军用集成电路质量控制方法分析与探讨

集成电路是军用电子设备最重要的器件之一,集成电路的质量直接影响到军用装备的质量。从集成电路的选择、二次筛选和破坏性物理分析(DPA)这几个方面探讨了军用集成电路的质量控制方法。实践证明通过质量控制筛选得到的集成电路整批使用可靠性都有明显的提高。     

Recycling-oriented characterization of plastic frames and printed circuit boards from mobile phones by electronic and chemical imaging

This study characterizes the composition of plastic frames and printed circuit boards from end-of-life mobile phones. This knowledge may help define an optimal processing strategy for using these items as potential raw materials. Correct handling of such a waste is essential for its further “sustainable” recovery, especially to maximize the extraction of base, rare and precious metals, minimizing the environmental impact of the entire process chain. A combination of electronic and chemical imaging techniques was thus examined, applied and critically evaluated in order to optimize the processing, through the identification and the topological assessment of the materials of interest and their quantitative distribution. To reach this goal, end-of-life mobile phone derived wastes have been systematically characterized adopting both “traditional” (e.g. scanning electronic microscopy combined with microanalysis and Raman spectroscopy) and innovative (e.g. hyperspectral imaging in short wave infrared field) techniques, with reference to frames and printed circuit boards. Results showed as the combination of both the approaches (i.e. traditional and classical) could dramatically improve recycling strategies set up, as well as final products recovery.     

Evaluation of a recycling process for printed circuit board by physical separation and heat treatment

Printed circuit boards (PCBs) from discarded personal computer (PC) and hard disk drive were crushed by explosion in water or mechanical comminution in order to disintegrate the attached parts. More parts were stripped from PCB of PC, composed of epoxy resin; than from PCB of household appliance, composed of phenol resin.In an attempt to raise the copper grade of PCB by removing other components, a carbonization treatment was investigated. The crushed PCB without surface-mounted parts was carbonized under a nitrogen atmosphere at 873–1073 K. After screening, the char was classified by size into oversized pieces, undersized pieces and powder. The copper foil and glass fiber pieces were liberated and collected in undersized fraction. The copper foil was liberated easily from glass fiber by stamping treatment.As one of the mounted parts, the multi-layered ceramic capacitors (MLCCs), which contain nickel, were carbonized at 873 K. The magnetic separation is carried out at a lower magnetic field strength of 0.1 T and then at 0.8 T. In the +0.5 mm size fraction the nickel grade in magnetic product was increased from 0.16% to 6.7% and the nickel recovery is 74%.The other useful mounted parts are tantalum capacitors. The tantalum capacitors were collected from mounted parts. The tantalum-sintered bodies were separated from molded resins by heat treatment at 723–773 K in air atmosphere and screening of 0.5 mm. Silica was removed and 70% of tantalum grade was obtained after more than 823 K heating and separation.Next, the evaluation of Cu recycling in PCB is estimated. Energy consumption of new process increased and the treatment cost becomes 3 times higher comparing the conventional process, while the environmental burden of new process decreased comparing conventional process.The nickel recovery process in fine ground particles increased energy and energy cost comparing those of the conventional process. However, the environmental burden decreased than the conventional one.The process for recovering tantalum used more heat for the treatment and therefore the energy consumption increased by 50%, when comparing with conventional process. However, the market price for tantalum is very large; the profit for tantalum recovery is added. Also the environmental burden decreased by the recycling of tantalum recovery. Therefore, the tantalum recovery is very important step in the PCB recycling. If there is no tantalum, the consumed energy and treatment cost increase in the new process, though the environmental burden decreases.     

化学溶胀法分离废弃线路板中金属与基板

废弃线路板的粉碎和所含金属组分的高效解离是后续分选回收的前提条件。本研究分别使用乙二胺等10种溶剂浸泡废弃线路板，比较对线路板中铜箔与基板间剥离强度的影响，从而筛选出4种有代表性的溶剂，即溶剂D、溶剂F、丙酮和水, 比较废弃线路板经化学溶胀后的单体解离度和获得一定粒径分布的颗粒所需的破碎时间。研究结果表明，化学溶胀后破碎能大幅提高金属的单体解离度，浸泡效果的优良排序为：溶剂D>溶剂F>丙酮>水；浸泡时间越长，浸泡温度越高，对剥离强度的降低越有利；使用溶剂D在150℃、3 h或140℃、5 h的工艺下浸泡废弃线路板，可以使铜箔与基板自动脱落。研究结果为后续的分选提供了便利的条件。     

微电解/斜板沉淀/生物接触氧化处理印刷电路板废水

根据某印刷电路板企业生产废水的水质特点,对废水进行分类收集处理后,采用微电解/斜板沉淀/生物接触氧化工艺处理综合废水。工程运行结果表明,该工艺处理效果稳定,出水水质符合《污水综合排放标准》(GB 8978-1996)的一级排放标准。     

矿区植被恢复方式对土壤微生物和酶活性的影响

矿区废弃地生态退化形势严峻,生态修复已成为矿区可持续发展的主要措施,土壤微生物和酶活性可作为评价土壤恢复质量的敏感因子.本研究将以山西省安太堡煤矿复垦区作为对象,分析植被恢复方式对土壤微生物和酶活的影响.结果表明,不同植被方式对土壤理化特征、参与氮代谢的3类菌群(固氮菌、硝化细菌和反硝化细菌)和4种酶活性(蔗糖酶、过氧化氢酶、脲酶和多酚氧化酶活)均有显著影响.土壤总氮含量与固氮菌和硝化细菌数量均显著相关,而与反硝化细菌不相关.多酚氧化酶活性与有机碳和总氮含量之间为负相关,而其它3种酶与有机碳和总氮之间呈正相关.通过主成分分析计算综合肥力指标,刺槐-油松混交林土壤综合肥力指标最高,而未复垦综合肥力指标最低.可见,刺槐-油松混交林是晋西北干旱区矿区复垦较为适宜的植被恢复模式.     

Ti/SnO_2-Sb阳极-空气阴极电催化降解染料废水

为解决电化学法处理高盐染料废水存在的能耗大、成本高等问题,分别采用溶胶-凝胶法和辊压法制备Ti/SnO_2-Sb阳极和空气阴极,构建了Ti/SnO_2-Sb阳极-空气阴极双极体系(TSSA-ADC)。甲基橙(MO)作为高盐染料废水的典型污染物,考察了电流强度、MO浓度、电解液浓度和初始p H对TSSA-ADC体系和TSSA单阳极体系降解MO的影响。结果表明:与TSSA单阳极体系相比,TSSA-ADC体系具有更好的抗有机负荷冲击、抗盐分冲击、抗酸碱波动能力,能够维护酸碱平衡防止硬度离子结垢。最佳反应条件为电流强度为0.030 A,电解液浓度为3%,MO浓度为100 mg/L,初始pH=6。以MO去除率达到98%为基准,TSSA-ADC体系比TSSA体系可节能74.26%。     

人工快渗一体化设备在农村污水处理中的应用

针对农村污水的特点,结合湖北十堰地区农村污水处理工程案例,分析了以人工快渗技术为核心的一体化设备在实际应用中的运行效果和工艺优势。经过实际运行监测,工程处理出水主要水质指标可达到GB 18918—2002《城镇污水处理厂污染物排放标准》一级A排放标准,并且该工艺设备具有运行成本低、抗冲击负荷能力强、运行管理方便等优点,可有效地解决目前农村地区由于资金、技术、人才等因素限制造成的污水处理能力低和管理水平低的问题,是一种适合我国农村地区污水处理的工艺设备。     

综合水质标识指数法在海拉尔河水质评价中的应用研究

水质评价是水环境治理的重要基础性工作.水质综合标识指数法涵盖了综合水质类别、定量污染程度、水环境功能区达标等信息,是将定性与定量评价相结合,能够对综合水质做出合理的解释,不会因个别指标导致过分评价.研究将海拉尔河划分为3个控制单元,根据2003年-2012年水质监测数据,采用综合水质标识指数法识别各控制单元主要污染因子,并分析海拉尔河水质时空变化规律.研究结果表明海拉尔河从上游至下游综合水质标识指数逐渐升高,上游水质较好,中游和下游主要污染指标为高锰酸盐指数和COD.2003年-2012年,海拉尔河高锰酸钾指数、BOD5、氨氮和总磷的污染减轻,化学需氧量污染略微减轻但仍存在超标风险.     

呼和浩特市可镇污水处理厂工程设计

呼和浩特市可镇污水处理厂近期建设规模1.0×104m3/d,远期总规模2.5×104m3/d。污水处理主体工艺采用组合式A2/O生化池+砂滤,污泥处理采用污泥贮池+带式浓缩脱水一体机,尾水采用液氯消毒,设计出水水质执行GB 18918—2002《城镇污水处理厂污染物排放标准》一级A排放标准。介绍了该工程的工艺流程、设计参数,总结分析了工艺设计的技术特点。同时阐述了针对低温条件下的运行保障措施和要求,为寒冷地区同类污水处理厂的设计提供参考和借鉴。