Flavour Industry Wastewater Management Case Study

Summary This study is carried out to propose an appropriate treatment technology for wastewater discharged from a flavor production factory. Industrial wastewater discharged from this factory ranges between 50–70 m³/d with an average value of 60 m³/d. The major source of pollution in this factory is due to cleaning of the vessels therefore the treatment has been carried out on the end-of pipe wastewater. The wastewater is characterized by high values of COD, BOD, TSS and Oil and grease 4646, 2298, 1790 and 626 mg/l respectively. Primary sedimentation of the wastewater for four hours reduced the COD, BOD, TSS and Oil and grease by 43, 47, 80 and 74%, respectively. For the treatment of the produced wastewater, the biological treatment process such as activated sludge, rotating biological contactor (RBC), up-flow anaerobic sludge bed reactor (UASB) have been selected. The results from each treatment process proved to be efficient for the treatment of such wastewater. The treated wastewater characteristics are in compliance with the Egyptian law which regulates the discharge of industrial wastewater to the sewerage system. The RBC was selected and installed by the factory as it has the advantage of low operating and maintenance costs. The factory RBC performance was monitored; characteristics of the treated effluent in terms of oil and grease, COD, BOD and TSS were 27, 362, 139 and 95 mg/l, respectively.     

Performance assessment of a wastewater treatment plant producing effluent for irrigation in Egypt

A conventional activated sludge treatment facility was the subject of this study. The assessment was directed at determining the characteristics of the raw wastewater, the quality of the treated effluent and the efficiency of the various treatment units. Furthermore, the water quality along the effluent irrigation canal was monitored. The assessment of the quality of the treated effluent for irrigation is based on the guidelines established by the World Health Organization and the Egyptian decree 9/89 for the use of wastewater in agriculture. The results of the study indicated that the concentration of the raw wastewater was considered moderate. The mean values of the COD (Chemical Oxygen Demand), BOD (Biological Oxygen Demand) and total suspended solids (TSS) were around 250, 102 and 142 mg l–1, respectively. This was attributed to the high quantities of wastewater from industrial sources. The overall efficiency of the treatment facility was good. The mean residual COD, BOD and TSS were 25, 8 and 21 mg l–1 and the corresponding percentage removal values were 90, 92 and 85%, respectively. The maximum percentage removal of oil and grease was 84% with a mean residual concentration of 24 mg l–1. The total viable count (22°C and 37°C), faecal coliform and aecal streptococci were reduced by 99.9% compared to only 99.5% for Salmonella. Bacteriological examination of the dried sludge indicated a reduction of nine logs of faecal coliform and faecal streptococci, as compared to thickened sludge. Analysis of the Ni, Cu, Pb and Cr in the dried sludge indicated that their concentrations are within the permissible limits. Zinc exceeded the consent standards by 50%. The results of the analyses of samples collected at the beginning of the irrigation canal indicated insignificant changes from the characteristics of the final effluent. Samples collected at a distance of 2km along the irrigation canal showed mean reductions in the COD and BOD of 28.6 and 47%, respectively, which could be attributed to sedimentation and/or a self-purification effect. An increase in the total nitrogen, total phosphorus and total viable count was also recorded, which could be due to seepage from the agricultural land. From the data available it is evident that the treated wastewater could be used for restricted irrigation. The design and implementation of a monitoring programme is recommended.     

Three Egyptian industrial wastewater management programmes

A pre-treatment programme for wastewater from factories, representing three main industrial sectors in Egypt, has been developed. The first case study was a factory producing potato-chips. Wastewater discharged from this factory was characterized by high values of BOD, SS and oil and grease (6000 mgO₂ l^–1, 6577 mg l^–1 and 119 mg l^–1 respectively). Chemical treatment using lime and lime aided by polyelectrolyte achieved good results. Residual values of BOD and SS after treatment were 97 mg l^–1 and 49 mg l^–1, respectively. Oil and grease concentrations were reduced by 91 percent. Treatment via activated sludge at a detention time of 4 hrs produced good quality effluent. The second case study was an automobile company, representing the metal finishing industry. Analyses of wastewater samples from the degreasing, phosphating and painting departments, as well as the end-of-pipe effluent were conducted. The end-of-pipe effluent contained high concentrations of oil and grease (366 mg l^–1), phosphorous (111 mg l^–1) and zinc (81 mg l^–1). Chemical treatment of end-of-pipe wastewater using ferric chloride aided by lime, produced high quality effluent. The third sector was the chemical industry. For this purpose a paint factory was selected. Characteristics of raw wastewater varied widely according to the production rate. Average values of COD and BOD were 1950 mg l^–1 and 683 mg l^–1. Oil and grease ranged from 63 to 1624 mg l^–1. Chemical treatment using ferric chloride in combination with lime at the optimum operating conditions achieved good results. Residual values after treatment of COD, BOD and oil and grease reached 120, 36 and 8.6 mg l^–1, respectively. An engineering design for each case study has been prepared.     

Performance and modeling studies of rotating biological contactor for treatment of vegetable oil wastewater

This study focuses on a lab-scale rotating biological contactor (RBC) treating vegetable oil wastewater with high BOD and COD. The fabricated RBC was checked for efficiency in degrading polluted wastewater under different operating conditions. The maximum removal efficiencies for BOD and COD were 95.75% and 89%, respectively. This high removal percentage was obtained with 30% submergence of 10 discs rotating at 8 rpm. For the first time, bio-kinetic models were applied to the experimental results for vegetable oil wastewater. The best fit was obtained with the modified Stover-Kincannon and Grau model. The saturation constant (K_s) values were 1.872 and 3.024 g/L/d for BOD and COD, respectively, for the modified Stover-Kincannon and Grau model. For the Grau second-order model, the saturation constant was 1.416 and 3.744 g/L/d for BOD and COD, respectively. The predicted effluent BOD and COD values of the modified Stover–Kincannon model fitted almost exactly with the experimental values. This clearly predicts that this model can be best used to predict effluent BOD and COD concentration in a Rotating Biological contactor treating vegetable oil wastewater. The kinetic parameters determined in this study can be used to improve the design and operation of continuous mode RBC systems.     

Investigating the quantitative and qualitative status of effluent in the wastewater treatment plant in Iran Central Iron Ore

The aim of present study was to investigate the quality of the produced effluent from different units of the Iran Central Iron Ore in Bafq city and comparison of effluent with the standards. This study presents the physicochemical and biological parameters data of effluent of three Sequencing batch reactors (SBR) with a capacity of 160 m³?d^?1. Most common parameters include pH, total suspended solids (TSS), total nitrogen (TN), total phosphorus (TP), biochemical oxygen demand (BOD₅), chemical oxygen demand (COD), heavy metals, and total coliforms and fecal coliforms as biological indicators. Then, for each SBR system, the average of each parameter was determined, and results were compared with the standard recommended by the Iranian Environmental Protection Agency. Based on the results, some of the parameters, including BOD₅, COD, and TSS in the wastewater treatment plant (WWTP) effluent, are higher than the permitted amount for discharge to the surface water. Considering the BOD₅, COD, and TSS concentration in WWTPs, the treated wastewater is only suitable for agricultural and irrigation use. Therefore, wastewater produced by Iran Central Iron Ore Co. will need additional treatment to achieve standard quality of water before discharge in surface water and adsorbent well.     

Chemical industry wastewater treatment

Treatment of chemical industrial wastewater from building and construction chemicals factory and plastic shoes manufacturing factory was investigated. The two factories discharge their wastewater into the public sewerage network. The results showed the wastewater discharged from the building and construction chemicals factory was highly contaminated with organic compounds. The average values of chemical oxygen demand (COD) and biochemical oxygen demand (BOD) were 2912 and 150 mgO₂/l. Phenol concentration up to 0.3 mg/l was detected. Chemical treatment using lime aided with ferric chloride proved to be effective and produced an effluent characteristics in compliance with Egyptian permissible limits. With respect to the other factory, industrial wastewater was mixed with domestic wastewater in order to lower the organic load. The COD, BOD values after mixing reached 5239 and 2615 mgO₂/l. The average concentration of phenol was 0.5 mg/l. Biological treatment using activated sludge or rotating biological contactor (RBC) proved to be an effective treatment system in terms of producing an effluent characteristic within the permissible limits set by the law. Therefore, the characteristics of chemical industrial wastewater determine which treatment system to utilize. Based on laboratory results engineering design of each treatment system was developed and cost estimate prepared.     

Assessment of AWT systems in the metro Atlanta area

A study was conducted to evaluate the performance of six advanced wastewater treatment facilities using biological nutrient removal processes as the primary mechanism for removing carbon, nitrogen, and phosphorus from domestic wastewater. One year of operating data was obtained from monthly operating reports provided by the Georgia Environmental Protection Division (EPD) in Atlanta. Additional information about facility operations and the types of chemicals used was gathered through review of EPD files and interviews with plant personnel. Data evaluated were: influent and effluent five-day Biochemical Oxygen Demand (BOD(5)); influent and effluent total suspended solids (TSS); influent Total Kjeldahl Nitrogen and effluent Total Nitrogen; and influent and effluent Total Phosphorus (TP). Although varying from plant to plant, effluent requirements for BOD(5), TSS, ammonia, and TP were met. Chemicals utilized, design capacity, and monthly effluent concentrations are presented in this study.     

Regeneration of industrial district wastewater using a combination of Fenton process and ion exchange—A case study

Regeneration studies of wastewater effluent from an organized industrial district (OID) for possible reuse in textile industry as process water was investigated. Advanced treatment methods including Fenton process, polyaluminium chloride (PAC) coagulation and ion exchange were applied on OID effluent. In Fenton process removal efficiencies for suspended solids (SS), chemical oxygen demand (COD), SAC₄₃₆ (spectral absorption coefficient), SAC₅₂₅ and SAC₆₂₀ were determined 61%, 36%, 35%, 49% and 67%, respectively. After Fenton process, wastewater samples were coagulated with PAC. Optimum removal efficiencies for SS, COD, Fe ion, SAC₄₃₆, SAC₅₂₅ and SAC₆₂₀ were determined 83%, 18%, 93%, 32%, 36% and 58%, respectively. Ion exchange experiments were conducted on chemically coagulated wastewater samples to improve the quality of wastewater. Optimum dosage of resins was determined. The experiments revealed that 1:1 resin ratio (20 mL H-type resin:20 mL OH-type resin) gave the best removal rates for the parameters considered in this study. Study results indicated that quality of the wastewater was suitable for the process water characteristics of textile industry and unit wastewater treatment cost was determined as 2.54 €/m³.     

单户型家庭生活污水盆景式处理研究

单户型家庭生活污水盆景式处理是以人工湿地为基础的分散式废水处理方法。通过接近1年的试验对其净水效果进行研究,结果表明,它对化学需氧量（CODCr）、生物需氧量（BOD5）、氨氮（NH3-N）、总磷（TP）、总固体悬浮物（TSS）的去除率可分别达到92.72%、96.28%、79.06%、85.11%、95.83%。出水水质分别达到33.8mg/L、19.2mg/L、0.8 mg/L、0.7 mg/L、8 mg/L,基本符合国家一级排放标准,部分指标如BOD5、NH3-N等甚至可以达到或优于城市生活杂用水水质标准。同时它也可以作为室内盆景用水,起到美化环境净化空气的作用。     

Remediation of biodiesel wastewater by chemical- and electro-coagulation: a comparative study

The remediation of biodiesel wastewater was carried out using chemical and electrochemical techniques. Initially the fatty acid methyl esters (FAME or biodiesel) and free fatty acids (FFA) were chemically removed from the wastewater using three types of mineral acids, H(2)SO(4), HNO(3) and HCl, at different pH values within the range of 1.0-8.0. Optimally, approximately 24.3 ml/l of FAME/FFA were removed from the wastewater when using H(2)SO(4) to set a final pH of 2.5 for 7 min. All pollutant levels were markedly reduced during this step. That is, approximately 38.94%, 76.32% and 99.36% of COD, BOD5 and oil & grease were respectively removed. The acidic aqueous phase left after the removal of the FAME/FFA phase was then treated by chemical- and electro-coagulation processes. The results demonstrated that both investigated treatment processes were effective for treating wastewater from a biodiesel production plant. The chemical coagulation provided a lower operating cost (1.11 USD/m(3)) compared with the electro-coagulation process (1.78 USD/m(3)). However, the latter process provided a better quality of wastewater compared with the former process, with the exception of the BOD levels.     

柠檬酸废水处理改造工程实例

采用多级内循环厌氧反应器MIC/上升式厌氧反应器UASB串联工艺处理柠檬酸生产排放的高浓度有机废水,其中厌氧处理段的COD去除率＞94％,整体COD去除率可达98.3％左右.最终排放口出水COD平均值为190 mg/L,pH值为6～9,达到柠檬酸行业废水排放标准.     

Biological treatment of anaerobically digested palm oil mill effluent (POME) using a Lab-Scale Sequencing Batch Reactor (SBR)

The production of highly polluting palm oil mill effluent (POME) has resulted in serious environmental hazards. While anaerobic digestion is widely accepted as an effective method for the treatment of POME, anaerobic treatment of POME alone has difficulty meeting discharge limits due to the high organic strength of POME. Hence, subsequent post-treatment following aerobic treatment is vital to meet the discharge limits. The objective of the present study is to investigate the aerobic treatment of anaerobically digested POME by using a sequencing batch reactor (SBR). The SBR performance was assessed by measuring Chemical Oxygen Demand (COD), Biochemical Oxygen Demand (BOD) and Total Suspended Solids (TSS) removal as well as Sludge Volume Index (SVI). The operating pH and dissolved oxygen concentrations were found to be 8.25–9.14 and 1.5–6.4 mg/L, respectively, throughout the experiment. The experimental results demonstrate that MLVSS, OLR and sludge loading rate (SLR) play a significant role in the organic removal efficiency of SBR systems and therefore, further investigation on these parameters was conducted to attain optimum SBR performance. Maximum COD (95–96%), BOD (97–98%) and TSS (98–99%) removal efficiencies were achieved at optimum OLR, SLR and MLVSS concentration ranges of 1.8–4.2 kg COD/m³ day, 2.5–4.6 kg TSS/m³ day and 22,000–25,000 mg/L, respectively. The effluent quality remained stable and complied with the discharge limit. At the same time, the sludge showed good settling properties with average SVI of 65. It is envisaged that the SBR process could complement the anaerobic treatment to produce final treated effluent which meets the discharge limit.     

微生物菌剂在酿酒废水处理中的应用研究

采用厌氧－好氧工艺,结合微生物菌剂对酿酒废水进行了处理研究。进水CODCr浓度可达到8,456.3-22,442.0mg/L,BOD55,040.0-9.557.1mg/L,pH3-4,可不调pH,采用微生物菌剂接种可启动厌氧反应器,COD有机负荷最高达到10.2gCOD/Ld,COD去除率稳定在91－95％,BOD去除率90－94％,出水pH6.6-7.1,出水CODCr在2,000mg/L以下,BOD5800mg/L以下。厌氧污泥可全部颗粒化。好氧处理系统中接种微生物菌剂,曝气10－12小时,可保证出水中CODCr在230mg/L以下,甚至直接达到国家一级排放标准。微生物菌剂的应用是取得该处理效果的关键。     

MBR/RO组合工艺回收处理己内酰胺废水的中试研究

对己内酰胺生产过程废水的回用处理工艺进行了研究。以某己内酰胺化工厂的LUCAS出水作为研究对象,采用膜生物反应器和反渗透膜处理工艺,研究此系统对己内酰胺废水的处理效果。试验结果表明,膜生物反应器工艺适用于该化工厂的生产废水,出水COD平均值为31.33mg/L,平均浊度为0.2NTU,氨氮平均值为2.81mg/L,可以满足反渗透膜的进水要求。在浓缩倍数为3时,反渗透膜系统运行稳定,且产水可以满足化工部循环冷却水用再生水水质标准。     

Sequencing batch reactor biofilm system for treatment of milk industry wastewater

A sequencing batch reactor biofilm (MSBR) system was modified from the conventional sequencing batch reactor (SBR) system by installing 2.7 m2 surface area of plastic media on the bottom of the reactor to increase the system efficiency and bio-sludge quality by increasing the bio-sludge in the system. The COD, BOD5, total kjeldahl nitrogen (TKN) and oil & grease removal efficiencies of the MSBR system, under a high organic loading of 1340 g BOD5/m3 d, were 89.3+/-0.1, 83.0+/-0.2, 59.4+/-0.8, and 82.4+/-0.4%, respectively, while they were only 87.0+/-0.2, 79.9+/-0.3, 48.7+/-1.7 and 79.3+/-10%, respectively, in the conventional SBR system. The amount of excess bio-sludge in the MSBR system was about 3 times lower than that in the conventional SBR system. The sludge volume index (SVI) of the MSBR system was lower than 100 ml/g under an organic loading of up to 1340 g BOD5/m3 d. However, the MSBR under an organic loading of 680 g BOD5/m3 d gave the highest COD, BOD5, TKN and oil & grease removal efficiencies of 97.9+/-0.0, 97.9+/-0.1, 79.3+/-1.0 and 94.8+/-0.5%, respectively, without any excess bio-sludge waste. The SVI of suspended bio-sludge in the MSBR system was only 44+/-3.4 ml/g under an organic loading of 680 g BOD5/m3 d.     

硫磺回收装置脱硫废液处理的试验研究

采用将脱硫废液与炼油废水按比例混合之后对其进行处理的方法,通过批式试验,考查混合废液的BOD5/COD指标及其COD、NH3-N、S2-的去除率。筛选合适的混合液配比,分别对500︰1和800︰1的混合废液进行了模型试验,分析了COD去除效果。结果表明:800︰1的混合废液在10d之后,出水COD为134mg/L,达到了《污水综合排放标准》(GB8978—1996)二级标准要求。最终确定炼油废水与脱硫废液混合的合适比例应不低于800︰1。     

Methanogenic toxicity and continuous anaerobic treatment of wood processing effluents

Wood processing effluents contain different types of phenolic compounds, from simple monomers to high molecular weight (MW) polyphenolic polymers, that can inhibit wastewater treatment. This work presents a comparative study of the methanogenic toxicity produced by three wood processing effluents (hardboard, fiberboard and BKME (kraft mill effluent)) using Pinus radiata, Eucalyptus and Tepa as feedstock (the last one being a native Chilean tree species). This study evaluates the influence of non-adapted granular and adapted flocculent sludge on forest industrial wastewater treatment as well as continuous anaerobic biodegradation of hardboard processing effluent using the upflow anaerobic sludge blanket (UASB). The adapted biomass (flocculent sludge) did not show any lag-phase signs. The 50% IC (the concentration causing 50% inhibition of methanogenic activity) was 4.3 g COD-effluent (chemical oxygen demand (COD)-of the effluent)/l and 2.8 g COD-effluent/l for the flocculent sludge and the granular sludge, respectively. The UASB system worked at low organic load rates (0.1-0.4 g COD/l d) with the COD removal ranging between 10 and 30%, and color removal did not occur under anaerobic conditions due to high MW. Indeed, the MW analysis indicates the presence of phenolic compounds over 25,000 Da in the anaerobic effluent.     

Combined chemical and biological oxidation of penicillin formulation effluent

Antibiotic formulation effluent is well known for its important contribution to environmental pollution due to its fluctuating and recalcitrant nature. In the present study, the chemical treatability of penicillin formulation effluent (average filtered COD(o)=830 mg/l; average soluble COD(o)=615 mg/l; pH(o)=6.9) bearing the active substances penicillin Amoxicillin Trihydrate (C(16)H(19)N(3)O(5)S.3H(2)O) and the beta-lactamase inhibitor Potassium Clavulanate (C(8)H(8)KNO(5)) has been investigated. For this purpose, the penicillin formulation effluent was subjected to ozonation (applied ozone dose=2500 mg/(lxh)) at varying pH (2.5-12.0) and O(3)+H(2)O(2) (perozonation) at different initial H(2)O(2) concentrations (=2-40 mM) and pH 10.5. According to the experimental results, the overall Chemical Oxygen Demand (COD) removal efficiency varied between 10 and 56% for ozonation and 30% (no H(2)O(2)) and 83% (20 mM H(2)O(2)) for the O(3)+H(2)O(2) process. The addition of H(2)O(2) improved the COD removal rates considerably even at the lowest studied H(2)O(2) concentration. An optimum H(2)O(2) concentration of 20 mM existed at which the highest COD removal efficiency and abatement kinetics were obtained. The ozone absorption rate ranged between 53% (ozonation) and 68% (perozonation). An ozone input of 800 mg/l in 20 min was sufficient to achieve the highest BOD(5)/COD (biodegradability) ratio (=0.45) and BOD(5) value (109 mg/l) for the pre-treated penicillin formulation effluent. After the establishment of optimum ozonation and perozonation conditions, mixtures of synthetic domestic wastewater+raw, ozonated and perozonated penicillin formulation effluent were subjected to biological activated sludge treatment at a food-to-microorganisms (F/M) ratio of 0.23 mg COD/(mg MLSSxd), using a consortium of acclimated microorganisms. COD removal efficiencies of the activated sludge process were 71, 81 and 72% for pharmaceutical wastewater containing synthetic domestic wastewater mixed with either raw, ozonated or perozonated formulation effluent, respectively. The ultimate COD value obtained after 24-h biotreatment of the synthetic domestic wastewater+pre-ozonated formulation effluent mixture was around 100 mg/l instead of 180 mg/l which was the final COD obtained for the wastewater mixture containing raw formulation effluent, indicating that pre-ozonation at least partially removed the non-biodegradable COD fraction of the formulation effluent.     

Use of artificial neural network black-box modeling for the prediction of wastewater treatment plants performance

A reliable model for any wastewater treatment plant is essential in order to provide a tool for predicting its performance and to form a basis for controlling the operation of the process. This would minimize the operation costs and assess the stability of environmental balance. This process is complex and attains a high degree of nonlinearity due to the presence of bio-organic constituents that are difficult to model using mechanistic approaches. Predicting the plant operational parameters using conventional experimental techniques is also a time consuming step and is an obstacle in the way of efficient control of such processes. In this work, an artificial neural network (ANN) black-box modeling approach was used to acquire the knowledge base of a real wastewater plant and then used as a process model. The study signifies that the ANNs are capable of capturing the plant operation characteristics with a good degree of accuracy. A computer model is developed that incorporates the trained ANN plant model. The developed program is implemented and validated using plant-scale data obtained from a local wastewater treatment plant, namely the Doha West wastewater treatment plant (WWTP). It is used as a valuable performance assessment tool for plant operators and decision makers. The ANN model provided accurate predictions of the effluent stream, in terms of biological oxygen demand (BOD), chemical oxygen demand (COD) and total suspended solids (TSS) when using COD as an input in the crude supply stream. It can be said that the ANN predictions based on three crude supply inputs together, namely BOD, COD and TSS, resulted in better ANN predictions when using only one crude supply input. Graphical user interface representation of the ANN for the Doha West WWTP data is performed and presented.     

Evaluation of municipal wastewater treatment plants with different technologies at Las Rozas, Madrid (Spain)

Eight small-scale municipal wastewater treatment plants were evaluated over a period of 19 months in the suburb of Las Rozas in Madrid (Spain). Four plants used compact extended aeration, two used conventional activated sludge, two used conventional extended aeration, one used a rotary biodisc reactor and the other used a peat bed reactor. The best results were obtained from the plants that used conventional technologies and the biodisc. Conventional activated sludge and extended aeration had higher removal efficiencies for ammonia, TSS, COD and BOD(5) and produced good quality final effluents for final disposal in accordance with the discharge standard. Empirical equations that correlated the concentration of dissolved oxygen in the effluents with the efficiencies of TSS, ammonia, COD and BOD(5) removals for all plants evaluated were obtained. The performance of the plants using compact extended aeration was affected more than those using conventional technologies or rotary biodisc when the capacity exceeded that of its initial design.