废电路板非金属材料再生利用技术现状分析

废电路板金属成分分离回收过程中产生了占其质量近50%～80%的非金属材料废物,其已成为电子废物处理的难题。文章首先对废电路板非金属材料的产生特性、处理和处置、资源化利用技术和方法现状进行了对比分析。在此基础上,结合对非金属材料的来源特征、成分组成和界面微观特性等各方面分析研究,提出了非金属材料制备复合材料再生利用的技术工艺方案。     

Fabrication Mechanical Properties of Unidirectional Jute/PP Composites Using Jute Yarns by Film Stacking Method

This paper mainly focuses on the fabrication process of long fibre reinforced unidirectional thermoplastic composites made using both natural (untreated) treated jute yarns. Jute yarns were wound in layers onto a metallic frame. Polypropylene films were inserted between these layers and compression moulded to fabricate unidirectional jute/PP composite specimens. Static mechanical properties were evaluated from tensile three point bending tests. Pre- post-failure examination were carried out on the test specimens using optical scanning electron microscopy to analyse the test results and investigate the correlations between their impregnation state, processing conditions, mechanical performances and fracture morphologies. For the unidirectional jute/PP film-stacked composites, the results indicated that the processing condition at the moulding temperature of 160°C and moulding pressure of 2.0 MPa for 15 min was ideally suited to obtain optimized properties. Improved wettability of resin melts due to complete matrix fusion at this processing condition facilitated thorough impregnation with minimum microstructural imperfections (microvoids) being generated. Jute/PP composites that contained treated jute yarns have shown superiority in tensile bending properties. Jute yarns polished or coated with PVA/PP (polyvinyl alcohol/polypropylene) must have contributed positively to fibre/matrix interfacial interactions leading to matrix to fibre effective stress transfer, thereby improving their reinforcing effects. Tensile strength and modulus of PP resin increased by approximately 285% and 388%, respectively, due to 50 wt% reinforcement by natural jute yarns. Further improvements in strength and modulus were achieved by approximately 14% and 10%, respectively, when treated yarns were used . The maximum bending stress modulus of jute/PP composites containing untreated yarns were approximately 190% and 460% higher than those of the virgin PP materials, and bending properties were improved by further 11% and 23%, respectively, due to coating treatments on the yarn surface.     

Modifying glass fiber surface with grafting acrylamide by UV-grafting copolymerization for preparation of glass fiber reinforced PVDF composite membrane

Experimental design and response surface methodology(RSM) were used to optimize the modification of conditions for glass surface grafting with acrylamide(AM) monomer for preparation of a glass fiber reinforced poly(vinylidene fluoride)(PVDF) composite membrane(GFRP-CM). The factors considered for experimental design were the UV(ultraviolet)-irradiation time, the concentrations of the initiator and solvent, and the kinds and concentrations of the silane coupling agent. The optimum operating conditions determined were UV-irradiation time of 25 min, an initiator concentration of 0–0.25 wt.%,solvent of N-Dimethylacetamide(DMAC), and silane coupling agent KH570 with a concentration of 7 wt.%. The obtained optimal parameters were located in the valid region and the experimental confirmation tests conducted showed good accordance between predicted and experimental values. Under these optimal conditions, the water absorption of the grafted modified glass fiber was improved from 13.6% to 23%; the tensile strength was enhanced and the peeling strength of the glass fiber reinforced PVDF composite membrane was improved by 23.7% and 32.6% with an AM concentration at 1 wt.% and 2 wt.%. The surface composition and microstructure of AM grafted glass fiber were studied via several techniques including Field Emission Scanning Electron Microscopy(FESEM), Fourier transform infrared spectroscopy-attenuated total reflectance(FTIR-ATR) and energy dispersive X-ray spectroscopy(EDX). The analysis of the EDX and FTIR-ATR results confirmed that the AM was grafted to the glass fiber successfully by detecting and proving the existence of nitrogen atoms in the GFRP-CM.     

碳纤维环氧复合材料火灾危险综合评价

碳纤维环氧复合材料是目前航空领域中应用最为广泛的结构材料之一,但其本身具有可燃性,一旦起火,会严重危及飞机结构安全。建立碳纤维环氧复合材料火灾评价体系,以层次分析法为基础,结合锥形量热仪试验数据对3种典型的碳纤维环氧复合材料的火灾危险性进行了综合评价。通过理论分析和试验测试得到FGI(火势增长指数)、THRI_(4min)(放热指数)、TSPI_(4min)(发烟指数)和ToxPI_(4min)(毒性气体生成速率指数)4个火灾危险性评价指数,能够很好地量化典型碳纤维环氧复合材料的火灾危险性,FGI能更好地辨识碳纤维环氧复合材料的火灾危险性。结果表明,双向碳纤维布和单向碳纤维预浸料的火灾危险性接近,表明织造方式的不同对火灾危险性影响很小,而碳纤维夹层板的火灾危险性相对较大。轻型飞机仪表箱部位相对于仪表板和机身框,火灾危险性较大,对此部位的防火应提出更高的要求。     

Si(B)CN 陶瓷及其复合材料评价与应用研究现状

总结了近年来Si(B)CN陶瓷及其复合材料评价与应用研究现状。首先介绍了Si(B)CN陶瓷及其复合材料的制备,而后详细综述了Si(B)CN陶瓷及其复合材料在力学性能、氧化行为、烧蚀行为、疲劳与蠕变性能、环境性能等方面的性能评价,并对其应用现状进行了概述。     

基于绿色合成法的纳米铁/活性碳复合材料对甲基橙的降解动力学研究

为了综合处理废水中的甲基橙,以绿茶萃取液为还原剂、活性炭为载体,采用液相还原法绿色合成了纳米铁/活性炭复合材料,研究了活性炭投放量、甲基橙溶液的初始浓度、溶液初始p H值及反应时间对甲基橙去除率的影响,探讨了不同影响因素下甲基橙的降解动力学。结果表明:甲基橙的降解反应近似符合一级反应动力学,反应速率常数为0.0047~0.0158 L/(mol·min)。在纳米铁/活性炭复合材料去除甲基橙的过程中,通过纳米铁的还原和活性炭的吸附共同作用,其中纳米铁对甲基橙的降解起主要作用。     

Photocatalytic degradation of methyl orange using ZnO/TiO composites

ZnO/TiO₂ composites were synthesized by using the solvothermal method and ultrasonic precipitation followed by heat treatment in order to investigate their photocatalytic degradation of methyl orange (MO) in aqueous suspension under UV irradiation. The composition and surface structure of the catalyst were characterized by X-ray diffraction (XRD), field emission scanning electron microscope (FE-SEM), and transmission electron microscopy (TEM). The degradation efficiencies of MO at various pH values were obtained. The highest degradation efficiencies were obtained before 30min and after 60min at pH 11.0 and pH 2.0, respectively. A sample analysis was conducted using liquid chromatography coupled with electrospray ionization ion-trap mass spectrometry. Six intermediates were found during the photocatalytic degradation process of quinonoid MO. The degradation pathway of quinonoid MO was also proposed.     

玄武岩纤维片材和碳纤维片材高温后拉伸性能比较

对未经环氧树脂浸渍以及经环氧树脂充分浸渍的单向玄武岩纤维增强复合材料(BFRP)片材和碳纤维增强复合材料(CFRP)片材进行了高温后拉伸性能试验。试验结果表明,常温下和高温后BFRP片材的拉伸强度和拉伸模量均远远小于CFRP片材,但伸长率一般高于CFRP片材;常温下,环氧树脂的存在能够显著提高FRP片材的拉伸强度,但高温处理后,环氧树脂的作用不明显,尤其对于CFRP片材;浸渍环氧树脂的CFRP片材和BFRP片材的拉伸强度随温度的变化规律基本一致,均呈现出先降后升再降的趋势,并在150℃左右时取得最大;浸渍和未浸渍环氧树脂的FRP片材在经历300～400℃高温处理后强度均出现急剧下降;当处理温度大于200℃时,处理时间越长,FRP片材的拉伸强度和拉伸模量下降越多。     

光辅助下TiO2-蒙脱土复合材料抑杀蓝藻

以TiCl4和钠基蒙脱土为原料,采用水解法制备了TiO2-蒙脱土复合材料,采用XRD、IR和TEM对其结构和性质进行表征;通过藻细胞的内含物含量、生长代谢活性和形态的变化以及藻细胞膜脂质过氧化分析,研究了TiO2-蒙脱土复合材料在光辅助下去除颤藻的性能.结果表明,TiO2-蒙脱土复合材料中一部分TiO2插入蒙脱层间,增加了蒙脱土的层间距,另一部分以锐钛矿相均匀分散在蒙脱土上;在紫外光辅助下,TiO2-蒙脱土的用量为50.0 mg/L,lh后颤藻的除藻率可达94.58％;TiO2-蒙脱土通过光催化作用破坏藻细胞膜、降解藻细胞内含物、降低藻细胞代谢活性和破坏藻细胞形态,从而产生抑藻作用.     

Renewable Cellulose Derived Carbon Nanospheres as Nucleating Agents for Polylactide and Polypropylene

Nucleation of polylactide and polypropylene using novel renewable resource biobased carbon nanospheres (CNS) is investigated using differential scanning calorimetry and polarized optical microscopy. Isothermal studies near the optimal crystallization temperature demonstrate at least a five-fold increase in crystallization rate in PP but only a 1.4 times faster crystallization in PLA. Non-isothermal studies reveal an asymptotic relationship of the maximum crystallization temperature with increasing CNS weight loading in PP and no relationship in PLA. Microscopy indicates some aggregation in the solution blended samples and that average spherulite size is reduced 10-fold due to faster nucleation in the composites as compared to the neat polymer. The fractional crystallinity achieved during non-isothermal crystallization increases by about 7% with addition of a small amount of CNS and decreases with weight loading higher than 1%. The crystallization rates obtained in polypropylene are competitive with widely used mineral talc nucleating agents.