Feasibility of incorporating treated lignins in fiberboards made from agricultural waste

This paper studies the feasibility of incorporating treated lignins in fiberboards made from Vitis vinifera as an agricultural waste. The treated lignins are the purified Kraft lignin and the alkaline hydrolyzed Kraft lignin. V. vinifera raw material and its fibers were characterized in terms of chemical composition and the results were compared to other biomass species. The chemical composition of treated lignins shows that they have high purity compared to the lignin raw material. The lignin-V. vinifera fibreboards were produced on laboratory scale by adding powdered treated lignins to the material that had previously been steam exploded. Some of the important properties of fibreboards prepared using the treated lignins as natural adhesives were evaluated. These properties were density, thickness swelling, water absorption, modulus of elasticity, modulus of rupture, internal bond strength. The explored levels of treated lignins vary from 5% to 20%. The results showed that binderless fibreboards, fibreboards made from V. vinifera fibers and alkaline hydrolyzed Kraft lignin have weaker mechanical properties. However, the fibreboards obtained using purified Kraft lignin have good mechanical and water resistance properties which satisfy the requirements of the relevant standards specifications.     

Preformed Amide-containing biopolymer for Improving the Environmental Performance of Synthesized Urea–formaldehyde in Agro-fiber Composites

Investigations have continued for production high performance agro-based composites using environmentally acceptable approaches. This study examines the role of adding amide-containing biopolymers during synthesis of urea–formaldehyde (UF) on properties of adhesive produced, especially its adhesion potential. The environmental performance of UF-resin synthesized in the presence of modified amide-containing biopolymer was evaluated by evaluating the free-HCHO of both adhesive (during processing) and of the eventual engineered composite product. Also, the benefits of this synthesis-modified adhesive in enhancing the bondability of sugar-cane fibers used in engineered composite panels was evaluated and compared to using UF-resin. The results obtained show that, static bending of the produced composites varied from 27.7 to 33.13 N/mm² of modulus of rupture (MOR) and from 2860 to 3374 N/mm² of Modulus of Elasticity (MOE); while for internal bond (IB) it’s varied from 0.64 to 0.866 N/mm². Based on the ANSI and EN Standards modified UF-based agro composites produced meet the performance requirements for high grade particleboards with respect to static bending strength. These agro-based composite also tested out as having free-HCHO values of ~13 mg/100 g board.     

Biodegradation behavior and material properties of aliphatic/aromatic polyesters of commercial importance

Copolyesters of aliphatic monomers with a defined amount of terephthalic acid recently have been shown to be biodegradable. This group of plastic materials exhibits very interesting material properties with regard to their technical application potential. A tensile strength of 25 N/mm² combined with elongations at break up to 1500% was achieved for BTA materials. Melting points varied from 80 to 140‡C. Biodegradation rate under compositing conditions were determined, showing typical erosion rates of films, in the range of 5 to 10 Μm/week. The material properties and the degradation rate as well can be adjusted by the copolymer composition. Stretching of the polymer in the cold state leads to 10-fold higher mechanical strength of the material. The polyester chain can be extended to high molar masses, resulting in melt viscosities suitable, e.g., for melt below extrusion.     

Effect of Xylanase–Laccase Synergistic Pretreatment on Physical–Mechanical Properties of Environment-Friendly Self-bonded Bamboo Particleboards

Diminishing wood supply and high formaldehyde emission from synthetic adhesive-bonded lignocellulose boards have become concerns. In this research, new adhesive-free boards made from xylanase–laccase-modified bamboo particles were developed. The bamboo particles were pretreated first with xylanase and then with laccase. The synergistic pretreatment was performed according to a Taguchi experiment that included six variables: xylanase treatment (enzyme concentration: 10, 20, 30 U/g; reaction pH: 8, 9, 10; reaction time: 30, 60, 90 min) and laccase treatment (enzyme concentration: 10, 20, 30 U/g; reaction pH: 2, 3, 4; reaction time: 30, 60, 90 min). The particles were hot-pressed to harvest the self-bonded boards, whose physical–mechanical properties were evaluated. The results showed that all six variables (except laccase reaction time) caused significant effects at 0.05 level on physical–mechanical properties of boards. The optimum pretreatment parameters were determined to be xylanase (20 U/g, pH 9, 60 min) and laccase (20 U/g, pH 4, 60 min). The optimized flexural strength, flexural modulus, internal bonding, and 2 h thickness swelling of boards met the highest requirements in Chinese national standard GB/T 4897 (2015) for particleboards. The performance of proposed boards was also better than that of reported self-bonded bamboo particleboards with only a laccase pretreatment.     

Electroactive Materials Composed of Starch

Extruded films of plasticized starch were doped with metal halides to produce solid ion-conducting materials. The electrical conductance of the material increased from 10^–11 to 10^–6 Siemens/cm. The type and amount of dopant affects the conductance of the material. Although the materials are moisture sensitive, water content does not have a significant effect on the conductance of doped films. Mechanical properties of doped films indicate that the starch is plasticized and that the ion-conducting material is strong and tractable. Unlike intrinsically conductive polymers, electroactive starch materials can be extruded in thin films or molded into any shape.     

High fire resistance in blocks containing coal combustion fly ashes and bottom ash

Fire resistance recycled blocks, containing fly ash and bottom ash from coal combustion power plants with a high fire resistance, are studied in this paper by testing different compositions using Portland cement type II, sand, coarse aggregate and fly ash (up to 50% of total weight) and bottom ash (up to 30% of total weight). The fire resistance, physical-chemical (density, pH, humidity, and water absorption capacity), mechanical (compressive and flexural strength), and leaching properties are measured on blocks made with different proportions of fly ash and bottom ash. The standard fire resistance test is reproduced on 28 cm-high, 18 cm-wide and 3 cm-thick units, and is measured as the time needed to reach a temperature of 180 °C on the non-exposed surface of the blocks for the different compositions.The results show that the replacement of fine aggregate with fly ash and of coarse aggregate with bottom ash have a remarkable influence on fire resistance and cause no detriment to the mechanical properties of the product. Additionally, according to the leaching tests, no environmental problems have been detected in the product. These results lead to an analysis of the recycling possibilities of these by-products in useful construction applications for the passive protection against fire.     

Hydrothermal recycling of waste and performance of the recycled wooden particleboards

Recycling today constitutes the most environmentally friendly method of managing wood waste. A large proportion of the wood waste generated consists of used furniture and other constructed wooden items, which are composed mainly of particleboard, a material which can potentially be reused. In the current research, four different hydrothermal treatments were applied in order to recover wood particles from laboratory particleboards and use them in the production of new (recycled) ones. Quality was evaluated by determining the main properties of the original (control) and the recycled boards. Furthermore, the impact of a second recycling process on the properties of recycled particleboards was studied. With the exception of the modulus of elasticity in static bending, all of the mechanical properties of the recycled boards tested decreased in comparison with the control boards. Furthermore, the recycling process had an adverse effect on their hygroscopic properties and a beneficial effect on the formaldehyde content of the recycled boards. The results indicated that when the 1st and 2nd particleboard recycling processes were compared, it was the 2nd recycling process that caused the strongest deterioration in the quality of the recycled boards. Further research is needed in order to explain the causes of the recycled board quality falloff and also to determine the factors in the recycling process that influence the quality degradation of the recycled boards.     

Biodegradable plastic made from soybean products. II. Effects of cross-linking and cellulose incorporation on mechanical properties and water absorption

Soy isolate was treated with formaldehyde and glyoxal at 1.0, 2.5, and 5.0% (w/w isolate) and with adipic and acetic anhydrides. The materials were then compression-molded into plastic tensile bars and tested for tensile and yield strength, percentage elongation, Young's modulus, and water absorption. Treatment with 5% formaldehyde increased the tensile strength significantly, to 4.9 kg/mm², compared with the untreated sample (3.7 kg/mm²). The yield strength increased slightly, to 0.68 kg/mm². Elongation was significantly less after treatment with formaldehyde. Young's modulus increased after treatment and leveled off at 174 kg/mm². Water absorption decreased as the formaldehyde concentration increased. Treatment with either glyoxal or adipic/acetic anhydride had a detrimental effect on the mechanical properties of the plastic specimens. Water absorption was decreased by glyoxal treatment but was not affected by adipic/acetic anhydride treatment. Long-fiber (lf), short-fiber (sf), and microcrystalline (mc) cellulose were incorporated into soy isolate at various levels. Cellulose addition decreased the percentage elongation and increased the rigidity of the plastic. All three cellulose additions increased Young's modulus. The tensile strength increased with the addition of sf-cellulose to soy isolate; lf-cellulose decreased the tensile strength, whereas the incorporation of mc-cellulose did not have a significant effect. The yield strength increased slightly with the addition of sf-cellulose and was less affected by the addition of lf- or mc-cellulose. All three types of cellulose slightly decreased water absorption at ca. 15% content.Journal Paper No. J-15563 of the Iowa Agriculture and Home Economics Experiment Station, Ames; Project No. 2863.     

Aminolysis and aminoglycolysis of waste poly(ethylene terephthalate)

This paper describes the chemical degradation of waste poly(ethylene terephthalate) (PET) with polyamines or triethanolamine, the characteristics of the products, and a search for ways to use these products. Solvolysis of the polymer ester bonds was caused by diethylenetriamine, triethylenetetramine, and their mixtures, as well as mixtures of triethylenetetramine and p-phenylenediamine or triethanolamine. Products of aminolysis or aminoglycolysis of PET obtained in reactions performed at 200–210°C (with a molar ratio of the recurrent polymer unit to amine of 1 : 2) have been characterized using nuclear magnetic resonance (NMR). Viscosity and hydroxyl number measurements have been done for PET/triethanolamine products. Substances from aminolytical reactions with polyamines were tested as hardeners for liquid epoxy resins, and the product of polymer aminoglycolysis with triethanolamine was tested as an epoxy resin hardener, e.g., for water-borne paints, and a polyol component for rigid polyurethane foams. The compositions of epoxy resin hardeners have been characterized using DSC and rheometry. Comparative analyses of the hardened epoxy materials have been done on the basis of glass temperature and mechanical properties data, as well as some specific properties of the coating materials and rigid polyurethane foams. Received: September 15, 2000 / Accepted: September 21, 2000     

Abundance of 14C in biomass fractions of wastes and solid recovered fuels

In recent years thermal utilization of mixed wastes and solid recovered fuels has become of increasing importance in European waste management. Since wastes or solid recovered fuels are generally composed of fossil and biogenic materials, only part of the CO₂ emissions is accounted for in greenhouse gas inventories or emission trading schemes. A promising approach for determining this fraction is the so-called radiocarbon method. It is based on different ratios of the carbon isotopes ¹⁴C and ¹²C in fossil and biogenic fuels. Fossil fuels have zero radiocarbon, whereas biogenic materials are enriched in ¹⁴C and reflect the ¹⁴CO₂ abundance of the ambient atmosphere. Due to nuclear weapons tests in the past century, the radiocarbon content in the atmosphere has not been constant, which has resulted in a varying ¹⁴C content of biogenic matter, depending on the period of growth. In the present paper ¹⁴C contents of different biogenic waste fractions (e.g., kitchen waste, paper, wood), as well as mixtures of different wastes (household, bulky waste, and commercial waste), and solid recovered fuels are determined. The calculated ¹⁴C content of the materials investigated ranges between 98 and 135 pMC.     

Recycled blocks with improved sound and fire insulation containing construction and demolition waste

The environmental problem posed by construction and demolition waste (C&D waste) is derived not only from the high volume produced, but also from its treatment and disposal. Treatment plants receive C&D waste which is then transformed into a recycled mixed aggregate. The byproduct is mainly used for low-value-added applications such as land escape restoration, despite the high quality of the aggregate. In the present work, the chemical composition properties and grading curve properties of these aggregates are defined. Furthermore, the resulting recycled concrete with a high proportion of recycled composition, from 20% to 100% replacement of fine and coarse aggregate, is characterized physically and mechanically. An environmental study of the new construction material when all aggregates are substituted by C&D waste shows a low toxicity level, similar to that of other construction materials. The new material also has improved properties with respect to standard concrete such as high fire resistance, good heat insulation, and acoustic insulation.     

Investigation of gamma ray absorption levels of composites produced from copper mine tailings,fly ash,and brick dust

To date, heavyweight concretes have been produced from various heavy aggregates as radiation insulation materials, and their gamma ray absorption levels have been investigated. Many of the studies have used heavy aggregates instead of cement or coarse aggregates from composite material components. The present study prepared lightweight concretes using copper mine tailings, clay brick dust, and fly ash instead of fine aggregates. Some mechanical tests (density, compressive strength, and ultrasonic pulse velocity) were performed on composite blocks with dimensions of 5*5*5 cm, and radiation interaction parameters [linear absorption coefficient (cm⁻¹), mass attenuation coefficient (cm²/gr), HVL (half-value layer) (cm), MFP (cm), and permeability (%)] were measured. Radiation interaction parameters were obtained using a HPGe gamma detector. Radiation measurements were performed at five different photon energies: 583 keV (¹³³Ba), 609 keV (¹³³Ba), 662 keV (¹³⁷Cs), 911 keV (133^Ba), 1173 keV (⁶⁰Co), and 1332 keV (⁶⁰Co). Additionally, the compressive strength and UPV values of composite materials were associated with their gamma ray permeability. Tests revealed that samples with the addition of copper mine tailings yielded the best energy absorption at all energy levels and that absorption decreased as the energy level increased. For example, with the increasing of the energy level, mass attenuation coefficients decreased. The highest mass attenuation coefficients were obtained as 0.128 cm²/g at an energy level of 583 keV in composites produced from copper mine tailings. On the other hand, it was measured at the same energy level as 0.069 cm²/g (a 46% decrease) in the composites produced with fly ash. In addition, it was observed that fly ash used as a fine aggregate did not have a significant effect on mass attenuation coefficient and could be used as a gamma shield if the material thickness was increased to an average of 14 cm. This study revealed that tailings materials could be used as radiation shields. This study also demonstrated that not using heavy aggregates and producing lightweight concrete in radiation shield production significantly reduced shield production cost.

     

Flammability Properties of Virgin and Recycled Polycarbonate (PC) and Acrylonitrile–Butadiene–Styrene (ABS) Recovered from End-of-Life Electronics

Acrylonitrile–Butadiene–Styrene (ABS), Polycarbonate (PC) and their alloys are widely used in automotive industry, computer and equipment housings. With increasing disposal of end-of-life electronic equipment, there is also an increased demand for recycling of these materials so that they do not pose environmental challenge as solid waste. One of the recycling approaches is mechanical recycling of these thermoplastics where recycled plastic is melt blended with virgin materials to obtain a high quality product. Besides obtaining desirable mechanical properties, such blends should also conform to fire safety standards. In this work, a series of blends were prepared using PC and ABS recovered from discarded computers and virgin materials using a twin-screw extruder. Their flammability properties were evaluated using burner flammability tests and Ohio State University (OSU) release rate tests. It was found that the extinguishing time, burning extent and weight loss appears to progressively decrease with the addition of both virgin or recycled PC to virgin or recycled ABS. It was also seen that the addition of the 70% of PC, virgin or recycled, to ABS virgin or recycled, appears to significantly decrease heat release and smoke evolution. The results of this study indicate that recycled polycarbonate can be used as an additive for virgin or recycled ABS, as a means of giving flame resistance to ABS in high-value applications. This result is significant when related to the result obtained by a separate study indicating that up to 25% of recycled material can be used without degradation of mechanical properties in the presence of 15% short glass fiber reinforcement.     

Fire in waste-fuel stores: risk management and estimation of real cost

The purpose of this study was to improve risk management and to investigate build-up of the costs of fire in waste-fuel stores, to make the authorities and the population in general aware of the substantial monetary and non-material benefits connected with preventive measures being taken. To summarize, the results from the case studies show that the fires occurred by self-ignition of organic materials, the storage facilities were badly and/or not properly designed, and the waste fuels were not handled properly. On the basis of two case studies the main finding was that there must be one person only in charge during the fire to lead the action, and the fire brigade must not leave the area too early. Nowadays, the real cost for the fire is not calculated properly, or at all, by the waste-management company. It is concluded that waste-management companies, society, and insurance companies could save money by implementation of precautionary measures. Such relevant measures are reviewed. It is recommended: not to store waste fuels too high, in volumes which are too large or too close to town districts; to promote better cooperation between waste companies and the fire brigades and the local EPA; and to make insurance companies demand implementation of more security measures before signing the insurance contracts.     

Synthesis of mesoporous silica materials from municipal solid waste incinerator bottom ash

Incinerator bottom ash contains a large amount of silica and can hence be used as a silica source for the synthesis of mesoporous silica materials. In this study, the conditions for alkaline fusion to extract silica from incinerator bottom ash were investigated, and the resulting supernatant solution was used as the silica source for synthesizing mesoporous silica materials. The physical and chemical characteristics of the mesoporous silica materials were analyzed using BET, XRD, FTIR, SEM, and solid-state NMR. The results indicated that the BET surface area and pore size distribution of the synthesized silica materials were 992 m²/g and 2–3.8 nm, respectively. The XRD patterns showed that the synthesized materials exhibited a hexagonal pore structure with a smaller order. The NMR spectra of the synthesized materials exhibited three peaks, corresponding to Q² [Si(OSi)₂(OH)₂], Q³ [Si(OSi)₃(OH)], and Q⁴ [Si(OSi)₄]. The FTIR spectra confirmed the existence of a surface hydroxyl group and the occurrence of symmetric Si–O stretching. Thus, mesoporous silica was successfully synthesized from incinerator bottom ash. Finally, the effectiveness of the synthesized silica in removing heavy metals (Pb²⁺, Cu²⁺, Cd²⁺, and Cr²⁺) from aqueous solutions was also determined. The results showed that the silica materials synthesized from incinerator bottom ash have potential for use as an adsorbent for the removal of heavy metals from aqueous solutions.     

Estimating construction and demolition debris generation using a materials flow analysis approach

The magnitude and composition of a region’s construction and demolition (C&D) debris should be understood when developing rules, policies and strategies for managing this segment of the solid waste stream. In the US, several national estimates have been conducted using a weight-per-construction-area approximation; national estimates using alternative procedures such as those used for other segments of the solid waste stream have not been reported for C&D debris. This paper presents an evaluation of a materials flow analysis (MFA) approach for estimating C&D debris generation and composition for a large region (the US). The consumption of construction materials in the US and typical waste factors used for construction materials purchasing were used to estimate the mass of solid waste generated as a result of construction activities. Debris from demolition activities was predicted from various historical construction materials consumption data and estimates of average service lives of the materials. The MFA approach estimated that approximately 610–780 × 10⁶ Mg of C&D debris was generated in 2002. This predicted mass exceeds previous estimates using other C&D debris predictive methodologies and reflects the large waste stream that exists.     

Pollution profiles and physicochemical parameters in old uncontrolled landfills

The long-term effectiveness of the geological barrier beneath municipal-waste landfills is a critical issue for soil and groundwater protection. This study examines natural clayey soils directly in contact with the waste deposited in three landfills over 12 years old in Spain. Several physicochemical and geological parameters were measured as a function of depth. Electrical conductivity (EC), water-soluble organic carbon (WSOC), Cl⁻, NH₄⁺, Na⁺ and exchangeable NH₄⁺ and Na⁺ were used as parameters to measure the penetration of landfill leachate pollution. Mineralogy, specific surface area and cationic-exchange capacities were analyzed to characterize the materials under the landfills. A principal component analysis, combined with a Varimax rotation, was applied to the data to determine patterns of association between samples and variables not evident upon initial inspection. The main factors explaining the variation in the data are related to waste composition and local geology. Although leachates have been in contact with clays for long time periods (13-24 years), WSOC and EC fronts are attenuated at depths of 0.2-1.5 m within the clay layer. Taking into account this depth of the clayey materials, these natural substrata (>45% illite-smectite-type sheet silicates) are suitable for confining leachate pollution and for complying with European legislation. This paper outlines the relevant differences in the clayey materials of the three landfills in which a diffusive flux attenuation capacity (A_c) is defined as a function (1) of the rate of decrease of the parameters per meter of material, (2) of the age and area of the landfill and (3) of the quantity and quality of the wastes.     

Properties of Composite Panels Made from Tetra-Pak and Polyethylene Waste Material

The objective of this study was to evaluate some of the properties of experimental composite panels manufactured from waste packaging materials without using any additional binders. Particles from three types of materials, namely Tetra-Pak, food packaging films (FPEF) as recycled stretch wraps, and candy polyethylene wrappers (CPEW) were used at different ratios in the panels at a target density of 900 kg/m³. Modulus of rupture (MOR), screw holding strength and dimensional stability in the form of thickness swelling and water absorption of the panels were determined according to European (EN) standards. Based on the findings in this work it was determined that the ratio of different raw materials significantly influenced overall properties of the samples. The highest MOR value of 15.5 MPa was determined for the samples having 40 % Tetra-Pak and 60 % CPEW particles. Modulus of rupture values of the panels decreased with decreasing content of CPEW in the samples. The increased content of Tetra-Pak particles in the samples also resulted in reduction of their strength characteristics and dimensional stability. Properties of the samples considered in this work satisfied minimum requirements of typical particleboard stated in EN standards. It appears that such waste material would have potential to be used as raw material for value-added composite production using no adhesive in the panels and, therefore, such panels would possibly create significant ecological impact as green product.     

End-Of-Life Textiles as Reinforcements in Biocomposites

A number of attempts have been made to recycle cotton/polyester blend woven fabrics after use; however, most of these fabrics are disposed of in landfills. Major part of these blend fabrics are not recycled due to complexity of the fibre arrangement and cannot be separated economically. This study shows that these discarded woven fabrics could be directly used as reinforcements in composites without fibre separation. Uniform alignment in the woven fabric provided consistent properties to the composites. The fabrics were reinforced by soybean-based-bioresins to produce biocomposites. The composites were analysed for mechanical, thermal, viscoelastic and morphological properties. Porosity and wettability of the composites were also evaluated. Results demonstrate that the tensile strength and modulus of over 100 and 10 MPa, respectively, can be obtained without any fibre treatment. Furthermore, impact strength over 70 kJ/m² was obtained without any chemical treatment on fibres. The porosity of the composites produced was less than 9 vol%. Additionally, the fabrics were treated with alkali in order to improve the fibre–matrix interface and the composite properties were studied. From the economical perspective, these composites can be produced at a low cost as the major component is available for free or low cost.