我国废铅酸蓄电池污染防治技术及政策探讨

废铅酸蓄电池回收环节产生的废渣、铅酸污泥等属于危险废物,必须按照危险废物进行管理;而废铅酸蓄电池铅回收过程也会产生二次污染,其生产过程和管理不当会产生严重的环境污染。本文在分析我国再生铅生产工艺技术现状、废铅酸蓄电池资源再生过程污染源的基础上,对废铅酸蓄电池资源再生过程污染源治理和污染预防措施以及目前废铅酸蓄电池铅回收相关政策和管理要求进行了较为系统的分析和总结。     

南方某市城区电池使用、回收现状分析及对策初探

电池的使用现状和污染问题日益在我国得到重视。本文以南方某市城区为例,对其电池生产、销售、使用、回收和处置各环节进行了详细的调查和研究,分析存在的主要问题,较为精确的预测了废电池产生数量及其与人口数量的关系,将国外发达国家的经验技术与我国国情相结合,提出了政府、民间组织和生产商三方合作的废电池回收模式,并针对生产、处置等环节提出了相应的污染防治建议。     

Substance flow analysis of cadmium in Korea

Substance flow analysis (SFA) of cadmium in Korea was carried out to analyze and predict cadmium flows, stocks, and future flows using both static and dynamic models. Cadmium is widely used in industry due to its strong corrosion and chemical resistance at high temperature, excellent electrical conduction, and low melting-point. Cadmium is produced as a by-product from the production processes for zinc and lead ingots. It is used for Ni–Cd batteries, polyvinylchloride (PVC) stabilizers, alloy products, pigments, and others.This examines the current cadmium flows and stocks using static SFA, and aims in predicting the future cadmium flows and stocks in Korea using dynamic SFA. From the static model, 2820 tonnes of cadmium ingots were produced, 0.04 tonnes imported and 2740 tons exported in Korea in 2009. In addition, 81 tonnes of cadmium were used in the manufacture of cadmium products: 80 tonnes for cadmium alloy products and 1 tonne for others. Finally, 175 tonnes of cadmium were imported into Korea for Ni–Cd batteries, 140 tonnes for PVC stabilizers, and 55 tonnes for pigments. Cadmium was used in various industries such as construction (221 tonnes), electrics and electronics (130 tonnes – including cadmium in imported products), transportation (30 tonnes) and others (30 tonnes). In 2009, 430 tonnes of industrial cadmium were discharged, with 10 tonnes being recycled and 420 tonnes discarded.From the dynamic model, cadmium stocks in Korea were estimated to be about 5120 tonnes in 2009. The industrial consumption in 2030 will be reduced to only 110 tonnes, only 27% of the current consumption of 410 tonnes in 2009, due to DIRECTIVE 2002/95/EC OF THE EUROPEAN PARLIAMENT of 27 January 2003 on the restriction of the use of certain hazardous substances in electrical and electronic equipment (RoHS). One possible solution to the Cd oversupply problem is use in cadmium telluride photovoltaic (CdTe PV) systems which have low life cycle Cd emissions (0.02 g Cd/GWh) and high end-of-life semiconductor recycling yields (95%).     

A comparison of on-site nutrient and energy recycling technologies in algal oil production

Research on biofuel production pathways from algae continues because among other potential advantages they avoid key consequential effects of terrestrial oil crops, such as competition for cropland. However, the economics, energetic balance, and climate change emissions from algal biofuels pathways do not always show great potential, due in part to high fertilizer demand. Nutrient recycling from algal biomass residue is likely to be essential for reducing the environmental impacts and cost associated with algae-derived fuels. After a review of available technologies, anaerobic digestion (AD) and hydrothermal liquefaction (HTL) were selected and compared on their nutrient recycling and energy recovery potential for lipid-extracted algal biomass using the microalgae strain Scenedesmus dimorphus. For 1 kg (dry weight) of algae cultivated in an open raceway pond, 40.7 g N and 3.8 g P can be recycled through AD, while 26.0 g N and 6.8 g P can be recycled through HTL. In terms of energy production, 2.49 MJ heat and 2.61 MJ electricity are generated from AD biogas combustion to meet production system demands, while 3.30 MJ heat and 0.95 MJ electricity from HTL products are generated and used within the production system.Assuming recycled nutrient products from AD or HTL technologies displace demand for synthetic fertilizers, and energy products displace natural gas and electricity, the life cycle greenhouse gas reduction achieved by adding AD to the simulated algal oil production system is between 622 and 808 g carbon dioxide equivalent (CO₂e)/kg biomass depending on substitution assumptions, while the life cycle GHG reduction achieved by HTL is between 513 and 535 g CO₂e/kg biomass depending on substitution assumptions. Based on the effectiveness of nutrient recycling and energy recovery, as well as technology maturity, AD appears to perform better than HTL as a nutrient and energy recycling technology in algae oil production systems.     

Artificial aggregate made from waste stone sludge and waste silt

In this research, waste stone sludge obtained from slab stone processing and waste silt from aggregate washing plants were recycled to manufacture artificial aggregate. Fine-powdered stone sludge was mixed with waste silt of larger particle size; vibratory compaction was applied for good water permeability, resulting in a smaller amount of solidifying agent being used. For the densified packing used in this study, the mix proportion of waste stone sludge to waste silt was 35:50, which produced artificial aggregate of more compact structure with water absorption rate below 0.1%. In addition, applying vibratory compaction of 33.3 Hz to the artificial aggregate and curing for 28 days doubled the compressive strength to above 29.4 MPa. Hence, recycling of waste stone sludge and waste silt for the production of artificial aggregate not only offers a feasible substitute for sand and stone, but also an ecological alternative to waste management of sludge and silt.     

Recycling of spent lead/acid batteries: the case of Greece

In this study, the application of modern recycling technologies in accordance with the European and Greek legislation, aiming at the recovery of lead, polypropylene and sulfuric acid from spent lead (Pb)/acid batteries, is presented. The present state of their disposal and exploitation is also depicted. The international situation is reviewed, the general trends are marked and the main technologies related to lead/acid battery treatment are reported. General recommendations are given regarding the collection of spent batteries and the installation of a recycling plant in Greece. A sensitivity analysis is carried out in order to define the most significant parameters affecting the viability of a recycling scheme. The present study proves that a possible installation of a Pb/acid batteries recycling process unit, treating 17 000 t/year (estimated total quantity) and situated in the industrial area of the greater Athens region, seems to be economically profitable. The already existing operation of small-scale battery recycling plants, common in small countries, should be discouraged as they demonstrate a rather not environmentally acceptable recycling operation.     

Paper and biomass for energy?: The impact of paper recycling on energy and CO2 emissions

The pulp and paper industry is placed in a unique position as biomass used as feedstock is now in increasingly high demand from the energy sector. Increased demand for biomass increases pressure on the availability of this resource, which might strengthen the need for recycling of paper. In this study, we calculate the energy use and carbon dioxide emissions for paper production from three pulp types. Increased recycling enables an increase in biomass availability and reduces life-cycle energy use and carbon dioxide emissions. Recovered paper as feedstock leads to lowest energy use (22 GJ/t) and CO₂ emissions (−1100 kg CO₂/t) when biomass not used for paper production is assumed to be converted into bio-energy. Large differences exist between paper grades in e.g. electricity and heat use during production, fibre furnish, filler content and recyclability. We found large variation in energy use over the life-cycle of different grades. However, in all paper grades, life-cycle energy use decreases with increased recycling rates and increased use of recovered fibres. The average life-cycle energy use of the paper mix produced in The Netherlands, where the recycling rate is approximately 75%, is about 14 GJ/t. This equals CO₂ savings of about 1 t CO₂/t paper if no recycled fibres would be used.     

In-depth analysis of aluminum flows in Austria as a basis to increase resource efficiency

Based on the method of material flow analysis (MFA), a static model of Austrian aluminum (Al) flows in 2010 was developed. Extensive data research on Al production, consumption, trade and waste management was conducted and resulted in a detailed model of national Al resources. Data uncertainty was considered in the model based on the application of a rigorous concept for data quality assessment. The model results indicated that the growth of the Austrian “in-use” Al stock amounts to 11 ± 3.1 kg yr⁻¹ cap⁻¹. The total “in-use” Al stock was determined using a bottom-up approach, which produced an estimate of 260 kg Al cap⁻¹. Approximately 7 ± 1 kg of Al yr⁻¹ cap⁻¹ of old scrap was generated in 2010, of which 20% was not recovered because of losses in waste management processes. Quantitatively, approximately 40% of the total scrap input to secondary Al production originated from net imports, highlighting the import dependency of Austrian Al refiners and remelters. Uncertainties in the calculation of recycling indicators for the Austrian Al system with high shares of foreign scrap trade were exemplarily illustrated for the old scrap ratio (OSR) in secondary Al production, resulting in a possible range of OSRs between 0 and 66%. Overall, the detailed MFA in this study provides a basis to identify resource potentials as well as resource losses in the national Al system, and it will serve as a starting point for a dynamic Al model to be developed in the future.     

Farmland damage and its impact on the overlapped areas of cropland and coal resources in the eastern plains of China

The subsidence caused by coal mining in areas where cropland and coal resources overlap in the eastern plains of China with high ground water levels has caused large amounts of water to collect in cropland, significant damage to cropland, and a sharp contradiction between people and land distribution within this region. Systematic analysis and calculation were conducted on these areas by using GIS spatial overlay analysis technology, subsidence and occupied cropland estimation models, and crop yield reduction prediction model to reveal the overlapped characteristics and extent of farmland damage, as well as to evaluate the effects of farmland damage to grain yield, farmland landscape, agricultural population, and dynamical equilibrium of the total cultivated land. Results showed that the overlapped areas of cropland and coal resources on the eastern plains of China occupied an area covering 1.33 × 10⁵ km², which accounted for 31.93% of the total cropland area. In 2020, the accumulative total area of destroyed cropland reached 3.83 × 10³ km², thus reducing grain yield by 9.63 × 10⁸ kg, and increasing the number of landless farmers to 1.91 × 10⁶. Furthermore, the quality and production capacity of cultivated land decreased, farmland landscape patterns changed, land patterns and structures were adjusted, the dynamical equilibrium of the total cultivated land was difficult to guarantee, and social instability increased in coal mining subsidence areas. These findings provided a scientific basis for relevant government departments to enact countermeasures for the coordinative production of coal and grain.     

Recycling of gneiss rock waste in the manufacture of vitrified floor tiles

The present study focuses on the recycling of gneiss rock waste generated by the ornamental rock industry for manufacturing vitrified floor tile products. The gneiss rock waste came from a rock-cutting plant located in Santo Antônio de Pádua-RJ, Brazil. Initially the waste sample was characterized for chemical composition, X-ray diffraction, particle size, morphology, and pollution potential. Floor tiles containing up to 47.5 wt.% waste were prepared. The tiles were tested to determine their physical-mechanical properties (linear shrinkage, water absorption, apparent density, and flexural strength). Microstructural evolution was carried out by scanning electron microscopy. The results indicate that the gneiss rock waste could be used for vitrified floor tile production, resulting in a new possibility for recycling this waste and conserving natural resources.     

Design and implementation study of a Permanent Selective Collection Program (PSCP) on a University campus in Brazil

The selective collection and recycling of municipal solid waste are presented as stages of an integrated program of solid waste management to minimize the environmental impact of the treatment and final disposal of solid waste. Therefore, this program aims to save natural resources, such as energy and raw materials, in the manufacture of new products and to conserve areas for sites, such as to minimize the use of existing landfill sites, and to minimize the need for new waste treatment sites. A university is composed of educational professionals aware of their societal responsibilities, and, therefore, they play a fundamental role in the management of the university's solid waste. This study presents the design and implementation of a Permanent Selective Collection Program (PSCP) at the Federal University of Itajubá (Universidade Federal de Itajubá, UNIFEI), Itajubá-MG, Brazil. The material requirements for initiating the PSCP have been identified, and an action plan for continuous program improvement, which is initially based on the collection of performance indicator data for the PSCP campus, has been developed. Finally, the data from the PSCP performance indicators and software from the United States Environmental Protection Agency, the Landfill Gas Generation Model (LandGEM) and the Waste Reduction Model (WARM), were used to evaluate the impact of implementing PSCP in terms of energy and the generation of greenhouse gases (GHG). The results were promising, showing that there has been an improvement, since the inception of PSCP in 2006, in separating materials for selective collection, even though paper (41.00 wt%), plastic (6.00 wt%) and organic matter (26.00 wt%) are still highly generated wastes. The WARM simulations for a scenario in which 90% of the waste is sent for recycling resulted in an economy of −7 tCO₂ or −74.91 GJ (on an energy basis). The LandGEM (USEPA) simulations estimated 1424.60 kWh of energy in the peak production year.     

The contemporary European silver cycle

This paper examines the 1-year anthropogenic stocks and flows of silver as it progresses from extraction to final disposal on the European continent. The primary flows of silver include production, fabrication and manufacturing, use, and waste management. A substance flow analysis (SFA) was used to trace the flows and inventory data, and mass balance equations were used to determine the quantity of flows. The results reveal that Europe has a low level of silver mine production (1580 Mg Ag/year) and instead relies on silver imports and the recycling of scrap in production and fabrication. In the year 1997, Europe imported 1160 Mg Ag of ore concentrate and 2010 Mg Ag of refined silver, and recycled 2750 Mg Ag of new and old scrap. There is a net addition of 3320 Mg Ag/year into silver reservoirs at the use stage. This is the result of a greater amount of silver entering the system from manufacturing than is leaving the system into waste management. The waste flow with the highest content of silver is municipal solid waste, which contains 1180 Mg Ag/year. In total, 62% of all discarded silver is recycled and 38% is sent to landfills. The results of this study and other element and material flow analyses can help guide resource managers, environmental policy makers, and environmental scientists in their efforts to increase material recovery and recycling, address resource sustainability, and ameliorate environmental problems.     

Management and recycling of waste glass in concrete products: Current situations in Hong Kong

Disposal of more than 300 tonnes waste glass daily derived from post-consumer beverage bottles is one of the major environmental challenges for Hong Kong, and this challenge continues to escalate as limited recycling channels can be identified and the capacity of valuable landfill space is going to be saturated at an alarming rate. For this reason, in the past ten years, a major research effort has been carried out at The Hong Kong Polytechnic University to find practical ways to recycle waste glass for the production of different concrete products such as concrete blocks, self-compacting concrete and architectural mortar. Some of these specialty glass-concrete products have been successfully commercialized and are gaining wider acceptance. This paper gives an overview of the current management and recycling situation of waste glass and the experience of using recycled waste glass in concrete products in Hong Kong.     

Implications for the carrying capacity of lithium reserve in China

China is a major supplier of rechargeable lithium batteries for the world's consumer electronics (CE) and electric vehicles (EV). Consequently, China's domestic lithium resources are being rapidly depleted, and the development of the CE and EV industries will be vulnerable to the carrying capacity of China's lithium reserves. Here we find that lithium demand in China will increase significantly due to the continuing growth of demand for CE and the briskly emerging market for EV, resulting in a short carrying duration of lithium, even with full recycling of end-of-life lithium products. With these applications increasing at an annual rate of 7%, the carrying duration of lithium reserves will oblige the end-of-life products recycling with a 90% rate. To sustain the lithium industry, one approach would be to develop the collection system and recycling technology of lithium-containing waste for closed-loop lithium recycling, and other future endeavors should include developing the low-lithium battery and optimizing lithium industrial structure.     

Municipal solid waste management in China: Status,problems and challenges

This paper presents an examination of MSW generation and composition in China, providing an overview of the current state of MSW management, an analysis of existing problems in MSW collection, separation, recycling and disposal, and some suggestions for improving MSW systems in the future. In China, along with urbanization, population growth and industrialization, the quantity of municipal solid waste (MSW) generation has been increasing rapidly. The total MSW amount increased from 31.3 million tonnes in 1980 to 212 million tonnes in 2006, and the waste generation rate increased from 0.50 kg/capita/day in 1980 to 0.98 kg/capita/year in 2006. Currently, waste composition in China is dominated by a high organic and moisture content, since the concentration of kitchen waste in urban solid waste makes up the highest proportion (at approximately 60%) of the waste stream. The total amount of MSW collected and transported was 148 million tonnes in 2006, of which 91.4% was landfilled, 6.4% was incinerated and 2.2% was composted. The overall MSW treatment rate in China was approximately 62% in 2007. In 2007, there were 460 facilities, including 366 landfill sites, 17 composing plants, and 66 incineration plants. This paper also considers the challenges faced and opportunities for MSW management in China, and a number of recommendations are made aimed at improving the MSW management system.     

Life cycle assessment for reuse/recycling of donated waste textiles compared to use of virgin material: An UK energy saving perspective

In the UK, between 4 and 5% of the municipal solid waste stream is composed of clothes/textiles. Approximately 25% of this is recycled by companies such as the Salvation Army Trading Company Limited (SATCOL) who provide a collection and distribution infrastructure for ‘donated’ clothing and shoes. Textiles can be reused or undergo a processing stage and enter a recycling stream. Research was conducted in order to quantify the energy used by a reuse/recycling operation and whether this resulted in a net energy benefit. The energy footprint was quantified using a streamlined life cycle assessment (LCA), an LCA restricted in scope in order to target specific aspects of the footprint, in this case energy consumption. Taking into account extraction of resources, manufacture of materials, electricity generation, clothing collection, processing and distribution and final disposal of wastes it was demonstrated that for every kilogram of virgin cotton displaced by second hand clothing approximately 65 kWh is saved, and for every kilogram of polyester around 90 kWh is saved. Therefore, the reuse and recycling of the donated clothing results in a reduction in the environmental burden compared to purchasing new clothing made from virgin materials.     

Mechanical recycling of EOL concrete into high-grade aggregates

Recycling End of Life (EOL) concrete into high-grade aggregate for new concrete is a challenging prospect for the building sector because of the competing constraints of low recycling process cost and high aggregate product quality. A further complicating factor is that, from the perspective of the environment, there is a strong societal drive to reduce bulk transport of building materials in urban environments, and to apply more in situ recycling technologies for Construction & Demolition Waste. The European C2CA project investigates a combination of smart demolition, grinding of the crushed concrete in an autogenous mill to increase the liberation of cement mortar from the surface of aggregates and a novel dry classification technology called ADR to remove the fines. The feasibility of this recycling process was examined in a demonstration project involving 20,000 tons of EOL concrete from two office towers in Groningen, the Netherlands. Results show that the +4 mm recycled aggregate compares favorably with natural aggregate in terms of workability and the compressive strength of the new concrete, showing 30% higher strength after 7 days.     

Life cycle inventory of recycling portable nickel–cadmium batteries

In this study, the environmental impact of recycling portable nickel–cadmium (NiCd) batteries in Sweden is evaluated. A life cycle assessment approach was used to identify life cycle activities with significant impact, the influence of different recycling rates and different time boundaries for emissions of landfilled metals. Excluding the user phase of the battery, 65% of the primary energy is used in the manufacture of batteries while 32% is used in the production of raw materials. Metal emissions from batteries to water originate (96–98%) from landfilling and incineration. The transportation distance for the collection of batteries has no significant influence on energy use and emissions. Batteries manufactured with recycled nickel and cadmium instead of virgin metals have 16% lower primary energy use. Recycled cadmium and nickel metal require 46 and 75% less primary energy, respectively, compared with extraction and refining of virgin metal. Considering an infinite time perspective, the potential metal emissions are 300–400 times greater than during the initial 100 years. From an environmental perspective, the optimum recycling rate for NiCd batteries tends to be close to 100%. It may be difficult to introduce effective incitements to increase the battery collection rate. Cadmium should be used in products that are likely to be collected at the end of their life, otherwise collection and subsequent safe storage in concentrated form seems to offer the best solution to avoid dissipative losses.     

Incidence of the level of deconstruction on material reuse,recycling and recovery from end-of life vehicles: an industrial-scale experimental study

The European Union has set ambitious objectives for the recovery rates of end-of life vehicles (ELVs). The directive 2000/53/CE (DIR, 2000) states that by 1st January 2015 at least 95% of the mass of an ELV must be reused and recovered, of which a maximum of 10% should be in the form of energy.In order to identify the key factors for improving the rate of material reuse, recycling and recovery of ELVs, ACYCLEA (PRAXY group) launched the “OPTIVAL VHU (ELV)” research program in collaboration with INSA Lyon in 2009. Three experimental campaigns were conducted on the industrial site of ACYCLEA to compare different scenarios of deconstruction. The campaigns were done on samples of 90 ELVs. The average mass (M_ELV) and age were estimated at 989 kg/ELV and 14 years, respectively. This article presents the results concerning the material balances of the successive operations. The contribution of each stage of the treatment (namely (i) depollution, (ii) deconstruction, and (iii) shredding and sorting operations) to the rate of recycling, reuse and recovery was calculated.Results showed firstly that the contribution of the operations of depollution was low (3.6 ± 0.1% of the mass of vehicles). The contribution of the operations of deconstruction was higher and increased logically with the degree of deconstruction. It ranged from 5% of M_ELV for the minimal level of deconstruction (campaign 1) to almost 10% with the highest level of deconstruction (campaign 3). The specific contribution of the operations of deconstruction to the rate of metal recycling was found to be quite low however, in the range of 2.6–2.8% of M_ELV, Shredding and post-shredding sorting operations enabled the recovery of the largest amounts of recyclable materials but no significant differences were observed between the overall recovery rates in the three campaigns (results ranged from 67 to 70% of M_ELV). Differences were observed however, for specific fractions such as the automotive shredder residues whose recovery rate was 16.3 ± 0.7%, 13.0 ± 0.5%, and 12.8 ± 0.2% for campaigns 1, 2 and 3, respectively. A larger production of non-ferromagnetic fraction was also observed in campaign 3, probably due to the extraction of the textiles during the dismantling operations which improved the efficiency of post-shredding sorting operations.The highest overall rate of reuse, recycling and energy recovery obtained in this study with the most rigorous approach was 81.5 ± 0.6% of the average mass of the ELV even with the highest level of deconstruction. It therefore appears that the European regulatory target of 95% would be difficult to achieve in 2015, except with a much greater optimization of the sorting technologies and the development of recycling processes.     

Technological improvements in automotive battery recycling

Recycling of automotive batteries for the recovery of secondary lead is extremely important in Brazil, for the country does not possess large reserves of this metal. Lead is one of the most widely used metals in the world, but it is highly toxic, posing risks for humans and for the environment if not utilized or treated adequately. Industrial waste containing lead in Brazil are classified by the Brazilian Residue Code (NBR—10004:2004) as hazardous. The lead recycling process employed by the recycling industry in Brazil is the pyrometallurgical process in a rotary furnace. This process consists of four stages: (1) grinding of the battery to separate plastic, electrolyte and lead plates; (2) lead reduction in a rotary furnace; (3) separation of metallic lead from slag; and (4) refining of recycled lead. The purpose of this work is to propose process improvements aimed primarily at increasing production output by reducing the loss of lead in slag and particulates, thereby providing a healthier work environment in line with Brazilian environmental and labor laws.