基于LCA的废旧资源循环利用节能减排效果评估模式与方法研究——以吉林省某钢铁企业为例

促进废旧资源循环利用是加快推进我国生态文明建设,完成节能减排目标的必然选择。本文基于生命周期评价模式,从微观企业层面入手,构建产品全生命周期基准流程,引入能量输入与环境输出参数,建立废旧资源循环利用节能减排效果量化核算模型,评估再生产品的节能减排经济成效,并以吉林省某钢铁企业为例,评估"废钢-电炉"短流程和"铁矿石-高炉-转炉"长流程的能源、环境、成本差异,辨识影响废钢再循环节能减排效果的主要因素和重要环节。结果显示,再生钢铁全生命周期与原生钢铁全生命周期相比,节能588.48kgce/t,节能率为84%;主要污染物中SO2减排率最高,达92%;CO2总减排1 180.92 kg/t,减排率为67%;总成本却高出198元/t。其中,炼铁工序的节能量和减碳量最大,烧结工序SO2、NOx和烟(粉)尘减排量最大,焦化工序COD和氨氮减排量最大,回收、加工处理、炼钢环节节能量和减碳量以及SO2、NOx和烟(粉)尘减排量均为负。成本方面,再生钢铁生产成本高于原生钢铁308元/t,虽然再生钢铁由于污染减排可节省56元/t的排污费并获取54元/t的碳交易收益,但都不足以扭转电炉炼钢费用较高的现状。因此,国家应在电炉炼钢方面给予钢企及相关企业适当的财税扶持政策,在电价方面给予钢企一定的优惠或补贴,并完善废钢回收加工体系等,以促进废钢循环利用。基于LCA的废旧资源循环利用节能减排效果评估可以实现对产品生命周期全过程的资源、环境、成本的优化管理。     

PLC控制系统在钢渣热焖工艺中的应用

利用PLC控制系统,实现在钢渣热焖工艺中的恒压供水和钢渣热焖定时定量喷水的自动控制要求,具有国际先进水平,取得了良好的经济效益、社会效益和环境效益.     

Technologically enhanced 210Pb and 210Po in iron and steel industry

Iron and steel manufacture has been ranked as the largest industrial source of environmental contamination in the USA; the wastes generated in their production processes contain heavy elements that can be a source of contamination, and natural radionuclides that can produce an occupational and/or public radiological impact. In this work the potential occupational effective dose rate (μSv/y) due to inhalation in four integrated steel-making factories from Egypt has been evaluated, by assuming a well defined scenario and with basis in the ²¹⁰Pb and ²¹⁰Po activity concentrations determined in ore and wastes collected in the aforementioned factories. Activity concentrations, in Bq/kg, of ²¹⁰Pb and ²¹⁰Po, and leachable Pb and Fe were measured using gamma-ray spectrometry based on HPGe detector, alpha particle spectrometry based on PIPS detector, and inductively coupled plasma-mass spectrometry (ICP-MS). Levels of ²¹⁰Pb and ²¹⁰Po in the range of <DL-4238 and 1-5660 Bq/kg, respectively, were found. According to the assumed scenarios, the occupational exposures by inhalation are much lower than the recommended annual effective dose limit, although the environmental impact due to waste storage and/or use should be considered based on case by case evaluation.     

船用E500钢在海水中阴极极化氢脆敏感性研究

目的研究阴极保护电位对E500钢在海水中氢脆敏感性的影响。方法采用慢应变速率拉伸试验(SSRT),同时利用三电极体系进行不同电位极化,并结合扫描电镜进行试样断口观察。结果随着阴极保护电位负移,E500钢在海水中的氢脆敏感性增加,阴极保护电位为-0.95 V(vs.SCE)时,拉伸试样出现脆性解理断裂特征,电位为-1.00 V时,E500钢断口呈脆性断裂特征。结论根据氢脆系数拟合曲线得出,当氢脆系数达到25%时,E500钢最负阴极保护电位应为-0.913 V。     

热带海洋大气环境下X70管线钢的缝隙腐蚀行为研究

目的研究X70管线钢在热带海洋大气实海环境下的缝隙腐蚀行为。方法在距离湛江东海岛海岸50m和200 m处分别搭建楔型缝隙模型,安装大气环境Cl-收集装置和自动气象监测站。结果距离海岸越近,风速越大,大气中Cl-沉降速率也越大,X70管线钢缝隙腐蚀越严重。X70管线钢在距离海岸50 m处发生缝隙腐蚀的最大缝宽约为0.96 mm,200 m处最大缝宽约为3.75 mm,50 m处缝隙腐蚀更严重。结论缝隙腐蚀区域形成了氧浓差电池,同时随着缝隙液中Cl-向缝隙内迁移,发生闭塞区电池自催化过程,在二者共同作用下,缝隙腐蚀区域较非缝隙腐蚀区域腐蚀更严重。     

钢渣湿法捕获CO_2反应机制研究

以炼钢过程中排放的固体废弃物钢渣为碳捕获剂,进行了钢渣湿法捕获烟气CO2工艺的实验研究。通过分析钢渣的组成成份及反应机理,研究液固比、反应温度、反应时间、pH值及反应产物等主要参数对钢渣湿法碳捕获状况的影响。实验证明,通过合理的设计和适当的操作,可使钢渣湿法碳捕获效率达60%以上,具有一定的应用价值。     

关于不锈钢酸洗废水处理的技术分析

随着社会经济的快速发展,不锈钢酸洗废水处理技术成为了当前的一项重要技术参数。本文旨在分析当前不锈钢酸洗废水的相关处理技术,从多种技术综合的应用出发,围绕当前工业发展的实际需要,多角度的分析不锈钢酸洗废水的技术,实现整体技术的全面运用。     

Application of CGP-cross route process for microstructure refinement and mechanical properties improvement in steel sheets

A modified method of severe plastic deformation (SPD) entitled constrained groove pressing-cross route (CGP-CR) was introduced for imposing a high magnitude of equivalent strain of about 2.32 per pass on the sheet form samples. The major benefit of this improved route compared to previous common route was the more homogeneity of strain in the rolling (RD) and transverse (TD) directions of sheets. In this study, low carbon steel samples were used for examination of evolutions in microstructure and mechanical properties during SPD via CGP-CR process. Mechanical properties improvement were measured by tensile and macro hardness tests. The results indicate that CGP-CR process can effectively improve tensile strength; and also, yield stress and hardness of as-received low carbon steel samples were improved up to about 100% after two deformation passes. Also, high magnitude of inhomogeneity can be observed in hardness distribution through first pass of the process which diminishes in the subsequent passes. Microstructural evolutions during process were monitored by optical microscopy observations and X-ray diffraction analysis. The results demonstrate that initial ferritic microstructure with grain size of about 30 μm was refined to a 225 nm cell structure after two passes of CGP-CR process.     

钢和硬铝的加速腐蚀试验研究

目的研究45号钢和12号硬铝的温、湿度加速腐蚀情况。方法在不同的温、湿度环境下开展45号钢和12号硬铝的加速腐蚀试验,并将不同条件下的试验结果进行对比。结果得到了45号钢和12号硬铝的腐蚀速度与温、湿度条件的关系,获得了45号钢和12号硬铝分别在“40℃,RH为85％”和“70℃,RH为85％”2种温、湿度环境下的“腐蚀速度-时间”函数关系。结论45号钢和12号硬铝在温、湿度环境下的加速因子与贮存时间呈逆幂率关系。     

添加H2O2加速低合金钢海水腐蚀的主要影响因素研究

采用极化曲线、旋转圆盘电极试验和失重（质量损失）法研究了低合金钢在添加了H。o：的海水中腐蚀加速的主要影响因素。结果发现低合金钢在添加H2O2的海水中腐蚀加速主要受到了H2O2浓度、温度、搅拌速度和H2O2添加周期的影响。研究表明,搅拌速度不变、H2O2添加周期相同的条件下,在H2O2浓度为0．8mol／L的70℃海水中,低合金铜的腐蚀加速最显著;在试验的转速范围内,加速作用随搅拌速度增大变得更为显著;H2O2加入后350min内加速作用较明显。