Configuration predictions of large liquefied petroleum gas (LPG) pool fires using CFD method

Liquefied petroleum gas (LPG) has potential pool fire risks due to its flammability. The configuration of pool fires plays a significant role when applying the solid flame model or point source model to assess the risks from heat radiation. However, no existing correlations can precisely predict the configuration of large LPG (100% propane) pool fires. To enhance the fundamental understanding on how pool diameter and wind velocity can influence the configuration of large LPG pool fires, an experimentally validated Computational Fluid Dynamics (CFD) model is employed to simulate fires using different burning rate models. Fire temperature profiles, flame heights, and flame tilts predicted by the CFD model were compared with empirical models and experimental data. Accordingly, new correlations for flame height and flame tilt as functions of pool diameter D and wind velocity u_w have been developed. The comparisons demonstrate that the new correlations have the best overall accuracy in the prediction of flame height and tilt for large LPG pool fires under different conditions (10 m ≤ D ≤ 20 m, 0 ≤ u_w ≤ 3 m·s⁻¹).     

Improved models of failure time for atmospheric tanks under the coupling effect of multiple pool fires

Fire accidents of chemical installations may cause domino effects in atmospheric tank farms, where a large amount of hazardous substances are stored or processed. Pool fire is a major form of fire accidents, and the thermal radiation from pool fire is the primary hazard of domino accidents. The coupling of multiple pool fires is a realistic and important accident phenomenon that enhances the propagation of domino accidents. However, previous research has mostly focused on the escalation of domino accidents induced by a single pool fire. To overcome the drawback, in this study, the failure of a storage tank under the coupling effect of multiple pool fires was studied in view of spatial and temporal synergistic process. The historical accident statistics indicated that the accident scenario of two-pool fires accounted for 30.6% in pool fires. The domino accident scenario involving three tanks is analyzed, and the typical layout of tanks is isosceles right triangle based on Chinese standard “GB50341-2014”. The thermal response and damage of a target tank heated by pool fires were numerically investigated. The volume of 500 m³, 3000 m³, 5000 m³ and 10000 m³ were selected. Flame temperature was obtained by FDS, and then was input onto the finite element model. The temperature field and stress field of target tanks were simulated by ABAQUS. The results showed that the temperature rise rate of the target tanks under multiple pool fires was higher than that under a single pool fire. The failure time of the tank under the coupling effect of multiple fires was lower than that under the superposition of multiple fires without the first stage. The stress and yield strength were compared to judge the failure of the target tank. The model of failure time for the tank under the coupling effect of pool fires was established. Through the verification, the deviation of this model is 4.02%, which is better than the deviation of 15.76% with Cozzani's model.     

CFD-based simulation of dense gas dispersion in presence of obstacles

Quantification of spatial and temporal concentration profiles of vapor clouds resulting from accidental loss of containment of toxic and/or flammable substances is of great importance as correct prediction of spatial and temporal profiles can not only help in designing mitigation/prevention equipment such as gas detection alarms and shutdown procedures but also help decide on modifications that may help prevent any escalation of the event.The most commonly used models - SLAB (Ermak, 1990), HEGADAS (Colenbrander, 1980), DEGADIS (Spicer & Havens, 1989), HGSYSTEM (Witlox & McFarlane, 1994), PHAST (DNV, 2007), ALOHA (EPA & NOAA, 2007), SCIPUFF (Sykes, Parker, Henn, & Chowdhury, 2007), TRACE (SAFER Systems, 2009), etc. - for simulation of dense gas dispersion consider the dispersion over a flat featureless plain and are unable to consider the effect of presence of obstacles in the path of dispersing medium. In this context, computational fluid dynamics (CFD) has been recognized as a potent tool for realistic estimation of consequence of accidental loss of containment because of its ability to take into account the effect of complex terrain and obstacles present in the path of dispersing fluid.The key to a successful application of CFD in dispersion simulation lies in the accuracy with which the effect of turbulence generated due to the presence of obstacles is assessed. Hence a correct choice of the most appropriate turbulence model is crucial to a successful implementation of CFD in the modeling and simulation of dispersion of toxic and/or flammable substances.In this paper an attempt has been made to employ CFD in the assessment of heavy gas dispersion in presence of obstacles. For this purpose several turbulence models were studied for simulating the experiments conducted earlier by Health and Safety Executive, (HSE) U.K. at Thorney Island, USA (Lees, 2005). From the various experiments done at that time, the findings of Trial 26 have been used by us to see which turbulence model enables the best fit of the CFD simulation with the actual findings. It is found that the realizable k-? model was the most apt and enabled the closest prediction of the actual findings in terms of spatial and temporal concentration profiles. It was also able to capture the phenomenon of gravity slumping associated with dense gas dispersion.     

An experimental study on the burning rate of a continuously released n-heptane spill fire on an open water surface

Spill fires are common during oil product storage and transportation after a loss of containment. Since the burning fuel is moving and the fuel depth is quite shallow, the burning rate in a spill fire is different from that of a pool fire with a static burning zone. Unlike pool fires, which have been studied for decades and have well-established correlations for burning rate, research on spill fires is inadequate. In this paper, continuously released n-heptane spill fire experiments were conducted on open water surfaces with varying fuel discharge rates. The pool diameters were measured, and the spill fire burning rates were estimated based on a dynamic balance between fuel supply and combustion. The burning rates in n-heptane pool fires from the literature were reviewed and compared with the estimated burning rates in spill fires of the same dimension. The spill fire burning rate was found to be close to that in a pool fire during the initial burning phase but lower than that in a bulk burning pool fire and that in a “fuel-level-controlled” pool fire. The distinction between the burning rates of spill fires and pool fires is explained by the heat balance analysis of the fuel layer. A model for the spill fire burning rate was proposed accordingly. The results calculated with the presented model are closer to the measured data than those calculated with pool fire models.     

A method for simulation of vapour cloud explosions based on computational fluid dynamics (CFD)

The effectiveness of the application of CFD to vapour cloud explosion (VCE) modelling depends on the accuracy with which geometrical details of the obstacles likely to be encountered by the vapour cloud are represented and the correctness with which turbulence is predicted. This is because the severity of a VCE strongly depends on the types of obstacles encountered by the cloud undergoing combustion; the turbulence generated by the obstacles influences flame speed and feeds the process of explosion through enhanced mixing of fuel and oxidant. In this paper a CFD-based method is proposed on the basis of the author’s finding that among the various models available for assessing turbulence, the realizable k-? model yields results closer to experimental findings than the other, more frequently used, turbulence models if used in conjunction with the eddy-dissipation model. The applicability of the method has been demonstrated in simulating the dispersion and ignition of a typical vapour cloud formed as a result of a spill from a liquid petroleum gas (LPG) tank situated in a refinery. The simulation made it possible to assess the overpressures resulting from the combustion of the flammable vapour cloud. The phenomenon of flame acceleration, which is a characteristic of combustion enhanced in the presence of obstacles, was clearly observed. Comparison of the results with an oft-used commercial software reveals that the present CFD-based method achieves a more realistic simulation of the VCE phenomena.     

Numerical and experimental study on flame spread over conveyor belts in a large-scale tunnel

Conveyor belt fires in an underground mine pose a serious life threat to the miners. This paper presents numerical and experimental results characterizing a conveyor belt fire in a large-scale tunnel. A computational fluid dynamics (CFD) model was developed to simulate the flame spread over the conveyor belt in a mine entry. Thermogravimetric analysis (TGA) tests were conducted for the conveyor belt and results were used to estimate the kinetic properties for modeling the pyrolysis process of the conveyor belt burning. The CFD model was calibrated using results from the large-scale conveyor belt fire experiments. The comparison between simulation and test results shows that the CFD model is able to capture the major features of the flame spread over the conveyor belt. The predicted maximum heat release rate, and maximum smoke temperature are in good agreement with the large-scale tunnel fire test results. The calibrated CFD model can be used to predict the flame spread over a conveyor belt in a mine entry under different physical conditions and ventilation parameters to aid in the design of improved fire detection and suppression systems, mine rescue, and mine emergency planning.     

Computational fluid dynamics (CFD) study of heat radiation from large liquefied petroleum gas (LPG) pool fires

Liquefied petroleum gas (LPG) is flammable and has risks of pool fires during its transportation, storage, and applications. The heat radiation by LPG pool fires poses hazards to individuals nearby and can lead to potential failures of ambient facilities. Due to the high costs and invasive nature of experiments for investigating large-scale pool fires, computational fluid dynamics (CFD) is employed in this study as the cost-effective and noninvasive method to simulate the process and analyze the characteristics of large hydrocarbon pool fires. Specifically, an experimentally validated 3-D CFD model has been built to simulate surface emissive power (SEP) and incident radiation of large-scale LPG pool fires with three different diameters and wind speeds. Steady-state simulations with P1 radiation and probability density function (PDF) combustion models were employed to obtain reliable data after the optimizations based on the comparisons with experimental data and empirical models. The comparison with benchmark experimental data demonstrates that the CFD model employed in this study can accurately predict the incident radiation of large LPG pool fires. A new SEP correlation is also proposed, which is specifically for LPG pool fires with a diameter between 10 m and 20 m. Additionally, the safe separation distances between LPG facilities and surrounded objects have been estimated based on the CFD simulation results. The high-resolution CFD model for large LPG pool fires in this work provides noninvasive and direct quantitative evidence to enhance the fundamental understanding on the safety of large LPG pool fires and can assist regulatory agencies in refining the safety limits in the cost-effective and time-saving manners.     

Evaluation of CFD simulations of transient pool fire burning rates

Fire is the most commonly occurring major accident hazard in the chemical and process industries, with industry accident statistics highlighting the liquid pool fire as the most frequent fire event. Modelling of such phenomena feeds heavily into industry risk assessment and consequence analyses. Traditional simple empirical equations cannot account for the full range of factors influencing pool fire behaviour or increasingly complex plant design. The use of Computational Fluid Dynamics (CFD) modelling enables a greater understanding of pool fire behaviour to be gained numerically and provides the capability to deal with complex scenarios.This paper presents an evaluation of the Fire Dynamics Simulator (FDS) for predictive modelling of liquid pool fire burning rates. Specifically, the work examines the ability of the model to predict temporal variations in the burning rate of open atmosphere pool fires. Fires ranging from 0.4 to 4 m in diameter, involving ethanol and a range of liquid hydrocarbons as fuels, are considered and comparisons of predicted fuel mass loss rates are compared to experimental measurements.The results show that the liquid pyrolysis sub-model in FDS gives consistent model performance for fully predictive modelling of liquid pool fire burning rates, particularly during quasi-steady burning. However, the model falls short of predicting the subtleties associated with each phase of the transient burning process, failing to reliably predict fuel mass loss rates during fire growth and extinction. The results suggest a range of model modifications which could lead to improved prediction of the transient fire growth and extinction phases of burning for liquid pool fires, specifically, investigation of: ignition modelling techniques for high boiling temperature liquid fuels; a combustion regime combining both infinite and finite-rate chemistry; a solution method which accounts for two- or three-dimensional heat conduction effects in the liquid-phase; alternative surrogate fuel compositions for multi-component hydrocarbon fuels; and modification of the solution procedure used at the liquid-gas interface during fire extinction.     

Analytical modelling of hydrocarbon pool fires: Conservative evaluation of flame temperature and thermal power

As well known, risk is a combination of probability and consequences of an accident. In analyzing the consequence of accidental hydrocarbon fires and the potential for domino effects, the evaluation of the flame extent and temperature are of the utmost importance. Since the primary effects of pool fires are connected to thermal radiation and issues of interplant/tank spacing employees’ safety zones, firewall specifications are to be addressed on the basis of a proper consequence analysis. By means of real scale experimental tests it was verified that both the thermal power and the flame temperature, T_f, increase as the pool area increases, up to reach maximum values in connection with a “critical pool dimension”. Dealing with pool areas higher than the critical one, experimental results, performed by different researchers at different scales, show a decrease of T_f. An in-depth analysis of the different concurring phenomena connected to a pool fire development allowed identifying the limiting step controlling the flame temperature. In fact, the trend of T_f is mainly determined by the increasing difficulty of oxygen diffusion within the internal bulk of gaseous hydrocarbons. In this article, we propose a novel pool fire modelling approach based on the simplified physical phenomena occurring in a circular turbulent diffusion fire and suitable to provide a theoretical insight into the above-mentioned experimental trends and to obtain the maximum values of the flame temperature and of the thermal power.The geometry of the pool is dictated by the surroundings (i.e., diking) and the analytical models here presented were successfully applied to the common situation of circular pools.However, it must be remarked that the developed model, matching fairly well experimental data for different hydrocarbons, can be applied in modelling similar scenarios characterized by different geometric or environmental conditions (e.g. road and rail tunnel fires).     

庚烷池火多火源燃烧特性的实验研究

多火源燃烧是森林火灾和城市群发性火灾中重要而又特殊的火灾现象,相关研究很少。通过恒定控制液面高度的实验系统,对直径0.1m、0.2m和0.4m的庚烷池火在单个火源、两火源燃烧和三火源线性排列时的火焰高度、火焰体积和燃烧速率等特性进行了实验研究。研究发现,三火源燃烧时中间火源的火焰高度、火焰体积和燃烧速率明显高于两火源燃烧和单火源燃烧,三火源燃烧时边上火源与两火源的燃烧状况难以区分。这些燃烧特性随着火源间距的减小,呈现增大趋势。热量反馈增强和空气卷吸受限这两种火源相互作用机制相互耦合,且随着火源间距的减小而增强,在S/D（S为火源间距,D为油池直径）为2～4时,两种机制强烈竞争,在其他参数范围内热量反馈增强效应占主导作用。研究还发现火焰体积与热释放速率有较好的线性相关关系,单位火焰体积的热释放速率约为1614kW/m3。     

中庭火灾烟气流动数值模拟

根据中庭火灾特点 提出了考虑辐射换热损失和壁面传热损失、不考虑燃烧过程、视火焰为体积热源,浮升力作用下火灾烟气湍流流动的场模型,并将辐射换热损失计人壁面传热损失,简化辐射换热模型计算,运用该场模型对中庭模型实验装置火灾烟气流动进行了数值模拟,采用通用软件PHOENICS进行数值计算,研究表明,数值模拟结果与中庭模型实验装置火灾试验结果吻合;以热源模拟火焰的方法对分析中庭火灾烟流发展规律可行。     

A bibliometric study of pool fire related publications

Pool fire is a common form of fire, which is constantly investigated along with the development of fire science and is also comprehensively employed as stable fire sources in examining other fire scenarios such as building and tunnel fires. According to the records in Science Citation Index Expanded database in the Web of Science Core Collection, a total of 1073 articles or reviews related to pool fires have been published from 1966 to 2019. In order to have a better understanding of knowledge structure of this topic and further identify its development history and currently popular concerns, a bibliometric analysis of pool fire research is conducted by means of visualization software VOSviewer and CiteSpace. This work visually provides a comprehensive overview of pool fire research in terms of annual publication output, source journals, productive countries/regions, authors and their cooperation network, subject terms, and reference co-citation analysis. The analysis provides networks of co-cited references, authors, countries, subject terms, and their respective clusters, indicating their ranking in contributions to the pool fire related publications. The results can be applied to enhance the understanding of pool fire research and support further work in this area.     

烃类池火灾热辐射量化分析模型探讨

为澄清有关烃类池火灾热辐射量化分析模型选择中存在的问题,针对"池火计算方法"模型进行量纲分析和物理意义方面的讨论,提出该模型在概念使用、量纲关系、热释放速率的计算以及池火焰模化等方面存在的问题。系统阐述点源模型、Shokri-Beyler模型、Mudan模型等常用烃类池火灾热辐射通量分析模型的适用条件和应用范围。点源模型适用于被辐射目标物从池火焰接受的热辐射通量小于5 kW.m-2情况下池火灾热辐射的量化分析;Shokri-Beyler模型主要应用于估算被辐射目标物从池火焰接受的热辐射通量大于5 kW.m-2的情况;Mudan模型可用于估算无风或有风条件下被辐射目标物从池火焰接受的热辐射通量。     

Numerical simulation of water curtain application for ammonia release dispersion

Using water curtain system to forced mitigate ammonia vapor cloud has been proven to be an effective measure. Currently, no engineering guidelines for designing an effective water curtain system are available, due to lack of understanding of complex interactions between ammonia vapor cloud and water droplets, especially the understanding of ammonia absorption into water droplets. This paper presents numerical calculations to reproduce the continuous ammonia release dispersion with and without the mitigating influence of a downwind water curtain using computational fluid dynamic (CFD) software ANSYS Fluent 14.0. The turbulence models k–ɛ and RNG were used to simulate the ammonia cloud dispersion without downwind water curtain. The simulated results were compared with literature using the statistical performance indicators. The RNG model represents better agreement with the experimental data and the k–ɛ model generates a slightly lesser result. The RNG model coupled with Lagrangian discrete phase model (DPM) was used to simulate the dilution effectiveness of the water curtain system. The ammonia absorption was taken into account by means of user-defined functions (UDF). The simulated effectiveness of water curtains has good agreements with the experimental results. The effectiveness of water mitigation system with and without the ammonia absorption was compared. The results display that the effectiveness mainly depends on the strong air entrainment enhanced by water droplets movement and the ammonia absorption also enhances the effectiveness of water curtain mitigation system. The study indicates that the CFD code can be satisfactorily applied in design criteria for an effective mitigation system.     

CFD simulation of pool fires situated at differing elevation

When two or more pool fires happen to burn so close to each other that they interact, they are termed ‘multiple pool fires’ (MPF). Past accident analysis reveals that MPFs occur quite frequently in chemical process industries. Controlled experiments done so far to study MPFs have indicated that MPFs lead to increase in the fuel burning rate, flame height and heat release rate (HRR) but the nature and the extent of the impacts of different factors on these manifestations is as yet poorly understood. In this context computational fluid dynamics (CFD) appears to be a tool which can enable more detailed and realistic simulation of MPFs than other possible approaches, especially due to its ability to closely approximate the underlying physical phenomena. In tank farms there are situations where different storage tanks are placed at different elevations yet close to each other. If such tanks happen to catch fire, the resulting fires may influence each other in a manner that may be a function of the difference in the tanks’ elevation. However no CFD study has been carried out which addresses this type of situation. Hence an attempt has been made to employ CFD to study MPFs involving two pools with fuel surfaces are at different elevations. Results reveal that good correlation is possible between the experimental findings and the CFD simulations.     

Do home fire and safety checks by on-duty firefighters decrease the number of fires? Quasi-experimental evidence from Southern Sweden

Introduction: Fire and rescue services Syd, in the south of Sweden, started to conduct home fire and safety checks on a large scale in 2010. The goal was to reduce the damages from residential fires. Method: We estimate the effects of the intervention on the incidence of residential fires and evaluate its economic effect. We use a difference-in-kinks design to analyze time-varying intervention effects and conduct a cost–benefit analysis for the economic evaluation. Results: The results demonstrate that fires and developed fires decrease by a maximum of approximately 6% and 8% per year (assuming 100% causality) and that the intervention has positive economic effects, with the benefits estimated to be maximum 8–11 times higher than the costs. Practical applications: The results should be valuable as input when deciding whether to implement home fire and safety checks elsewhere.     

计算机模拟技术在防火设计中的应用

介绍了建筑防火设计的现状及发展趋势,特别提到计算机模拟技术在建筑工程防火性能化设计中的重要性,并且应用CFD系列防火软件中的FDS软件对室内火灾的特征进行了模拟与描述,体现了计算机模拟技术在建筑防火设计中应用的优越性与实效性。     

Numerical modeling of water spray suppression of conveyor belt fires in a large-scale tunnel

Conveyor belt fires in an underground mine pose a serious life threat to miners. Water sprinkler systems are usually used to extinguish underground conveyor belt fires, but because of the complex interaction between conveyor belt fires and mine ventilation airflow, more effective engineering designs are needed for the installation of water sprinkler systems. A computational fluid dynamics (CFD) model was developed to simulate the interaction between the ventilation airflow, the belt flame spread, and the water spray system in a mine entry. The CFD model was calibrated using test results from a large-scale conveyor belt fire suppression experiment. Simulations were conducted using the calibrated CFD model to investigate the effects of sprinkler location, water flow rate, and sprinkler activation temperature on the suppression of conveyor belt fires. The sprinkler location and the activation temperature were found to have a major effect on the suppression of the belt fire, while the water flow rate had a minor effect.     

Theoretical analysis and experimental study on critical conditions of backdraft

Backdraft is one of the most special behaviors of enclosure fires which has strong characteristics of concealment and suddenness. Once backdraft occurs in an enclosure, the fire will quickly engulf the entire enclosure and create a huge extrusive fireball out of the openings. In such circumstance, it is very difficult for people inside to evacuate and firefighters to enter to perform rescue. That’s why backdraft usually leads to serious consequences in both industrial and civil building fires. Experimental investigations on backdraft in enclosure fires caused by solid fuels have been carried out in the study, and the backdraft phenomenon has been reproduced in the small-scale enclosure fire tests. Based on the theories of heat transfer and fire dynamics, the theoretical model of conditions that backdraft occurs in enclosure fires has been established and the critical condition expressions have been deduced. Combining the results of theoretical analyses with those of experimental studies, a new backdraft criterion expressed by β, which is the ration between the combustible gas volume fraction and the lower explosive limit of the mixture, has been put forward.     

Quantification of source-level turbulence during LNG spills onto a water pond

The use of computational fluid dynamics (CFD) models to simulate LNG vapor dispersion scenarios has been growing steadily over the last few years, with applications to LNG spills on land as well as on water. Before a CFD model may be used to predict the vapor dispersion hazard distances for a hypothetical LNG spill scenario, it is necessary for the model to be validated with respect to relevant experimental data. As part of a joint-industry project aimed at validating the CFD methodology, the LNG vapor source term, including the turbulence level associated with the evaporation process vapors was quantified for one of the Falcon tests.This paper presents the method that was used to quantify the turbulent intensity of evaporating LNG, by analyzing the video images of one of the Falcon tests, which involved LNG spills onto a water pond. The measured rate of LNG pool growth and spreading and the quantified turbulence intensity that were obtained from the image analysis were used as the LNG vapor source term in the CFD model to simulate the Falcon-1 LNG spill test. Several CFD simulations were performed, using a vaporization flux of 0.127 kg/m² s, radial and outward spreading velocities of 1.53 and 0.55 m/s respectively, and a range of turbulence kinetic energy values between 2.9 and 28.8 m²/s². The resulting growth and spread of the vapor cloud within the impounded area and outside of it were found to match the observed behavior and the experimental measured data.The results of the analysis presented in this paper demonstrate that a detailed and accurate definition of the LNG vapor source term is critical in order for any vapor cloud dispersion simulation to provide useful and reliable results.