Emergency shutdown of fluidized bed reaction systems

With several industrial applications of fluidized bed technology recently commercialized worldwide, it becomes essential to develop safe operation methods for fluidized bed reaction systems (FBRSs) to prevent any influence on their process values, which lead to accidents. To preventing any disaster or malfunction in an FBRS, an emergency shutdown system (ESD) is initiated, closing the reaction system in case of any abnormality by effectively isolating the flammable gas. However, an ESD is also prone to the “inactivation problem,” in which in the case of failure it initiates the emergency shutdown, even when the operating conditions of the reaction system are abnormal. It is also vulnerable to a “malfunction problem,” where the emergency shutdown is performed even when the operating conditions of the reaction system are normal. In this study, these problems were solved by investigating a reaction system through the monitoring of appropriate parameters and setting up of trigger levels, which reflect the uniqueness of an FBRS using an ESD. The parameters were identified by analyzing the scenario leading to an accident. The trigger levels were determined as the points at which the loss is smaller in the presence of an ESD, as compared to the value of the loss function in the presence or absence of an ESD. Furthermore, the ESD design model was applied as a case study in the ammoxidation process of propylene. The results showed that an ESD can prevent an approximately 8 billion yen of loss due to accidents in plant operations, against an investment of 200 million yen.     

Application of 1D and 2D MFR reactor technology for the isolation of insecticidal and anti-microbial properties from pyrolysis bio-oils

Valuable chemicals can be separated from agricultural residues by chemical or thermochemical processes. The application of pyrolysis has already been demonstrated as an efficient means to produce a liquid with a high concentration of desired product. The objective of this study was to apply an insect and microorganism bioassay-guided approach to separate and isolate pesticidal compounds from bio-oil produced through biomass pyrolysis. Tobacco leaf (Nicotianata bacum), tomato plant (Solanum lycopersicum), and spent coffee (Coffea arabica) grounds were pyrolyzed at 10°C/min from ambient to 565°C using the mechanically fluidized reactor (MFR). With one-dimensional (1D) MFR pyrolysis, the composition of the product vapors varied as the reactor temperature was raised allowing for the selection of the temperature range that corresponds to vapors with a high concentration of pesticidal properties. Further product separation was performed in a fractional condensation train, or 2D MFR pyrolysis, thus allowing for the separation of vapor components according to their condensation temperature. The 300–400°C tobacco and tomato bio-oil cuts from the 1D MFR showed the highest insecticidal and anti-microbial activity compared to the other bio-oil cuts. The 300–350 and 350–400°C bio-oil cuts produced by 2D MFR had the highest insecticidal activity when the bio-oil was collected from the 210°C condenser. The tobacco and tomato bio-oil had similar insecticidal activity (LC₅₀ of 2.1 and 2.2 mg/mL) when the bio-oil was collected in the 210°C condenser from the 300–350°C reactor temperature gases. The 2D MFR does concentrate the pesticidal products compared to the 1D MFR and thus can reduce the need for further separation steps such as solvent extraction.     

污水处理移动床生物膜反应器悬浮载体研究进展

介绍了移动床生物膜反应器(MBBR)中悬浮载体的种类和特性,讨论了对其性能的影响因素,总结了当前悬浮载体改性技术及性能评价的方法,并对后续研究提出了建议。     

甲苯对UASB反应器中溶解性微生物产物的影响

以乙酸钠为外加碳源,考察了UASB反应器内甲苯对可溶性微生物产物（SMP）的影响。实验结果表明：低质量浓度（20~70 mg/L）的甲苯对微生物有刺激作用,使得污泥增殖速率变小,SMP的质量浓度也逐渐减少,经过一段时间的驯化后,系统COD和TOC的去除率分别达到93%和94%以上,下降趋势较小；较高质量浓度（70~200 mg/L）的甲苯对微生物有抑制作用,污泥活性下降,反应器运行状况开始恶化,SMP的质量浓度也逐渐增大,经过一段时间的驯化后,系统COD和TOC的去除率分别维持在81%和83%以上；当甲苯质量浓度超过200 mg/L时,表现为污泥活性严重下降,对COD的去除效果极差。     

好氧颗粒污泥同时脱氮除磷技术研究

采用序批式活性污泥法(SBR)处理新疆油田公司准东石油基地污水,作为生物膜的一种特殊形式,介绍了该工艺的优点,在适宜的运行条件下进行实验。讨论了好氧颗粒污泥脱氮以及除磷的过程,分析了该工艺对氮、磷的去除率及好氧颗粒污泥在好氧、缺氧条件下的吸磷情况,当进水氨氮、磷和乙酸碳浓度分别为38.2 mg/L、27.7 mg/L和134.6 mg/L,MLSS和MLVSS分别为7.0 mg/L、6.4 mg/L时,氨氮、总无机氮、磷、乙酸碳的平均去除率分别达到98.8%、90.2%、98.9%、97.2%.     

厌氧膨胀床处理低浓度污水的污泥颗粒和生物活性变化

污泥的聚集形态和活性，是影响厌氧反应器处理效率的关键因素。通过对厌氧膨胀床反应器（anaerobicex—pandedblanketreactor，AEBR）处理低浓度城镇污水在启动和稳定运行期的污泥活性研究，AEBR在启动运行期内，接种颗粒污泥为适应低浓度基质条件，污泥粒径经历从大变小，再重新颗粒化粒径变大的过程。在运行期第103天，粒径小于1000μm污泥的体积比达到44．7％，平均粒径为952μm，到运行期第173天，粒径小于1000μm污泥的体积比降为28％，平均粒径达1179μm，污泥重新颗粒化完成。颗粒污泥适应新的环境后，单位重量污泥的最大比产甲烷活性（specificmetha．nogensisactivity，SMA）值和胞外聚合物含量增加，分别达到112mLCH4／（gVSS·d）和215mg／gVSS。在处理实际城镇污水的AEBR反应器内，辅酶F420含量可以有效指示污泥样品的产甲烷活性，AEBR反应器不同高度位置的污泥活性不一样，反应器底部污泥活性低于中上部区域污泥的活性。     

膜生物反应器中生物膜的生长特性

实验采用经甲苯培养驯化而成的单一假单胞菌菌种,通过分析平板式生物膜反应器内,不同阶段假单胞细菌生物膜干重、厚度、活性生物量和生物种群分布的变化,研究生物膜特性与降解效率之间的关系。实验结果表明,在挂膜初期生物膜迅速生长,生物量以及生物膜干重增长很快,有利于甲苯及营养物质的传输,降解效率也快速提升。随着生物膜的生长,生物量及干重也逐步增加,厚度逐渐增加使传质阻力不断增大,生物膜上层微生物的有机底物供应不足,使生物膜上层结构稀疏,最终维持一个甲苯的总传输量与生化降解量的平衡,生物量的生长与衰亡也达到动态平衡,形成了一个较高且稳定的降解效率。     

常温条件下2种厌氧折流板反应器处理淀粉废水的启动实验

为了研究厌氧折流板反应器在常温下的启动情况,在22.5～30.2℃条件下,对不加填料的5隔室厌氧折流板反应器和加填料的4隔室复合式厌氧折流板反应器同步进行了启动实验。实验用水为高浓度淀粉废水,两反应器采用相同的启动策略,即梯度增加进水COD浓度与降低水力停留时间相结合的方式。两反应器有效容积均为47.8 L,启动初始负荷为0.6 kg COD/(m3.d),逐渐增加到10 kg COD/(m3.d)。实验表明,经过6个阶段87 d的运行,反应器启动完成,并成功培养出颗粒污泥,两反应器对COD的去除率都能达到85%以上。在启动过程中两反应器对COD的去除效率相近。     

序批式生物膜反应器挂膜启动实现短程硝化

常温条件下(20～25℃),以模拟的人工配水为研究对象,采用序批式生物膜反应器(SBBR),在初期挂膜的基础上,笔者运用两种不同的挂膜方式即重新加入新泥和不加新泥而加大进水COD浓度来实现生物膜的快速启动。实验表明,2种挂膜启动通过14 d的培养与富集,NH4+-N与COD的处理效果都能分别达到85%和75%以上。将剩余污泥排尽后,采用第1种挂膜方式的反应器通过连续间歇曝气,达到了比较好的短程硝化效果。调整溶解氧,并且通过先下降后上升曝气量的方式,能进一步提高亚氮的出水。最终在DO为3.6 mg/L时,亚氮的积累率能达到平均74%左右,达到了比较好的亚硝化效果。而第2种挂膜方式培养的生物膜则以好氧反硝化菌为主,去除的氨氮由同化作用和培养的好氧反硝化菌去除,以后者为主。通过比较可以看出,为了实现短程硝化,第1种挂膜方式比第2种更具有优越性,有利于硝化菌种的生长和亚氮的积累,而第2种方式则有利于培养好氧反硝化菌。     

ABR-生物接触氧化法处理果汁废水实验分析

厌氧式折流反应器(Anaerobic Baffled Reactor,简称ABR)是一种新型高效厌氧反应器,具有工艺技术简单、建设投资费用低、运行管理方便、固液分离效果好、出水水质好、运行稳定可靠、对有毒物质适应性强等优点,是一种极具开发应用前景的废水生物处理新技术。ABR最大的特点是在反应器中设置上下折流板而在水流方向上形成依次串联的隔室,从而使其中的微生物种群沿长度方向的不同隔室实现产酸和产甲烷相的分离。该反应器具有结构简单,截留污泥能力强,系统处理效果稳定,运行管理方便等优点。分析了ABR及ABR与其它工艺的联合在果汁废水处理方面的应用。