Improving anaerobic sewage sludge digestion by implementation of a hyper-thermophilic prehydrolysis step

The present study focuses on a two-step process for treatment and stabilisation of primary sludge. The process consists of a hyper-thermophilic hydrolysis step operated at 70 degrees C and a hydraulic retention time (HRT) of 2 days followed by a thermophilic (55 degrees C) anaerobic digestion step at a HRT of 13 days. A one-step anaerobic digester operated at 55 degrees C and 15 days HRT was used as a reference process. The two-step process was characterized by a 12% higher organic suspended solids removal efficiency and better pathogen reduction effect than the conventional one-step digestion. The microbial community of the digester fed with pre-treated sludge was characterised by a higher activity compared to that of the digester treating raw sludge. Moreover, the pre-treatment of the primary sludge resulted up to 48% increase of the methane potential (20.09 and 13.56mmolCH(4)g(-)VS(-1) with and without pre-treatment, respectively) and up to 115% increase of the methane production rate. Finally it was shown that the extra energy requirements for the operation of a pre-treatment step would be covered by the energy produced from the extra methane production and in addition there would be a significant energy surplus of 2.17kJd(-1) for the system tested.     

Biodegradation of phthalate esters during the mesophilic anaerobic digestion of sludge

Phthalic acid esters (PAE) are commonly found in the sludge generated in the wastewater treatment plants. Anaerobic digestion followed by land application is a common treatment and disposal practice of sludge. To date, many studies exist on the anaerobic biodegradation rates of PAE, especially of the easily biodegradable ones, whereas the higher molecular weight PAE have reported to be non-biodegradable under methanogenic conditions. Furthermore, there is no information on the effect of the PAE on the performance of the anaerobic digesters treating sludge. In this study, the anaerobic biodegradation of di-n-butyl phthalate (DBP), di-ethyl phthalate (DEP) and di-ethylhexyl phthalate (DEHP) was investigated and their relative rates of anaerobic degradation were calculated. Also, the biological removal of PAE during the anaerobic digestion of sludge in bench-scale digesters was investigated using DBP and DEHP as model compounds of one biodegradable and one recalcitrant PAE respectively. The degradation of all the PAE tested in this study (DEP, DBP and DEHP) is adequately described by first-order kinetics. Batch and continuous experiments showed that DEP and DBP present in sludge are rapidly degraded under mesophilic anaerobic conditions (a first-order kinetic constant of 8.04 x 10(-2) and 13.69 x 10(-2)-4.35 day(-1) respectively) while DEHP is degraded at a rate between one to two orders of magnitude lower (0.35 x 10(-2)-3.59 x 10(-2) day(-1)). It is of high significance that experiments with anaerobic sludge of different origin (US and Europe) showed that degradation of DEHP occurs under methanogenic conditions. Accumulation of high levels of DEHP (more than 60 mg/l) in the anaerobic digester has a negative effect on DBP and DEHP removal rates as well as on the biogas production.     

Anaerobic codigestion of municipal, farm, and industrial organic wastes: a survey of recent literature.

Codigestion of organic wastes is a technology that is increasingly being applied for simultaneous treatment of several solid and liquid organic wastes. The main advantages of this technology are improved methane yield because of the supply of additional nutrients from the codigestates and more efficient use of equipment and cost-sharing by processing multiple waste streams in a single facility. Many municipal wastewater treatment plants (WWTPs) in industrialized countries currently process wastewater sludge in large digesters. Codigestion of organic wastes with municipal wastewater sludge can increase digester gas production and provide savings in the overall energy costs of plant operations. Methane recovery also helps to reduce the emission of greenhouse gases to the atmosphere. The goal of this literature survey was to summarize the research conducted in the last four years on anaerobic codigestion to identify applications of codigestion at WWTPs. Because the solids content in municipal wastewater sludge is low, this survey only focuses on codigestion processes operated at relative low solids content (slurry mode). Semi-solid or solid codigestion processes were not included. Municipal wastewater sludge, the organic fraction of municipal solid waste, and cattle manure (CAM) are the main wastes most often used in codigestion processes. Wastes that are codigested with these main wastes are wood wastes, industrial organic wastes, and farm wastes. These are referred to in this survey as codigestates. The literature provides many laboratory studies (batch assays and bench-scale digesters) that assess the digestibility of codigestates and evaluate the performance and monitoring of codigestion, inhibition of digestion by codigestates, the design of the process (e.g., single-stage or two-stage processes), and the operation temperature (e.g., mesophilic or thermophilic). Only a few reports on pilot- and full-scale studies were found. These evaluate general process performance and pretreatment of codigestates, energy production, and treatment costs.     

Efficiency of the anaerobic treatment of the organic fraction of municipal solid waste: collection and pretreatment.

This report is based on several years of co-operation between our research groups and Danish biogas plants. Throughout the years, there has been a fruitful exchange of know-how and experiences in laboratory scale on the one hand and large scale on the other, leading to a better understanding of the principles of the anaerobic digestion process and to an optimization of its large-scale implementation. In order to get an overview of the current situation concerning the treatment of the organic fraction of municipal solid waste (OFMSW) in Denmark, interviews were carried out with operators of the biogas plants where OFMSW is treated and the municipality staff responsible for waste management. With the aim of fulfilling the governmental goal to treat 150,000 tons of OFMSW by the year 2004 mainly by anaerobic digestion, the different municipalities are investigating different concepts of waste collection and treatment. The quality of the OFMSW treated is the key to smooth operation of the biogas process including a high biogas yield and production of an effluent that is feasible for use as fertilizer on agricultural land. Comparison of the different concepts leads to the conclusion that source-sorting of OFMSW in paper bags is preferable to collection in plastic bags and successive separation of plastics in a waste processing treatment plant.     

Wet explosion of wheat straw and codigestion with swine manure: Effect on the methane productivity

The continuously increasing demand for renewable energy sources renders anaerobic digestion to one of the most promising technologies for renewable energy production. Twenty-two (22) large-scale biogas plants are currently under operation in Denmark. Most of these plants use manure as the primary feedstock but their economical profitable operation relies on the addition of other biomass products with a high biogas yield. Wheat straw is the major crop residue in Europe and the second largest agricultural residue in the world. So far it has been used in several applications, i.e. pulp and paper making, production of regenerated cellulose fibers as an alternative to wood for cellulose-based materials and ethanol production. The advantage of exploiting wheat straw for various applications is that it is available in considerable quantity and at low-cost. In the present study, the codigestion of swine manure with wheat straw in a continuous operated system was investigated, as a method to increase the efficiency of biogas plants that are based on anaerobic digestion of swine manure. Also, the pretreatment of wheat straw with the wet explosion method was studied and the efficiency of the wet explosion process was evaluated based on (a) the sugars release and (b) the methane potential of the pretreated wheat straw compared to that of the raw biomass. It was found that, although a high release of soluble sugars was observed after wet explosion, the methane obtained from the wet-exploded wheat straw was slightly lower compared to that from the raw biomas s. On the other hand, the results from the codigestion of raw (non-pretreated) wheat straw with swine manure were very promising, suggesting that 4.6 kg of straw added to 1 t of manure increase the methane production by 10%. Thus, wheat straw can be considered as a promising, low-cost biomass for increasing the methane productivity of biogas plants that are based mainly on swine manure.     

Biological degradation and greenhouse gas emissions during pre-storage of liquid animal manure

Storage of manure makes a significant contribution to global methane (CH4) emissions. Anaerobic digestion of pig and cattle manure in biogas reactors before outside storage might reduce the potential for CH4 emissions. However, manure pre-stored at 15 to 20 degrees C in buildings before anaerobic digestion may be a significant source of CH4 and could reduce the potential CH4 production in the biogas reactor. Degradation of energy-rich organic components in slurry and emissions of CH4 and carbon dioxide (CO2) from aerobic and anaerobic degradation processes during pre-storage were examined in the laboratory. Newly mixed slurry was added to vessels and stored at 15 and 20 degrees C for 100 to 220 d. During storage, CH4 and CO2 emissions were measured with a dynamic chamber technique. The ratio of decomposition in the subsurface to that at the surface indicated that the aerobic surface processes contributed significantly to CO2 emission. The measured CH4 emission was used to calculate the methane conversion factor (MCF) in relation to storage time and temperature, and the total carbon-C emission was used to calculate the decrease in potential CH4 production by anaerobic digestion following pre-storage. The results show substantial methane and carbon dioxide production from animal manure in an open fed-batch system kept at 15 to 20 degrees C, even for short storage times, but the influence of temperature was not significant at storage times of <30 d. During long-term storage (90 d), a strong influence of temperature on the MCF value, especially for pig manure, was observed.