污泥产甲烷活性无抑制,COD去除率最高可达93.3%;Ca2+浓度达到500 mg/L以上时,对厌氧颗粒污泥的活性有抑制作用;随着Ca2+浓度进一步升高,抑制作用加强,污泥灰分明显升高,活性成分下降,COD去除效率明显降低,污泥粘结沉积在反应器底部,导致系统内循环出现障碍。因此,在实际生产中应减少废水中Ca2+的引入量。     

Abatement of ammonia and hydrogen sulfide emissions from a swine lagoon using a polymer biocover

The purpose of this research was to determine the efficiency of a polymer biocover for the abatement of H2S and NH3 emissions from an east-central Missouri swine lagoon with a total surface area of 7800 m2. The flux rate of NH3, H2S, and CH4 was monitored continuously from two adjacent, circular (d = 66 m) control and treatment plots using a nonintrusive, micrometeorological method during three independent sampling periods that ranged between 52 and 149 hr. Abatement rates were observed to undergo a temporal acclimation event in which NH3 abatement efficiency improved from 17 to 54% (p = < 0.0001 to 0.0005) and H2S abatement efficiency improved from 23 to 58% (p < 0.0001) over a 3-month period. The increase in abatement efficiency for NH3 and H2S over the sampling period was correlated with the development of a stable anaerobic floc layer on the bottom surface of the biocover that reduced mass transfer of NH3 and H2S across the surface. Analysis of methanogenesis activity showed that the biocover enhanced the rate of anaerobic digestion by 25% when compared with the control. The biocover-enhanced anaerobic digestion process was shown to represent an effective mechanism to counteract the accumulation of methanogenic substrates in the biocovered lagoon.     

Steam-explosion pretreatment for enhancing anaerobic digestion of municipal wastewater sludge.

This study evaluated the use of steam explosion as a pretreatment for municipal wastewater treatment sludges and biosolids as a technique for enhancing biogas generation during anaerobic digestion. Samples of dewatered anaerobic digester effluent (biosolids) and a mixture of thickened waste activated sludge (TWAS) and biosolids were steam-exploded under differing levels of intensity in this study. The results indicate that steam explosion can solublize components of these sludge streams. Increasing the intensity of the steam-explosion pressure and temperature resulted in increased solublization. The steam-explosion pretreatment also increased the bioavailability of sludge components under anaerobic digestion conditions. Increasing the steam-explosion intensity increased the ultimate yield of methane during anaerobic digestion. Batch anaerobic digestion tests suggested that pretreatment at 300 psi was the most optimal condition for enhanced biogas generation while minimizing energy input. Semicontinuous anaerobic digestion revealed that the results that were observed in the batch tests were sustainable in prolonged operation. Semicontinuous digestion of the TWAS/biosolids mixture that was pretreated at 300 psi generated approximately 50% more biogas than the controls. Semicontinuous digestion of the pretreated biosolids resulted in a 3-fold increase in biogas compared with the controls. Based on capillary suction test results, steam-explosion pretreatment at 300 psi improved the dewaterability of the final digested sludge by 32 and 45% for the TWAS/ biosolids mixture and biosolids, respectively, compared with controls. The energy requirements of the nonoptimized steam-explosion process were substantially higher than the additional energy produced from enhanced digestion of the pretreated sludge. Substantial improvements in energy efficiency will be required to make the process viable from an energy perspective.     

活性污泥法处理过程中泡沫问题的产生与控制

活性污泥法运行过程中经常受泡沫问题的影响,导致处理效果的降低以及运行费用的提高.大量研究表明,污泥中某些丝状菌或放线菌的过度增殖是造成活性污泥工艺中泡沫问题的主要原因.讨论了活性污泥过程中泡沫的产生原因、已知的发泡微生物的种类、影响发泡的环境因素和过程参数及常用的泡沫控制技术,并对污泥消化过程中的泡沫问题作了简单的介绍.