城市生活垃圾催化气化制取富氢气体的研究

采用下吸式固定床气化炉,以煅烧白云石为催化剂水蒸气气化城市生活垃圾(MSW)有机组分,在气化温度为750~950℃,S/M(水蒸气和垃圾物料进料质量比)为0.57~1.28时,探讨了催化剂种类、气化温度和S/M等因素对富氢气体成分、产氢率、潜在产氢率、低位热值和碳转化率等的影响。较高气化温度有利于富氢气体的生成,增加碳转化率和产气率,但会降低富氢气体的热值;在实验条件下,富氢气体中H2体积分数最高达53.29%,产氢率达到7.13~46.52mol/kg,潜在产氢率为55.48~90.11mol/kg;镍基催化剂催化效果优于煅烧白云石,能大幅增加H2含量,使焦油在850℃以上完全分解。     

污泥衍生燃料最佳气化温度模糊评价

采用自制的气化装置对垃圾RDF进行了气化实验。随着气化温度的升高,可燃气体的产率持续增加,在900℃时达到65.5%的最高值;气化底渣的产率逐渐降低,分别从300℃时的78.9%降到了900℃时的25.6%,焦油产率呈现先升高后降低的趋势,在600℃时达到了最大的焦油产量,约为31%左右。随着气化温度的升高,可燃气体中CO2的含量明显降低,而H2和CO的产量明显增加,CH4的产量也略有增加。500℃时,重金属Hg已全部挥发到大气中,重金属Pb、Cd、As、Cu的挥发高峰均在800℃以上,8种重金属的挥发性排序为:HgPbCdAsZnCuCrNi。适合于污泥RDF的最佳气化温度为700℃,此时重金属挥发率适中,产气量最高,焦油产生量较小。     

环境与清洁生产(无污染技术)

X382.1 200402031 生物质催化气化制取富氢燃气的研究/吕鹏梅…(中科院广州能源研究所)∥环境污染治理技术与设备/中科院生态环境研究中心.-2003,4(11). -31-34 环图X-4 以流化床为反应器,探讨了一些主要参数如: 反应器温度、水蒸气、当量比ER以及催化剂对气体成分、氢产率和潜在氢产率的影响。实验所用催化剂为白云石和镍基催化剂。在实验条件范围     

Ni/钙铝石催化剂对焦油模拟物甲苯的催化研究

以高温烧结法制备的钙铝石为载体,利用溶液浸渍法制备出Ni/钙铝石催化剂。以甲苯为生物质焦油模拟物,在N2气氛下研究Ni/钙铝石催化剂对甲苯催化裂解的性能。采用XRD、SEM、BET等分析手段对催化剂进行表征,然后在实验室自制固定床反应装置中考察了反应温度、镍负载量对催化产气成分、产氢量及甲苯转化率的影响。结果表明:随着反应温度的增加,甲苯转化率升高,产气量增加;较高温度下,增加镍负载量有利于提高产氢量。     

温度对干化污泥水蒸气气化产气特性的影响

采用固定床气化装置,在水蒸气流量为0.32 kg/h条件下进行了污泥水蒸气气化实验。研究了温度对污泥气化气体产率、氢气产率、气体成分与低位热值、气体能源转化率的影响。结果表明:随着反应温度从700℃上升到1 000℃;气体产率从0.39 m3/kg升至0.61 m3/kg;氢气产率从0.18 m3/kg升至0.34 m3/kg;气体能源转化率从54%升至88%;产气的低位热值从10 688.1 kJ/m3提高至11 168.9 kJ/m3。同时产气中H2和CO含量随着温度的升高而增加,CH4、CO2和CnHm含量随温度的升高而减少。因此,为了获得更多的可燃气体,建议在污泥水蒸气气化工艺中,气化温度必须大于800℃。     

微波热解污泥燃气释放影响因素及热解动力学分析

微波热解城市污水污泥可实现污泥资源化、减量化目标。城市污水污泥微波热解后产生大量能源气体H2和CO。运用气相色谱技术检测H2和CO的含量,研究了热解终温、污泥含水率、矿物催化剂对污泥微波热解过程中能源气体产率的影响,结合热重分析对热解过程进行了动力学分析。结果表明:随着热解终温升高,2种燃气产率均有所提高,800℃时,1 kg干污泥产生29.02 g H2以及302.72 g CO,两者体积之和占气体总体积的58%;污泥含水率越高,气体产率越高,但是达到90%含水率时,热解过程无法进行。镍基催化剂和白云石对能源气体产率均有促进作用,800℃时,镍基催化剂可使H2和CO产率提高到60%,对CxHy产率提高效果不明显;利用一级反应动力学方程对污泥热重结果进行分析,计算出热解动力学参数。     

城市生活垃圾水蒸气催化热解的实验研究

采用自行设计的外热式催化热解实验装置,以城市生活垃圾为原料,对温度(600℃～900℃)、物料的组分、加热方式、水蒸气以及白云石催化剂等影响垃圾热解的因素进行了分析。结果表明,气化温度、水蒸气、催化剂对垃圾热解性能影相显著。随热解温度的升高,产气量不断上升,H2和CO的含量增加,当温度为900℃时,产气量达到0.96m3/kg,H2和CO含量分别达35.1%和31.8%;催化剂使用、水蒸汽通入显著改善产品气质量,特别是H2含量,可达45%左右;挥发分含量较高的物料热解性相对较好;快加热方式有利于提高产品气质量。     

活化温度对竹柳基活性炭性能及其制备过程中副产物组成的影响

以一种常见的环境修复材料竹柳为原料来制备竹柳基活性炭(WAC),考察了不同活化温度(400、450、500、550、600℃和650℃)对WAC性质及其除污染性能的影响,同时评估了制备过程中气态和液态副产物的生成规律与利用潜能.结果表明,随着活化温度的升高,WAC产率下降,热解油产率上升,而热解气产率相对稳定.六组WAC均具有较高的比表面积(BET),最高可达1526 m2·g-1,但BET值随活化温度的升高呈下降趋势;WAC的碘吸附值和亚甲基蓝吸附值最高可达1122.25 mg·g-1和415.50 mg·g-1,对重金属Pb2+和硝基苯的最大吸附量分别为9.20mg·g-1和4.21 mmol·g-1.WAC制备过程中热解气主要组分为H2、CH4、CO和CO2,随活化温度升高,H2和CH4含量上升,CO2含量下降,热解气的总燃烧热值升高.热解油的组分较为复杂,杂环类、烷烃类、烯烃类和有机酸类有机物含量较高,且随活化温度变化明显,在活化温度为650℃时,热解油的燃烧热最大.     

城市污泥两段式催化热解制合成气研究

为了把城市污泥中温热解产生的挥发性产物转化为可直接利用的洁净可燃性气体或重要的化工原料合成气,采用两段式热解装置对城市污泥进行了催化热解实验研究,讨论了不同催化剂对城市污泥热解挥发性产物的催化裂解能力,结果表明:城市污泥在热解终温500℃,热解液产率最大,超过500℃,热解液产率减少,热解气增多,固相产率基本不变;城市污泥热解液的裂解温度需在900℃以上,产生的气体组分主要为H2、CO、CH4等小分子非冷凝性气体;Ni/分子筛复合催化剂对热解液转化为合成气的作用效果较好,合成气体(H2+CO)体积含量占气体总量的85%以上.     

PVC热解过程中HCl的生成及其影响因素

采用热重分析仪(TG)对聚氯乙烯(PVC)的热解特性进行研究.在不同条件下进行PVC热解制取氯化氢(HCl)实验,研究载气流量、入料量、热解时间和热解温度对氯化氢产率的影响,得出最佳热解条件;采用离子色谱(IC)、气相色谱(GC)、气质联用仪(GC-MS)对热解产物进行化学分析,揭示PVC热解制取HCl过程的反应机理.结果表明:PVC热解制取氯化氢的最佳热解条件为载气流量100mL/min、热解时间30min、入料量1.2g和热解温度400℃;PVC热解存在2个失重阶段,即260~320 ℃和390~600 ℃;随热解温度升高,焦油产率由0.95%升高到20.29%、HCl产率由25.69%升高到53.76%,而半焦产率则由54.39%下降到11.27%、气体产率变化范围为9.09%~18.97%;当热解温度低于400 ℃时,气体组分仅检测到H2、C2H4、C3H6;当热解温度高于400 ℃时,检测到的气体组分为H2、CH4、C2H4、C2H6、C3H6、C3H8;随着热解温度的升高,焦油组分中不稳定组分逐渐转化为稳定组分.PVC热解制取HCl的第1反应阶段主要是脱除HCl的链式反应,同时生成少量的苯等芳香族化合物及环烷烃等有机化合物;第2反应阶段主要为少量HCl生成、焦油的结构重整、分子重排、脱苯环和同分异构化等.     

废轮胎流化床气化特性试验研究

为了掌握废轮胎在流化床内的气化特性,利用自行设计的小型流化床试验装置系统,对废轮胎在不同的过量空气系数下在400～700℃温度范围内进行了空气气化实验.分析了废轮胎气化效率、固定碳转化率、气化气热值、产气量以及气化气成分随气化温度、过量空气系数的变化规律.结果表明,废轮胎气化的最佳运行条件为气化初始温度700℃,过量空气系数α=0.4.在此条件下得到的气化气成分主要包括CH₄、CO、H₂、C₂H₆和高分子有机化合物,此时的气化效率为47.96%,气化气低位热值为4 804kJ/m³.     

Supercritical gasification for the treatment of o-cresol wastewater

The supercritical water gasification of phenolic wastewater without oxidant was performed to degrade pollutants and produce hydrogen-enriched gases. The simulated o-cresol wastewater was gasified at 440-650℃ and 27.6 MPa in a continuous Inconel 625 reactor with the residence time of 0.42-1.25 min. The influence of the reaction temperature, residence time, pressure, catalyst, oxidant and the pollutant concentration on the gasification efficiency was investigated. Higher temperature and longer residence time enhanced the o-cresol gasification. The TOC removal rate and hydrogen gasification rate were 90.6% and 194.6%, respectively, at the temperature of 650℃ and the residence time of 0.83 min. The product gas was mainly composed of H2, CO2, CFL and CO, among which the total molar percentage of H2 and CFL was higher than 50%. The gasification efficiency decreased with the pollutant concentration increasing. Both the catalyst and oxidant could accelerate the hydrocarbon gasification at a lower reaction temperature, in which the catalyst promoted H2 production and the oxidant enhanced CO2 generation. The intermediates of liquid effluents were analyzed and phenol was found to be the main composition. The results indicate that the supercritical gasification is a promising way for the treatment of hazardous organic wastewater.     

Hydrogen generation from polyvinyl alcohol-contaminated wastewater by a process of supercritical water gasification

Gasification of polyvinyl alcohol(PVA)-contaminated wastewater in supercritical water(SCW)was investigated in a continuous flow reactor at 723-873 K,20-36 MPa and residence time of 20-60 s.The gas and liquid products were analyzed by GC/TCD,and TOC analyzer.The main gas products were H_2,CH_4,CO and CO_2.Pressure change had no significant influence on gasification efficiency. Higher temperature and longer residence time enhanced gasification efficiency,and lower temperature favored the production of H_2. The effects of KOH catalyst on gas product composition were studied,and gasification efficiency were analyzed.The TOC removal efficiency(R_(TOC)),carbon gasification ratio(R_(CG))and hydrogen gasification ratio(R_(HG))were up to 96.00%,95.92% and 126.40% at 873 K and 60 s,respectively,which suggests PVA can be completely gasified in SCW.The results indicate supercritical water gasification for hydrogen generation is a promising process for the treatment of PVA wastewater.     

Influence of chlorine on methane oxidation

Experiments on CH4/Cl2/O2/N2 oxidation were conducted in an atmospheric pressure flow reactor to understand the influence of chlorine on hydrocarbon oxidation in hazardous waste incineration. The reaction temperature varied from 973 to 1273 K and the chlorine to hydrogen mole ratio (Cl/H) of the inlet mixture varied from 0 to 0.44. The species produced in the reaction were measured online with Fourier transform infrared spectroscopy (FT-IR). It was found that the destruction and removal e ciency of CH4 increased with Cl/H mole ratio. Increasing Cl/H favored COCl2 and CO formation and inhibited the CO oxidation process. As Cl/H approached 0.44, the concentrations of CH2Cl2 and CH3Cl first increased, and then declined. Reaction temperature greatly a ected the reaction system. Increasing temperatures raised the destruction removal e ciency of CH4 and decreased the concentrations of CH3Cl and CH2Cl2. With a certain ratio of Cl/H, the concentrations of CO and COCl2 first increased and then declined. The CO and COCl2 concentration peak was observed around 1100 K and 1023 K, respectively. When the reaction temperature exceeded 1273 K, carbon in CH4 was mostly converted to CO2. It could be concluded that the presence of chlorine enhanced the destruction of CH4, but resulted in the more toxic incomplete combustion products emission such as COCl2 when the reaction temperature was not high enough.     

Process conditions for preparing methanol from cornstalk gas

The low-heat-value cornstalk gas produced in the down-flow fixed bed gasifier was tentatively used for methanol synthesis. The cornstalk gas was purified and the technical procedures such as deoxygenation, desulfurization, catalytic cracking of tar, purification and hydrogenation were studied. The catalytic experiments of methanol synthesis with cornstalk syngas were carried out in a tubular-flow integral and isothermal reactor. The effect of reaction temperature, pressure, catalyst types, catalyst particle size, syngas flow at entering end and composition of syngas was investigated. The optimum process conditions and yield of methanol from cornstalk syngas were obtained. The experimental results indicated that the proper catalyst for the synthetic reaction was C301 and the optimum catalyst size was 0.833 mm x 0.351 mm. The optimum operating temperature and pressure were found to be 235癈 and 5 MPa, respectively. The suitable syngas flow 0.9-1.10 mol/h at entering end was selected and the best composition of syngas were CO 10.49%, CO2 8.8%, N2 37.32%, CnHm 0.95% and H2 40.49%. The best methanol yield was 0.418 g/g cornstalk. This study provided the technical support for the industrial test of methanol production from biomass (cornstalk) gas.     

A novel four-way combining catalysts for simultaneous removal of exhaust pollutants from diesel engine

A novel four-way combining catalysts containing double layers was applied to simultaneously remove four kinds of exhaust pollutants(NOx,CO,HC and PM) emitted from diesel engine.The four-way catalysts were characterized using scanning electron microscope(SEM) and Ultraviolet visible diffuse reflectance spectroscopy(UV-Vis DRS).Their catalytic performances were evaluated by temperature-programmed reaction technology.The double layer catalysts could effectively remove the four main pollutants.The highest catalytic activity was given by the two-layered catalysts of La0.6K0.4CoO3/Al2O3 and W/HZSM-5.Under the simulated exhaust gases conditions,the peak temperature of the soot combustion was 421°C,the maximal conversion of NO to N2 was 74%,the temperature of the HC total conversion was 357°C,and the maximum conversion ratio of CO was 99%.     

活化温度对SCAC制备过程中副产物生成规律的影响

文章研究了污泥-玉米芯活性炭(SCAC)制备过程中,活化温度对副产物(热解气和热解油)生成规律的影响。热解气和热解油分别采用气相色谱仪和气质联用仪进行分析检测。试验结果表明,随着活化温度的升高,SCAC的产量逐渐降低,热解气与热解油的产量则随之增多。不同温度条件下,热解气的主要成分均为H2和CO2,热解气中H2所占的体积百分数随着活化温度的升高而增加,而CO2则相应降低。此外,热解气中CH4的含量也会随着活化温度的上升而略有提高,说明较高的活化温度更有利于热解气的资源利用。热解油组分较为复杂,每个温度条件下的液态产物都包括上百种化合物,可分为烷烃,烯烃,苯类,酚类,腈类,杂环化合物,多环芳烃,有机酸,酰胺,酯类,甾体,醇,酮以及其他类共14大类型,其中以有机酸、腈类和甾体类有机物含量居多。随着活化温度的升高,有机酸和多环芳烃的含量有所增加,而酚类化合物的含量则有所降低;当活化温度升高至650℃以上时,甾体类有机物含量明显降低。     

Al2O3为载体的催化剂净化贫燃汽车尾气研究

在富氧条件下,考察了C₃H₆和C₂H₅OH在Ag/Al₂O₃、In/Al₂O₃、Sn/Al₂O₃、Co/Al₂O₃、Pt/Al₂O₃和Ag/Al₂O₃+Pt/Al₂O₃组合催化剂上选择性还原NO的性能.结果表明,Ag/Al₂O₃具有最高的NO还原活性.在负载型过渡金属氧化物催化剂上,会生成显著量的CO,其HC和CO氧化转化温度也远远高于Pt/Al₂O₃催化剂.串联组合Ag/Al₂O₃+Pt/Al₂O₃催化剂可显著拓宽活性温度范围,促进HC和CO氧化,降低N₂O和CH₃CHO生成量.