焙烧温度对Fe2O3/SAPO-34催化剂低温NH3选择性催化还原NO性能的影响

采用尿素沉淀法制备了一系列Fe_2O_3/SAPO-34催化剂,考察了催化剂焙烧温度(200、300、400、500℃)对低温NH_3选择性催化还原(NH_3-SCR)NO性能的影响,并利用X射线衍射(XRD)、N_2吸附-脱附、原子吸收光谱(AAS)、场发射扫描电镜(FE-SEM)、X射线光电子能谱(XPS)、H_2程序升温还原(H_2-TPR)、NH_3程序升温脱附(NH_3-TPD)等多种手段对催化剂的表面结构和物理化学性质进行表征分析.XRD和FE-SEM分析表明,在较低的焙烧温度(400℃)下,铁物种能够高度均匀地负载在SAPO-34表面上.NH_3-TPD和H_2-TPR分析表明,高分散状态的Fe_2O_3使催化剂暴露出更多的强酸位和活性位,有利于提高催化剂的NH_3吸附和活化能力及氧化还原性能,从而使催化剂呈现出更高的低温SCR活性.BET和XPS分析表明,在较低的焙烧温度下,Fe_2O_3/SAPO-34催化剂具有更大的比表面积和更高的化学吸附氧比例,促进NO氧化为中间产物NO_2,从而加快低温SCR反应的进行.活性测试结果表明,300℃焙烧的Fe_2O_3/SAPO-34催化剂具有最佳的低温活性和较强的抗硫抗水性能,在空速为40000 h~(-1)的条件下,且反应温度为190~240℃时,NO转化率达90%以上且N_2选择性接近100%.     

高分散MnOx/SAPO-34催化剂的制备及其低温NH3选择性催化还原NO性能

采用改进的溶胶-凝胶法制备一系列MnO_x/SAPO-34催化剂,考察了各制备参数对催化剂的结构及其低温氨选择性催化还原(NH_3-SCR)脱硝性能的影响,并通过X射线衍射、N_2吸附-脱附、透射电镜、X射线光电子能谱、NH_3程序升温脱附等手段对催化剂进行表征.结果表明,当制备参数为n(乙醇)/n(Mn)=15,n(H_2O)/n(Mn)=20,n(柠檬酸)/n(Mn)=1,Mn负载量为15%(质量分数),催化剂焙烧温度为350℃时,制备的高分散15%-MnO_x/SAPO-34-350℃催化剂具有最佳的低温SCR活性,在空速为45000 h~(-1)的条件下,且反应温度在120～240℃范围时均保持90%以上的NO转化率和接近100%的N_2选择性.MnO_x纳米颗粒高度分散在SAPO-34载体表面,平均粒径约为5.46 nm,纳米颗粒的表面效应使得该催化剂具备较大的比表面积,暴露出大量的活性位点和高活性的MnO_2(110)晶面,同时,高Mn~(4+)比例和更多的化学吸附氧以及适宜的表面酸强度和酸量也是15%-MnO_x/SAPO-34-350℃催化剂呈现最佳低温SCR活性的重要原因.     

单斜相纳米氧化锆基低温SCR催化剂脱硝机制研究

以纳米m-ZrO2为载体,用浸渍法制备出MnOx-CeO2/m-ZrO2催化剂,考察反应温度、活性组分负载量对催化剂NH3-SCR脱硝活性影响,探讨催化剂表面织构特征,分析催化剂脱硝活性机制.结果表明,在低温脱硝温度范围,提高反应温度、增加活性组分负载量,有利于催化剂脱硝效率的增加.110℃时,2.5%MnOx-CeO2/m-ZrO2脱硝效率为55.5%,15%MnOxCeO2/m-ZrO2脱硝效率达93.5%.XRD、BET、XPS、H2-TPR表征结果表明,催化剂表面具有良好的氧化还原能力,表面织构对脱硝反应有利.NH3-TPD测试显示,MnOx-CeO2/m-ZrO2催化剂的脱硝反应机制为:NH3吸附在催化剂表面的Lewis酸性位和Brnsted酸性位上,通过反应生成相应中间产物NH2NO或NH4NO2,中间产物进一步分解最终转变为N2和H2O;催化剂总脱硝反应效率中,在Lewis酸性位上的脱硝反应占比较大.     

MnO_x-基催化剂低温NH_3-SCR脱硝研究进展

锰氧化物(MnO_x)基催化剂在氨选择性催化还原(NH_3-SCR)脱除氮氧化物(NOx)的反应中具有高的低温催化活性。然而,目前,缺乏从分子原子水平认知控制MnO_x基催化剂低温活性的关键机制,进而难以采用可控策略实现NOx在更宽的温度窗口和更低温度的高效催化转化。本文基于最新的研究进展,综述了催化剂制备方法、催化剂载体、异质杂原子掺杂以及催化剂形貌等因素对MnO_x基催化剂NH_3-SCR脱硝性能的影响,深入认识了MnO_x基催化剂脱硝的作用机理,简要介绍了该催化剂的抗硫抗水机理,并对MnO_x基催化剂低温NH_3-SCR脱硝反应的未来发展进行了展望。     

ZrO_2晶相对锰铈系SCR催化剂脱硝活性的影响

采用浸渍法制备了以nm级c-Zr O2(立方相Zr O2)、t-Zr O2(四方相Zr O2)和m-Zr O2(单斜相Zr O2)为载体的负载型Mn Ox-Ce O2/Zr O2催化剂,并在连续流动固定床反应器上考察了催化剂的NH3-SCR低温脱硝性能.结果表明,催化剂脱硝性能良好,当Mn Ox负载量(以w计)为15.0%时,以c-Zr O2为载体的催化剂脱硝效率在103℃即可达到100%.在相同活性组分负载量和反应温度条件下,各催化剂的低温脱硝活性体现出Mn Ox-Ce O2/c-Zr O2Mn Ox-Ce O2/t-Zr O2Mn Ox-Ce O2/m-Zr O2的规律,因此对Mn Ox负载量为5.0%的Mn Ox-Ce O2/Zr O2系列催化剂进行进一步表征,以探究该规律的内在影响因素.BET测试结果表明,以c-Zr O2为载体的催化剂的比表面积最大,达到39.67 m2/g,更有利于气体和催化剂表面活性位的接触.XPS测试结果表明,以c-Zr O2为载体的催化剂表面晶格氧含量最丰富,有助于Lewis酸性位的形成.TPR和TPD测试图谱中的峰强及峰面积表明,以c-Zr O2和t-Zr O2为载体的催化剂表面主要存在Lewis酸性位;而在以m-Zr O2为载体的催化剂表面,Lewis酸性位较多,同时还存在少量的Brnsted酸性位.研究显示,Zr O2晶型结构变化引起Mn Ox-Ce O2/Zr O2催化剂的比表面积、表面活性酸性位的不同是产生晶型效应的原因所在;采用Zr O2作为负载型低温SCR催化剂载体时,以立方相晶型结构为最佳.     

铜前驱体对Cu/SSZ-13催化剂选择性催化氧化NH3性能的影响

采用浸渍法制备了一系列Cu/SSZ-13(X)催化剂,考察不同铜前驱体对催化剂选择性催化氧化氨(NH_3-SCO)性能的影响,并通过ICP、N_2吸附-脱附、XRD、XPS、EPR、UV-Vis、NH_3-TPD和H_2-TPR等手段对催化剂进行物化性质表征.活性测试结果表明,不同铜前驱体制备的Cu/SSZ-13催化剂活性顺序为Cu/SSZ-13(N) Cu/SSZ-13(AC) Cu/SSZ-13(Cl) Cu/SSZ-13(O).其中Cu/SSZ-13(N)具有最佳的低温活性,在200℃反应温度下NH_3转化率达85.5%,且N_2选择性达到80%以上.XRD、EPR和UV-Vis分析表明,CuO和孤立Cu~(2+)是Cu/SSZ-13催化剂的主要铜物种.NH_3-TPD分析表明,以硝酸铜为前驱体制备的Cu/SSZ-13(N)具有更多的酸性位点,有利于提高催化剂的NH_3吸附能力.H_2-TPR结果表明,Cu/SSZ-13(N)的氧化还原性最强,具有最优异的NH_3活化能力,从而使催化剂呈现最好的低温NH_3-SCO活性.     

分子筛负载CoO_x催化剂用于苯的催化氧化

采用等体积浸渍法合成了不同负载量的Co O_x/HZSM-5催化剂用于苯催化氧化反应,并采用XRD、低温氮气吸附、NH_3-TPD及H_2-TPR技术对催化剂的结构、孔性质、比表面积、酸性及氧化还原性能进行表征。催化反应结果发现,HZSM-5分子筛表面分散的Co Ox颗粒显著提高了HZSM-5的苯催化氧化活性,10%Co O_x/HZSM-5催化剂表现出最优的催化活性和良好的催化稳定性。材料表征结果表明分子筛表面丰富的酸中心以及Co O_x活性组分的低温可还原性是影响Co O_x/HZSM-5催化剂催化性能的关键因素。     

CTAB改性蒙脱石负载锰氧化物催化剂的原位生长法制备及其低温SCR脱硝活性研究

以十六烷基三甲基溴化铵（CTAB）改性的有机蒙脱石（OMMT）为载体,采用原位生长法一步合成负载型锰氧化物催化剂（MnO_x/OMMT-SP）,并应用于低温NH₃-SCR脱硝反应.考察了表面有机官能团对催化剂脱硝活性的影响,发现载体表面有机官能团对催化剂的低温SCR活性具有显著的抑制作用.对有机蒙脱石载体负载锰氧化物前后分别进行热处理以去除表面有机官能团,可有效提高催化剂活性.同时,通过XRD、SEM、TEM、BET、XPS、TG、NH₃-TPD和H₂-TPR等表征手段对催化剂的结构和及理化特性进行了表征.结果表明,在原位生长法制备催化剂的过程中,有机官能团的存在主要影响了前驱体物种在载体表面的原位反应,从而影响了活性物种的化学性质;其次,有机官能团本身也对SCR反应具有抑制作用,但影响较小.分析发现,有机官能团的存在抑制了原位生长过程中Mn⁴⁺的生成,而将催化剂在氧气氛围下进行煅烧 处理,不但使催化剂的比表面积大幅提升,而且增加了其Mn⁴⁺比例,可显著增强催化剂的酸中心数量及氧化还原能力.     

非热等离子体强化尿素-SCR脱除NOx

针对低温条件下尿素-SCR存在的尿素分解不完全以及脱硝效率低的问题,利用介质阻挡放电产生非热等离子体,并将其与同时具有催化尿素分解和催化NO_x还原活性的MnO_x/Al_2O_3催化剂相结合,考察了非热等离子体对于低温(100℃)下尿素催化分解制氨以及NH_3-SCR和尿素-SCR脱除NO_x的强化作用。结果表明:仅有催化作用时100℃下尿素难以分解,NH_3-SCR也仅能脱除23. 0%的NO_x。在催化床层内施加较低放电功率(约10 W)的非热等离子体既可促使尿素在低温下高效分解制氨,又可显著强化NH_3-SCR对于NO的脱除,并最终在MnO_x/Al_2O_3催化剂表面实现尿素-SCR高效脱除NO。     

载体平衡离子对MnOx/ZSM-5催化NH3-SCR性能影响

采用不同平衡离子（H⁺、Na⁺和NH₄⁺）的ZSM-5改性分子筛制备MnO_x/ZSM-5催化剂,研究平衡离子对氨选择催化还原（NH₃-SCR）反应活性的影响.NH₃-SCR反应结果表明,NH₄-ZSM-5为载体时,催化剂表现出优异的低温SCR活性,而H-ZSM-5为载体的催化剂则在高温范围对NO_x具有较高的转化率.XRD、TEM、BET、Raman、H₂-TPR、XPS等表征结果显示,平衡离子可明显影响MnO_x在催化剂中的分散位置以及氧化还原性质.MZ-NH₄催化剂中活性组分MnO_x分散在载体外表面,颗粒尺寸较大,主要以Mn³⁺形式存在,对NO具有较强的氧化能力,进而促进“快速SCR”反应的进行.而H-ZSM-5为载体时,MnO_x主要被限域在载体孔道内形成限域催化剂,主要以Mn⁴⁺形式存在.活性研究和表征结果证明,活性组分分散在催化剂外表面,更有利于低温SCR反应的进行.     

Novel CeO2@TiO2 core–shell nanostructure catalyst for selective catalytic reduction of NOx with NH3

The CeO₂@TiO₂ core–shell nanostructure catalyst prepared by a two-step hydrothermal method was used for selective catalytic reduction (SCR) of NOx with NH₃ in this study. The catalyst presented the obvious core–shell structure, and the shell was amorphous TiO₂ which could protect the active center from the SO₂ erosion. The catalyst showed high activity and stability, excellent N₂ selectivity and superior SO₂ resistance and H₂O tolerance. Characterizations such as TEM, HR-TEM, XRD, BET, XPS, NH₃-TPD, and H₂-TPR were carried out. The results indicated that the catalyst had large surface area and the active sites were well dispersed on the surface. The NH₃-TPD, H₂-TPR and XPS results implied that its increased SCR activity might be due to the enhancement of NH₃ chemisorption and the increase of active oxygen species, both of which were conductive to NH₃ activation. The excellent catalytic performance suggests that it is a promising candidate for SCR catalyst.     

Structures and catalytic performances of Me/SAPO-34 (Me = Mn, Ni, Co) catalysts for low-tem perature SCR of NOx by ammonia

Me/SAPO-34 (Me = Mn, Ni, Co) series of catalysts were prepared by a wetness impregnation method and investigated for the selective catalytic reduction of nitrogen oxides with ammonia (NH₃-SCR). Among them, Mn/SAPO-34 catalyst was found as the most promising candidate based on its superior low-temperature activity. The catalysts were characterized by X-ray diffraction (XRD), transmission electron microscopy images (TEM), nuclear magnetic resonance (NMR), X-ray photoelectron spectroscopy (XPS), temperature programmed reduction and desorption (TPR and TPD), and diffuse reflectance infrared Fourier transformed spectroscopy (DRIFTS) of NH₃/NO_x adsorption. Mn/SAPO-34 is obviously different from Ni/SAPO-34 and Co/SAPO-34 in the active species state and distribution. Surface MnO_x species which play an essential role in NO oxidation and NO₂ adsorption, act as better active sites than nickel and cobalt mostly in the form of the aluminates and silicates.     

SO2对MnOx/PG催化剂低温脱硝的影响机理研究

采用等体积浸渍法制备了锰氧化物负载凹凸棒石(MnO_x/PG)低温SCR催化剂,通过SO₂暂态响应、程序升温表面反应(TPSR)等实验技术研究了烟气中SO₂对催化剂SCR脱硝活性的影响行为.采用程序升温脱附(TPD)、BET比表面及孔径分布测定、XPS等表征技术对催化剂硫中毒的机理及化学本质进行了深入分析.结果表明,低温下烟气中SO₂对MnO_x/PG催化剂的SCR脱硝活性存在显著的抑制作用,催化剂中毒主要由烟气中SO₂的催化氧化引起.一方面SO₂氧化为SO₃后与NH₃及H₂O竞争反应形成复杂的硫酸铵盐堵塞催化剂孔道,另一方面与活性组分MnO₂结合形成MnSO₄使得部分活性组分形态发生变迁.其中硫酸铵盐的形成可通过适当的热处理得以去除,而MnSO₄则不可恢复,但催化剂SCR活性却显著增加,表明MnSO₄的形成不是催化剂失活的主要因素.吸附态的硫可显著增加催化剂表面酸性,因此对SCR活性有促进作用.催化剂失活主要机理为:由气相SO₂的连续氧化并与NH₃相结合形成硫酸铵盐,并且在低温下难以分解,以致堵塞催化剂活性中心.     

Effect of MoO3 on vanadium based catalysts for the selective catalytic reduction of NOx with NH3 at low temperature

The selective catalytic reduction(SCR) activities of the MoO_3 doped V/WTi catalysts prepared by the incipient wetness impregnation method at low temperature were investigated.The results showed that the addition of MoO_3 could enhance the NO_ xconversion at low temperature and the best SCR activity was obtained when the dosage of MoO_3 reached5 wt.%. The NH3-TPD and DRIFTS experiments indicated that the addition of MoO_3 changed the type and number of acid sites on the surface of catalysts and reaction activities of acid sites were altered at the same time. The redox capacity and amount of active oxygen species got improved for V3Mo5/WTi catalyst, which could be confirmed by the H_2-TPR and transient response experiments. Water vapor inhibited the NO_xconversion at low temperature. Deposition of ammonium sulfate or bisulfate might be main reason for the loss of catalytic activity in the presence of SO_2 at low temperature. Choosing the suitable NH_3/NO ratio and elevation of reaction temperature both could weaken the influence of SO_2 on the SCR activity of the V3Mo5/WTi catalyst. Thermal treatment of the deactivated catalyst at350°C could get the low temperature activity recovered. The decrease of GHSV improved the de NO_x efficiency at low temperature and we speculated that the rational technological process and operation parameters could contribute to the application of this kind of catalysts in real industrial environment.     

Effect of Cu loading content on the catalytic performance of Cu-USY catalysts for selective catalytic reduction of NO with NH3

Series of Cu-USY zeolite catalyst with different Cu loading content were synthesized through simple impregnation method. The obtained catalysts were subjected to selective catalytic reduction of NO_x with NH₃ (NH₃-SCR) performance evaluation, structural/chemical characterizations such as X-ray diffraction (XRD), N₂ adsorption/desorption, H₂ temperature-programmed reduction (H₂-TPR), NH₃ temperature-programmed desorption (NH₃-TPD) as well as detailed in situ diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS) experiments including CO adsorption, NH₃ adsorption and NO+O₂ in situ reactions. Results show that Cu-USY with proper Cu loading (in this work 5Cu-USY with 5 wt.% Cu) could be promising candidates with highly efficient NH₃-SCR catalytic performance, relatively low byproduct formation and excellent hydrothermal stability, although its SO₂ poisoning tolerability needs alleviation. Further characterizations reveal that such catalytic advantages can be attributed to both active cu species and surface acid centers evolution modulated by Cu loading. On one hand, Cu species in the super cages of zeolites increases with higher Cu content and being more conducive for NH₃-SCR reactivity. On the other hand, higher Cu loading leads to depletion of Brønsted acid centers and simultaneous formation of abundant Lewis acid centers, which facilitates NH₄NO₃ reduction via NH₃ adsorbed on Lewis acid centers, thus improving SCR reactivity. However, Cu over-introduction leads to formation of surface highly dispersed CuO_x, causing unfavorable NH₃ oxidation and inferior N₂ selectivity.     

Promotional effect of Si-doped V2O5/TiO2 for selective catalytic reduction of NOx by NH3

TiO2 supports doped with different amounts of Si were prepared by a sol-gel method, and 1 wt% vanadia (V2O5) loaded on Si-doped TiO2 was obtained by an impregnation method. The mole ratio of Si/Ti was 0.2, NOx conversion exceeds 94% at 300℃ and GHSV of 41,324 hr-1 , which is about 20% higher than pure V2O5/TiO2 . The catalysts were characterized by XRD, BET, TEM, FT-IR, NH3-TPD, XPS, H2-TPR, Raman and in situ DRIFTS. The results of FT-IR and XPS indicated that Si was doped into the TiO2 lattice successfully and a solid solution was obtained. V2O5 active component could be dispersed well on the support with the increasing of surface area of the catalyst, which was confirmed by Raman and XRD results. Above all, the numbers of acid sites (especially the Br nsted-acid) and oxidation properties were enhanced for Si-doped V2O5/TiO2 catalysts, which improved the deNOx catalytic activity.     

Ultrasound-assistant preparation of Cu-SAPO-34 nanocatalyst for selective catalytic reduction of NO by NH3

The influence of the various preparation methods of Cu-SAPO-34 nanocatalysts on the selective catalytic reduction of NO with NH₃ under excess oxygen was studied. Cu-SAPO-34 nanocatalysts were prepared by using four techniques: conventional impregnation (IM), ultrasound-enhanced impregnation (UIM), conventional deposition precipitation (DP) using NaOH and homogeneous deposition precipitation (HDP) using urea. These catalysts were characterized in detail by various techniques such as N₂-sorption, XRD, TEM, H₂-TPR, NH₃-TPD and XPS to understand the catalyst structure, the nature and the dispersed state of the copper species, and the acid sites for NH₃ adsorption. All of the nanocatalysts showed high activities for NO removal. However, the activities were different and followed the sequence of Cu-SAPO-34 (UIM) > Cu-SAPO-34 (HDP) > Cu-SAPO-34 (IM) > Cu-SAPO-34 (DP). Based on the obtained results, it was concluded that the NO conversion on Cu-SAPO-34 nanocatalysts was mainly related to the high reducibility of the isolated Cu^2 + ions and CuO species, the number of the acid sites and the dispersion of CuO species on SAPO-34.     

Effects of WOx modification on the activity, adsorption and redox properties of CeO2 catalyst for NOx reduction with ammonia

A series of WO₃/CeO₂ (WOx/CeO₂) catalysts were synthesized by wet impregnation of ammonium metatungstate on a CeO₂ support. The resulting solid acid catalysts were characterized by X-ray diffraction (XRD), UV-Vis spectroscopy (UV-Vis), Raman spectroscopy (Raman), in-situ Fourier transform infrared spectroscopy (in-situ FT-IR) of ammonia adsorption, NH₃-TPD, H₂ temperature-programmed reduction (H₂-TPR), NH₃/NO oxidation and activity measurements for NOx reduction by NH₃ (NH₃-SCR). The results show that polytungstate (WOx) species are the main species of tungsten oxide on the surface of ceria. The addition of tungsten oxide enhances the Brönsted acidity of ceria catalysts remarkably and decreases the amount of surface oxygen on ceria, with strong interaction between CeO₂ and WOx. As a result, the N₂ selectivity of NH₃ oxidation and NH₃-SCR at high temperatures (> 300℃) is enhanced. Therefore, a wide working temperature window in which NOx conversion exceeds 80% (NOx conversion > 80%) from 200 to 450℃, is achieved over 10 wt.% WOx/CeO₂ catalyst. A tentative model of the NH₃-SCR reaction route on WOx/CeO₂ catalysts is presented.     

Effects of synthesis methods on catalytic activities of CoOx–TiO2 for low-temperature NH3-SCR of NO

A series of cobalt doped TiO_2(Co-TiO_2) and Co Oxloaded TiO_2(Co/TiO_2) catalysts prepared by sol–gel and impregnation methods respectively were investigated on selective catalytic reduction with NH_3(NH_3-SCR) of NO. It was found that Co-TiO_2 catalyst showed more preferable catalytic activity at low temperature range. From characterization results of XRD,TEM, Raman and FT-IR, Co species were proved to be doped into TiO_2 lattice by replaced Ti atoms. After being characterized and analyzed by NH_3-TPD, PL, XPS, EPR and DRIFTS, it was found that the better NH_3-SCR activities of Co-TiO_2 catalysts, compared with Co/TiO_2 catalyst, were ascribed to the formation of more oxygen vacancies which further promoted the production of more superoxide ions(O-2). The superoxide ions were crucial for the formation of low temperature SCR reaction intermediates(NO-3) by reacting with adsorbed NO molecule. Therefore, these aspects were responsible for the higher low temperature NH_3-SCR activity of Co-TiO_2 catalysts.     

Highly catalytic activity of Mn/SBA-15 catalysts for toluene combustion improved by adjusting the morphology of supports

Rod-like, hexagonal and fiber-like SBA-15 mesoporous silicas were synthesized to support MnO_x for toluene oxidation. This study showed that the morphology of the supports greatly influenced the catalytic activity in toluene oxidation. MnO_x supported on rod-like SBA-15(R-SBA-15) displayed the best catalytic activity and the conversion at 230°C reached more than 90%, which was higher than the other two catalysts. MnO_x species consisted of coexisting MnO_2 and Mn_2O_3 on the three kinds of SBA-15 samples. Large amounts of Mn_2O_3 species were formed on the surface and high oxygen mobility was obtained on MnO_x supported on R-SBA-15, according to the H_2 temperature programmed reduction(H_2-TPR)and X-ray photoelectron spectroscopy(XPS) results. The Mn/R-SBA-15 catalyst with greater amounts of Mn_2O_3 species possessed a large amount of surface lattice oxygen, which accelerated the catalytic reaction rate. Therefore, the surface lattice oxygen and high oxygen mobility were critical factors on the catalytic activity of the Mn/R-SBA-15 catalyst.