Mechanical treatment of automobile shredder residue for its application as a fuel

Enforcement of the Automobile Recycling Law in Japan requires utilization of automobile shredder residue (ASR). However, the high contents of copper (∼5%) and chlorine (∼1%) in ASR stand in the way of practical application. We studied methods for the removal of copper and chlorine from ASR so that it could be utilized as a fuel. By compression of the ASR for solidification with an extruder, the polyvinylchloride (PVC) that covered electrical cables was softened and stripped from the copper wire. The solidified ASR was comminuted with cutter mills and classified by dry density separation. The copper content of the obtained light products was 0.2%–0.5%. Furthermore, we studied the possibility of dechlorination of the ASR by mechanochemical (MC) activation. The light product of the ASR was milled with CaO or CaCO₃. The chlorine content decreased to about one-tenth of the original value after MC activation over 8 h. Therefore, the combined processing of softening–stripping and comminution liberated the PVC-covered cables and decreased the copper content of the ASR. In addition, dechlorination of the ASR was also possible by MC activation with the addition of calcium compounds.     

Recovery of coagulant from water supply plant sludge and its effect on clarification

Spent coagulant in water supply plant sludge was extracted with H₂SO₄ and the efficiency of the reused coagulant was studied. The optimum pH values for coagulant extraction and clarification with the reused coagulant were 3.0–4.0 and about 6, respectively. In treating raw influent obtained from a sewage treatment plant and wastewater from a coastal landfill site, the removal of chemical oxygen demand (COD), total nitrogen, and total phosphorous with the recovered coagulant was higher than that with commercial aluminum sulfate or polyaluminum chloride. In addition, the sludge settling properties, the extra sludge mass formation, the supernatant quality, and the cost of reagents were also studied. The coagulant recovered from water supply plant sludge by H₂SO₄ extraction could be successfully reused for the clarification of domestic and food industry wastewaters.     

Material conversion from paper sludge ash in NaOH solution to synthesize adsorbent for removal of Pb^2＋, NH^4＋ and PO4^3- from aqueous solution

Material conversion from paper sludge ash (PSA) in NaOH solution was attempted to synthesize the adsorbent for removal of inorganic pollutants, such as Pb2+, NH4 + and PO4 3?? from aqueous solution. PSA of 0.5 g was added into 10 mL of 3 mol/L NaOH solution, and then heated at 80, 120, and 160°C for 6–48 hr to obtain the product. PSA mainly composed of two crystalline phases, gehlenite (Ca2Al2SiO7) and anorthite (CaAl2Si2O8), and amorphous phase. Hydroxysodalite (Na6Al6Si6O24 8H2O) was formed at 80°C, and anorthite dissolved, whereas gehlenite remained una ected. Katoite (Ca3Al2SiO4(OH)8) was formed over 120°C, and hydroxycancrinite (Na8(OH)2Al6Si6O24 2H2O) was formed at 160°C, due to the dissolution of both gehlenite and anorthite. Specific surface areas of the products were almost same and were higher than that of raw ash. Cation exchange capacities (CECs) of the products were also higher than that of raw ash, and CEC obtained at lower temperature was higher. Removal abilities of products for Pb2+, NH4 +, and PO4 3?? were higher than that of raw ash.With increasing reaction temperature, the removal e ciencies of Pb2+ and NH4 + decreased due to the decrease of CEC of the product, while removal e ciency for PO4 3?? was almost same. The concentrations of Si and Al in the solution and the crystalline phases in the solid during the reaction explain the formation of the product phases at each temperature.     

Agricultural water pollution control: An interdisciplinary approach

Regulation and control of agricultural water pollution is unique and difficult to accomplish. Water quality standards are often proposed without adequate consideration of the overall economic impact on agricultural production. This article illustrates how economists and physical scientists can cooperate to develop appropriate control strategies for agricultural water pollution. Data provided by physical scientists and economists are used in a linear programming model to describe salt discharge as a function of water management, production levels, and an associated effluent charge. Four water management activities were chosen on the basis of different costs of production (including a parametrically varied effluent charge), water requirements, alfalfa yields, and levels of salt discharge. Results indicate that when the effluent charge is low (<$0.20/metric ton salt discharged), maximum production with maximum salt discharge is most profitable. As the effluent charge is increased ($0.20–$0.40/metric ton salt discharged), it becomes progressively less profitable to produce alfalfa at maximum levels of pollutant discharge. When the effluent charge is >$0.40/metric ton salt discharged, alfalfa production is no longer economically feasible. An important aspect of this approach is that it permits policy makers to identify explicitly the relationship between the environmental standard and the effect on agricultural production.     

Ignitability of aluminous coating powders due to electrostatic spark

Electrostatic Powder coating which is a surface finishing technique has widely been used in paint industry since its invention in the 1960s. However, so far, insufficient attention has been paid to the powder fires and/or explosion hazards caused by electrostatic spark during coating process. This paper is a report of the electrostatic spark ignitability of aluminous coating powders (dry blend-type) used in practical electrostatic powder coating. The Hartman vertical-tube apparatus was used for the minimum ignition energy (MIE) test. Various aluminous coating powders, different with respect to the amount of aluminum pigment, were used in this study. Experimental results obtained in this study are as follows: (1) The aluminous coating powder was so sensitive that even an electrostatic spark with an energy as low as 10 mJ could ignite it. (2) The particle size of aluminous coating powder has a considerable effect on the ignitability when the aluminum pigment concentration is within 6 wt% of the practical coating powder manufacturing standards. Thus, the conventional expression for estimating the MIE can be useful when assessing the electrostatic hazards associated with aluminum coating powders.     

Preparation of zeolitic material with simultaneous removal of NH4 + and PO4 3− from paper sludge ash via acid leaching

This study investigates the preparation of zeolitic material with removal of both NH₄ ⁺ and PO₄ ^3? from paper sludge ash (PSA) via acid leaching. PSA typically has a low Si and high Ca content, owing to the presence of calcite fillers. Acid leaching with 3 M HCl was used firstly to reduce the Ca content of the PSA, whereafter a zeolite-P (Na-P) product with high cation exchange capacity (CEC) was synthesized through reaction with 2.5 M NaOH solution at 80 °C. Ca-P zeolitic products were prepared by Ca-treatment with the leachant that had been in contact with the PSA. The product with high CEC capacity including Na-P could be synthesized from the acid-leached ash, and the high Ca content in the ash could be reduced by extraction of the Ca into the leachant via the acid leaching. The Ca-P zeolitic product could be prepared by Ca-treatment with the solution obtained from neutralization of the leachant with NaOH. This product was capable of removing NH₄ ⁺ and PO₄ ^3? from aqueous solution, simultaneously.