Efficiency characterization of fire extinguishing compound superfine powder containing Mg(OH)2

To improve the fire extinguishing efficiency of existing dry powders, a new type of superfine dry powder was prepared using magnesium hydroxide as an additive. In our study, a thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC) were used to analyze the thermal decomposition of the synthesized powders. The temperature of thermal decomposition, weight loss, and other thermodynamic parameters of the fire extinguishing powders were analyzed to explain the performance advantages of the compound superfine powder. Through a small-scale fire experiment, the physical parameters of the extinguishing process—such as extinguish time, powder dosage, smoke concentration, and minimum extinguishing concentration—were quantified for the suppression of a diesel fire using the different powders; these parameters were used to evaluate the fire extinguishing capacity and toxic gas suppression ability of the powders. TGA demonstrated that the compound superfine powder decomposed more quickly and its thermal decomposition process was much shorter than those of the other powders. The DSC data indicated that the compound superfine powder could decrease the characteristic temperature at each stage and thus the powder absorbed the flame's heat more quickly and suppressed flame propagation. The fire extinguishing test demonstrated that the consumption of the three types of fire extinguishing powder decreased with an increase in the driving pressure, and the order of powder dosage was as follows: commercial dry powder > superfine powder > compound superfine powder. Similarly, the order of minimum extinguishing concentration was as follows: commercial dry powder > superfine powder > compound superfine powder. Furthermore, the compound superfine powder exhibited a greater capacity for controlling toxic and harmful gas emissions.     

Experimental investigation on extinguishing performance of a novel nanocomposite for gaseous fires

A novel nanocomposite was synthesized by incorporating three different types of flame-retardants and its extinguishing performance was tested for gaseous fires. The nanocomposite consists of the inorganic magnesium hydroxide (MH) nanoparticles as the dominant component, the nitrogen-based melamine cyanurate (MCA), and the phosphorus-based ODOPB. The wet mixing, dry mixing, and ultrasonic agitation were employed in the preparation process to enhance the homogeneity of the nanocomposite. The prepared powders were characterized using a series of analytical instruments including X-ray diffraction (XRD), scanning electron microscopy (SEM), thermal gravity analyzer (TGA), and differential scanning calorimeter (DSC). The efficiency of various samples in extinguishing gaseous fires was investigated in a lab-scale extinguishing system. The fire extinguishing tests indicated that the nanocomposite is considerably more effective in fire extinguishing than other powders in terms of extinction time and agent mass consumed. The fire extinction time of nanocomposite was 45.2% shorter than that of commercial ABC-MAP powder. Furthermore, the consumed amount of nanocomposite was 63.2% less than that of commercial powder. In addition, the order of extinguishing mass concentrations was as follows: the novel nanocomposite (103.7 g/m³) < MH/MCA (148.1 g/m³) < MH/ODOPB (155.6 g/m³) < MH (170.4 g/m³) < commercial ABC powder (281.5 g/m³) < MCA/ODOPB (384.1 g/m³). The fire suppression mechanisms of the nanocomposite were also discussed. It was inferred that the extinguishing mechanism of nanocomposite comprised of simultaneous chemical and physical inhibition actions involving chemical inhibition action, cooling action, and asphyxiation action. This study provides a promising attempt to gain benefits from the striking features of nanotechnology and flame-retardants in extinguishing gaseous fires.     

二茂铁灭火实验平台研制与灭火有效性研究

虽然二茂铁作为新型的灭火剂已经受到很多学者的关注,且进行了大量的研究工作,但还没有二茂铁时于液相或固相燃烧的火焰的作用方面的相关研究.为此,建造了小尺寸的二茂铁灭火实验平台,用于二茂铁对液体火焰抑制作用的研究.该实验台可以测试二茂铁灭火过程中火焰的温度、烟气的成分和燃料的质量等参数的变化.本文对该实验台的装置的设计进行了详细的介绍,并列出了实验中的部分数据,实验数据表明,二茂铁在实验设计的工况下可以有效地熄灭酒精火.     

Analysis of the chosen thermal and flammability parameters of dried sewage dust

The hazardous sludge disposal process in the form of landfills requires the determination inter alia of the flammable and explosion properties of dried sewage sludge dust, which has the ability to ignite and spontaneously combust when stored in silos. At a constant furnace surface temperature, the minimum ignition temperature of the sludge dust layer with a layer thickness of 5 mm is 270 °C, and for a layer thickness of 12.5 mm it is 250 °C. Two selected fire extinguishing powders for Class A, B, C and D fires were used in the study to determine the possibility of reducing the susceptibility of dried wastewater to ignition from heated surface, self-ignition and explosion parameters. The most effective extinguishing powder was ABC Favorit, which increased the value of the minimum ignition temperature of the layer (5 mm thick) to 360 °C and the spontaneous ignition temperature of the sludge with this powder increased by 22 °C at 169.6 cm³ in comparison to the sludge without extinguishing powder, respectively. The lowest self-ignition temperature of 136 °C was recorded for the largest tested volume (169.6 cm³) for dried sewage dust without any fire extinguishing powders. The biggest values of p_max and (dp/dt)_max dried sewage dust were recorded 4.8 bar and 113 bar/s respectively. By analysing the obtained test results, it can be assumed that dried sewage dust is a combustible material with properties similar to biomass.     

Influence of dustiness on small-scale vented dust explosions

A new safety characteristic the “dustiness” according to VDI 2263 – part 9 (Verein Deutscher Ingenieure, 2008) is investigated. Dustiness means the tendency of a dust to form clouds. The paper deals with the physical reasons for the different behavior of dusts, even if they have similar properties such as particle size and density and the influence of the dustiness on dust explosions. In order to study the effects of the dustiness on dust cloud formation for different dispersion methods experiments in a vertical dust dispersion glass tube apparatus were carried out. Furthermore vented dust explosion experiments were done for two different dispersion methods and two static activation pressures.Experiments show that particle size and density are not the only factors which influence dispersibility. Particle shape, specific surface area, flow and dispersion method have an influence which can outweigh size and density. Preliminary explosion experiments showed that the dustiness has an influence on the reduced explosion pressure and flame speed in a vented 75 L test apparatus. In order to verify the results for applications in the process industries further tests with industrial scale experiments are planned.     

新型环保水系灭火剂的制备及灭火效果测试

对化学添加剂的灭火原理及其灭火性能进行研究,利用表面活性剂的复配原理,制备出pH值呈中性、完全溶于水的高效环保型水系灭火剂。并通过灭火平台系统对油盘火和固体堆垛的灭火效果进行测试分析。结果表明,含有3%添加量和5%添加量的配方灭火剂的灭火效能比使用纯水有较大的提高,对油盘的火势面积加权计算可以得到添加该配方的灭火剂灭火效能约为纯水的2.5倍。含有5%添加量的配方灭火剂对木垛火的灭火效能约为纯水的1倍,而且不易复燃。对研究可燃物质的阻燃以及消防灭火具有理论指导意义和实际应用价值。     

Adsorption of copper and nickel on Na-bentonite

The removal of copper and nickel from aqueous solution on the Na-bentonite has been studied under static conditions. Experiments were carried out as a function of solution pH, dosage of Na-bentonite, contact time and temperature. The adsorption equilibrium for nickel and copper onto Na-bentonite is reached in 200 min. The adsorption of copper and nickel is pH dependent in the pH range 2–9. The kinetic process of adsorption can be described by the pseudo-second-order kinetic equation excellently and the adsorption isotherm be fitted to the Langmuir model by means of regression analyses very well. The adsorption capacities follow the order of Cu²⁺ > Ni²⁺ in single-component systems and competitive adsorption capacities in order decreasing is Cu²⁺ > Ni²⁺ in binary-component systems.     

Extinguishment of hydrogen laminar diffusion flames by water vapor in a cup burner apparatus

Transient computations with full hydrogen chemistry were performed to reveal the flame structure and extinguishment process of co-flow, hydrogen diffusion flame suppressed by water vapor. As the concentration of water vapor was increased, the flame detached away from the burner brim and formed an edge flame at the flame base. Water vapor showed larger chemical inhibition effect than nitrogen when extinguishing hydrogen flame, which was attributed to its enhanced third body effect in the reaction H + O₂ + M = HO₂ + M. The minimum extinguishing concentration (MEC) of water vapor and nitrogen was predicted by Senecal formula and perfectly stirred reactor (PSR) model respectively. The MECs predicted by PSR model agree with the MECs calculated by Fluent, which shows that 1) the flame extinction is controlled by the flame base, and 2) radiation absorption is negligible. The measured MECs are in a reasonable agreement with the values calculated by Fluent, which demonstrates the accuracy of the CFD model. A simple model was used to investigate the relative importance of extinguishing mechanisms of water vapor. The results show that in a co-flow configuration the thermal cooling and chemical inhibition effect are the main extinguishing mechanisms in suppressing hydrogen diffusion cup burner flame.     

Spill-over characteristics of peroxy-fuels: Two-phase CFD investigations

Two-phase CFD (Computational Fluid Dynamics) model for characterising the spill-over/dispersion of peroxy-fuels is presented. The model is independent of type and burning rate of the spilled/dispersed fuel and considers only overflow Reynolds number (Re) to characterise the spill/dispersion behaviour. Additional simulations are performed for LNG (Liquified Natural Gas) dispersion and it is found that the model can be used for different fuels within a defined range of Re. Different scenarios with Re = 100 to 3 × 10⁵ are investigated covering a wide range of mass flow rates, opening sizes and viscosities. Depending on Lower Flammability Limits (LFL) of the fuels spill/dispersion (vapour cloud) diameters (D_CFD) and heights (h_CFD) are predicted. A generalised correlation between D_CFD and Re is established to predict the dispersion occurring at varying scales. The model is validated by: (1) conducting an extensive grid independent study; (2) comparing the results with the existing analytical methods and (3) comparing against the standard field test data on LNG dispersions.     

Explosion behavior of n-alkane/nitrous oxide mixtures

The explosion properties of alkane/nitrous oxide mixtures were investigated and were compared with those of the corresponding alkane/oxygen and alkane/air mixtures. The explosion properties were characterized by three parameters: the explosion limit, explosion pressure, and deflagration index. For the same alkane, the order of the lower explosion limits (LELs) of the mixtures was found to be alkane/oxygen ≈ alkane/air > alkane/nitrous oxide. In addition, the mixtures containing nitrous oxide tended to exhibit higher explosion pressures than the corresponding mixtures containing oxygen under fuel-lean conditions. The Burgess–Wheeler law was also observed to hold for the mixtures containing nitrous oxide.     

Metallurgical analysis of the ‘cause’ arc beads pattern characteristics under different short-circuit currents

Electric arc beads commonly cause large fire and explosion accidents, especially during the powder process industries. During such fires, the original equipment is often severely burned, rendering electrical fire investigation impossible. Therefore, identifying the beads caused by electrical faults through metallurgical investigation is crucial. This study focused on the ‘cause’ of arc beads and determined their pattern characteristics through metallurgical analysis of copper wires with short-circuit currents of 100, 160, 200, and 240 A. According to microstructure characteristics and metallographic knowledge, bead pattern characteristics were divided into six types: hypereutectic (A), dendritic eutectic (B), chilled layer (C), cellular crystal (D), dendritic (E), and coarse columnar crystal (F). Oxide levels of each category were A (4.5%–7.6%) > C (2.0%–3.8%) > B (1.1%–2.4%) > D (1.0%–2.1%) > E (0.6%–1.9%) > F (0.1%–0.7%). When the short-circuit currents were the same, there were a greater number of small particle beads than large ones. As the current increased, the number of distributed beads with a particle size d < 1 mm decreased, with 1 mm ≤ d < 2 mm increased, and with d ≥ 2 mm were stable. Bead size and distribution had a negative linear correlation at 200 A. When the current increased, the proportion of beads with A and C structures gradually decreased, and those with D structures increased to more than 50%. Oxygen content and arc temperature determined the oxide form. These results are vital for electrical fire investigations and provide theoretical support for fire material evidence extraction and cause identification.     

Growing Carbon Nanotube on Aluminum Oxides: An Inherently Safe Approach for Environmental Applications

Using micron-sized Al₂O₃ particles as carriers to grow carbon nanotubes (CNTs) under 700°C atmosphere of methane and hydrogen after pre-planted catalysts of Fe–Ni nanoparticles, those composite CNTs (CCNTs) have demonstrated several unique properties compared to CNTs—medium specific surface area and zeta potential, high adsorption capacity for metal ions, high recovery rate by acids, low decomposition heat for exothermal reaction, and so on. The adsorption behaviours of Pb²⁺, Cu²⁺ and Cd²⁺ in aqueous solutions by CCNTs are in good agreement with the Langmuir adsorption isotherm and second order kinetic model with maximum individual adsorption capacities of 67.11, 26.59 and 8.89 mg g⁻¹. The individual and competitive adsorption behaviours indicated that the preference order of adsorption were Pb²⁺ > Cu²⁺ > Cd²⁺ for aluminum oxides, activated carbon, commercial CNTs, and CCNTs as well as other researchers’ CNTs. We suggest that future development of CNTs to combine with metals and/or other materials, such as TiO₂, should consider attached to carriers or surface in order to avoid concerns on environment, health and safety. Thus, growing CNTs on Al₂O₃ particles to form CCNTs is an inherently safe approach for many promising environmental applications.     

Experimental research of flow rate and diffusion behavior of nature gas leakage underwater

In order to assess the potential risk of pipeline underwater leakage, a self-designed experimental setup is carried out to study the gas release rate and dispersion behavior in different release scenarios. A transparent organic glass tank with dimension of 1 m × 0.5 m × 0.5 m (height × width × length) was placed in a wind tunnel. The release pipeline made by stainless-steel with diameter of 25 mm were used to simulate for variation release depth. The different size and shape of leakage orifices in 1 mm, 3 mm, 5 mm in round and 3.5 × 2 mm, 7 × 1 mm in rectangle were designed for comparison. The medium of methane gas was released from the controllable cylinder. The variation parameters of flow rate and pressure were measured by a flow meter and pressure gauge respectively. A high speed camera was employed to recorded the phenomenology of dispersion characteristics and breakup process for a wide range of orifice size in the time-resolved images. The dynamic plume diameter on water surface was measured by a Vernier caliper placed above the water tank. The considered factors including orifice size, leakage pressure and water depth effect on gas flow rate and dispersion behavior was quantitative investigated. The fitting correlation between the gas flow rate and variation parameters can provide fundamental information for evaluation the hazard consequences of gas release in engineering application.     

Explosion suppression of porous materials in a pipe-connected spherical vessel

To study the suppression of different porous materials on the explosion of combustible gas, some experiments were implemented. The porous materials were categorized into three kinds, including six subcategories, and the explosion suppression characteristics of the thin iron hoop, one-layer porous materials, two-layer composite porous materials, and three-layer composite porous materials were studied and analyzed. The results show that a rarefaction wave appears in the spherical vessel during the rapid development stage of combustion explosion. Further, the thin iron hoop could enhance the gas explosion intensity. And the explosion intensity suppression effect of the porous materials is obvious, the best effects of one-layer, two-layer and three-layer porous materials are from Fe–Ni 10 mm/40 PPI, Fe–Ni 10 mm/90 PPI + Al₂O₃ 10 mm/30 PPI, and Al₂O₃ 10 mm/50 PPI + Fe–Ni 10 mm/40 PPI + SiC 20 mm/20 PPI, respectively. According to the surface morphology of the porous materials, the anti-sintering ability of the three categories of porous materials follows the order of Al₂O₃ > SiC > Fe–Ni. Besides, the thickness and pore size of the combined porous material was changed, which has a great influence on the explosion pressure and the explosion intensity.     

Removal of a cationic bisbiguanide using Functionalized Activated Carbons (FACs)

Functionalized Granular Activated Carbons (FACs) are used as adsorbents for treating pharmaceutical wastewaters containing Chlorhexidine Gluconate. Chemical modifications of Granular Activated Carbons (GACs) using functionalizing agents like HCl and HF produce FACs. The adsorption capacity of each of FAC-HCl and FAC-HF is found to be higher than GAC. The modelled maximum adsorption capacity for FAC-HCl is 1.02 g/g of adsorbent, 3.49 g/g of adsorbent for FAC-HF and 0.0682 g/g of adsorbent for GAC. This is mainly due to the additional chemisorptions by surface complexation at the functionalized surface sites of the modified GACs. This is also supported by the well-known pseudo-second-order kinetic model. Formation of surface complexes with the functional groups and weakly polar Chlorhexidine Gluconate is well supported by the physical characterization using Energy dispersive X-ray spectroscopy (EDAX), Brunner–Emmett–Teller (BET) test and Fourier Transform Infrared spectroscopy (FTIR) analysis after adsorption. The adsorption capacity of GAC and the FACs increases in the order of FAC-HF > FAC-HCl > GAC conforming to the proportion of the total acidity of the carbon surfaces. Intra-particle diffusion is not the sole rate-controlling factor. An agreement to pseudo-second-order kinetic model, Elovich kinetic model and Boyd's film diffusion model proves that chemisorption is the rate-controlling parameter in this adsorption study.     

Inhibiting effect of inhibitors on ignition sensitivity of wood dust

Wood products are easy to produce dust in the production and processing process, and have a serious explosion risk. In order to improve the safety of wood products production, the inhibiting effects of magnesium hydroxide (MTH), SiO₂, melamine polyphosphate (MPP) on the minimum ignition energy (MIE) and minimum ignition temperature (MIT) of wood dust were experimentally studied. The results showed that the inhibiting effects of inhibitors on the MIE of wood dust show the order of MPP > SiO₂>MTH. The order of the inhibiting effects on the MIT of wood dust was MPP > MTH > SiO_2. When 10% MPP was added to wood dust, the time when the flame appears (T_appear) and the time when the flame reaches the top of the glass tube (T_top) obviously rose to 80, 140 ms. Therefore, MPP had the best inhibiting effect on the ignition sensitivity of wood dust.According to thermogravimetry (TG), differential scanning calorimetry (DSC) tests, the introduction of MPP leaded to lower maximum mass loss rate (MMLR), higher temperature corresponding to mass loss of 90% (T_0.1), residual mass and heat absorption. In addition, thermogravimetric analysis/infrared spectrometry (TG-IR) results showed that MPP produced H₂O (g) and NH₃ (g) during the thermal decomposition process, which diluted the oxygen.     

Investigations into the influence of dustiness on dust explosions

A new safety characteristic the “dustiness” according to VDI 2263 – part 9 (Verein Deutscher Ingenieure, 2008) is investigated. Dustiness means the tendency of a dust to form clouds. The paper deals with the influence of the dustiness on vented dust explosions. In order to look into the effects of the dustiness on dust cloud formation and explosion properties experiments and simulations in a vertical dust dispersion glass tube apparatus were carried out.Preliminary explosion experiments showed that the dustiness has an influence on the reduced explosion pressure in a vented 75 L test apparatus. Dusts with comparable p_max and K_St values and different dustiness were tested. Dusts with higher dustiness produced higher overpressures, despite comparable safety characteristics. In order to verify the results for applications in the process industries further tests with different settings are planned as well as industrial scale experiments. Characteristics of the dust such as particle size, density, specific surface area and particle shape, which influence the dispersibility, have been determined experimentally.The Euler/Lagrange and the Euler/Euler approaches are compared for simulating an exemplary dust/air mixture. Especially sedimentation and the ability of the approaches to simulate the tendency of dust to stay airborne were investigated. The Euler/Lagrange approach is better suited for simulating local dust concentrations, particle size distributions and particle forces. It could be used to point out regions of high dust concentrations in a vessel. With the Euler/Euler method it is possible to achieve fast solutions for one specified diameter, but the simulated dust/air mixtures are always more homogenous than in reality. ANSYS CFX version 13 was used in all simulations.     

Application of CFD on the sensitivity analyses of some parameters of the modified Hartmann tube

The aim of this work is to determine the influence of operating parameters such as the dispersion pressure, the ignition delay and height on the dust flammability. A Computational Fluid Dynamics (CFD) simulation, based on an Euler–Lagrange approach, was developed with Ansys Fluent™ and validated experimentally. Such analysis will facilitate the choice of the most conservative conditions for a flammability test. This paper is focused on a case study performed on wheat starch with the modified Hartmann tube. The dispersion process of the powder was studied with granulometric analyses performed in situ and high speed videos. Tests were performed with injections at gas pressure ranging from 3 to 6 bars and the evolution of the particle size distribution (PSD) was recorded at different ignition heights (5, 10 and 15 cm over the dispersion nozzle). The observations highlighted the presence of agglomeration/deagglomeration processes and dust segregation. Besides, a CFD simulation analysis was aimed at evaluating the impact of a set of parameters on the PSD and the local turbulence, which are closely linked to some flammability parameters. For this computational analysis, the CFD simulation was coupled with a collision treatment based on a Discrete Element Method (DEM) in order to consider the cohesive behavior of the combustible dust. Thus the results suggest performing the injection of the gases at approximately 5 bars for the flammability tests of wheat starch in order to obtain the finest PSD at a given ignition height. It is also shown that the finest PSD are obtained at 5 cm over the dispersion nozzle. However, the local instabilities and turbulence levels are so high during the first stages of the dispersion that the flame growth can be disturbed for short ignition delays. Moreover, the stabilization of the bulk of the dust cloud requires longer periods of time when the ignition sources are located at 15 cm. As a result, the recommended height to perform a flammability test is 10 cm in this case. Finally, this study proposes some tools that might improve the procedure of dust flammability testing.     

新型气体灭火剂开发技术研究

为了提高哈龙替代灭火剂的灭火性能,减少其对环境的不利影响,必须加快开发新一代气体灭火剂的步伐。提出了理想哈龙替代灭火剂的筛选标准和12种主要性能的分级方法,探讨了筛选过程的设计策略和选择筛选试验方法的基本原则,通过对典型气体灭火剂主要性能的对比,揭示了气体灭火剂的发展历程。剖析了气体灭火剂的灭火浓度、大气寿命、分散性、灭火剂及其分解和燃烧产物的毒性等重要性能的筛选技术发展现状和存在问题。认为应尽快建立并完善气体灭火剂的各项主要性能筛选试验方法,构建完整的气体灭火剂替代品性质数据库,在此基础上形成科学的性能预测体系,以便更好地从大量备选化学物质中找出综合性能优异、适合面广的新一代气体灭火剂系列品种。     

泡沫-细水雾对变压器油池火的冷却及热辐射阻隔特性研究

泡沫-细水雾在全尺寸变压器灭火实验中展现出高效灭火性能。纯水细水雾具有冷却效果好、热辐射阻隔能力强的特点,但添加泡沫灭火剂后对其冷却及热辐射阻隔特性的影响机制尚不明确。对泡沫-细水雾和纯水细水雾的冷却与热辐射阻隔特性进行了对比实验,并基于雾特性测试结果对相应性能的差异进行了分析。发现添加泡沫灭火剂后能降低水雾的粒径,从而令泡沫-细水雾的冷却和热辐射阻隔性能优于纯水细水雾。此外,泡沫灭火剂中的阻燃物质也是加速火焰熄灭的重要因素。研究结果可为变压器灭火系统选择、泡沫-细水雾系统工况参数优化等方面提供理论指导。